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Opex OMATION 606 Operator's Manual

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Omation® Model 606™ Envelopener®
(shown with optional power sort conveyor)
Read, understand, and follow the information in the Operator Manual thoroughly
before attempting to operate, service, or troubleshoot this equipment. Keep these
instructions for future reference.
®
© 2025 OPEX
Corporation
All rights reserved. This document is provided by OPEX for use by their customers, partners and dealers. No portion
of these materials may be reproduced, published, or stored in a database or retrieval system, other than for its
intended use without the express, written consent of OPEX Corporation.
Operator Manual
January 2025
Manual #9466900OM-EN
Revision 25-01
Original Instructions

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Summary of Contents for Opex OMATION 606

  • Page 1 © 2025 OPEX Corporation All rights reserved. This document is provided by OPEX for use by their customers, partners and dealers. No portion of these materials may be reproduced, published, or stored in a database or retrieval system, other than for its...

  • Page 2: Table Of Contents

    Contents About OPEX Corporation...................... 6 Contacting OPEX........................7 Document History ......................... 8 1. Introduction 1.1. Foreword ........................ 10 1.2. Obtaining the latest revision ................... 10 1.3. Warranty conditions ....................11 1.4. Purpose ........................11 1.5. Safety message conventions .................. 12 1.5.1.
  • Page 3 3.6.7. ICES-003 Label ....................43 3.6.8. Shock Hazard Label ..................44 3.6.9. Conveyor Socket label ..................45 3.6.10. OPEX Service label ..................46 3.6.11. Optional Powered Conveyor Ratings label ............. 47 3.7. Specifications ......................48 3.7.1. Power Requirements ..................49 3.8.
  • Page 4 7.4. System shutdown procedure ................122 7.5. General operational maintenance procedures ............. 123 7.5.1. Cleaning the Model 606 ................. 123 7.5.2. Replacing Statistics Printer Paper ..............125 7.5.3. Cleaning the Hi-speed inkjet printer cartridge head ........126 Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 5 8. Troubleshooting 8.1. General information ....................128 8.1.1. Qualification of personnel ................128 8.2. Troubleshooting ....................129 9. Decommissioning and Disposal 9.1. General Information ....................134 9.1.1. Safety Instructions ..................134 Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 6: About Opex Corporation

    About OPEX Corporation OPEX Corporation is more than a manufacturer of machines. We continuously reimagine technology to power the future for our customers. With an innovative approach, we engineer unique automated solutions that support our customers so they can solve the most pressing business challenges for both today and tomorrow.

  • Page 7: Contacting Opex

    If you find errors, inaccuracies, or any other issues or concerns with this document, contact the OPEX Technical Writers via email at: GroupDMATechWriters@opex.com For help with opexservice.com website-related issues, contact the OPEX Web Developers via email at: dshelp@opex.com Contacting OPEX Omation®...

  • Page 8: Document History

    Document History Date Changes (click blue text to go to that page) 25-01 Jan 24, 2025 Initial release Document History Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 9: Introduction

    1. Introduction 1.1. Foreword............10 1.2.

  • Page 10: Foreword

    1.1. Foreword These Operating Instructions contain information about the OPEX® Omation® Model 606™ to ensure proper and safe handling of the machine, including: • Operational procedures • Safety information, safety hazards and precautions • Component identification and function • System specifications •...

  • Page 11: Warranty Conditions

    If the machine is sold to a second buyer by the first buyer, the responsibility of OPEX Corporation regarding the machine described here expires.

  • Page 12: Safety Message Conventions

    Machine and system-specific hazards can always occur in combination and in mutual interactions with one another. 1.5.2. Structure Safety messages are structured as follows: SIGNAL WORD Nature of hazard. Consequences of interaction with the hazard. ▶Avoidance procedures. Introduction Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 13: Signal Words

    Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard related (e.g. messages relating to property damage). SAFETY INSTRUCTIONS Indicate specific safety-related instructions or procedures. Introduction Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 14: Symbols And Other Graphics

    Read the message and follow the instructions carefully. • List. ▶ Hazard avoidance procedures. ❖ A single step of first-level instructions. First-level instructions. Second-level instructions. Introduction Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 15: Target Audience

    The person locks out and tags out machines or equipment to perform servicing or maintenance on electrical systems of the machine or equipment. The person recognizes and avoids possible hazards due to her or his technical training, knowledge, and experience. Introduction Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 16 • Proper and safe operation of the equipment • Occupational health and safety • Adherence to the preventive maintenance schedule • Contacting OPEX® Corporation for repair and maintenance Supervisor Appointed by the purchaser and responsible for occupational safety on site.

  • Page 17: Qualification Matrix

    ▶Adhere to the qualification level indicated in the qualification matrix. ▶The purchaser is responsible for the qualifications of the personnel or contacting OPEX Corporation for service. Table 1-1: Qualification Matrix Electrically or Mechanically...
  • Page 18 (This page is intentionally blank) Introduction Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 19: Safety And Injury Prevention

    2. Safety and injury prevention 2.1. General information..........20 2.1.1.

  • Page 20: General Information

    2.1. General information The information provided in this chapter is intended to educate you on various safety issues regarding the operation and maintenance of the OPEX equipment described in these instructions. Engineers considered the standards and directives specified in the Declaration of Conformity in the design process of the machine.

  • Page 21: Occupational Health And Safety

    ▶Check with local law and the specific job site. Follow the weight lifting requirements accordingly. Poor lighting. Insufficient light at work can lead to eyestrain, fatigue, headaches, stress, accidents, and low productivity. Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 22: Workplace Requirements

    ▶Keep unauthorized individuals away from the work area. ▶If in doubt, ask individuals to leave the work area. ▶Do not continue operating or servicing the system until unauthorized individuals have left the work area. Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 23: Training Of Employees

    Only trained employees are allowed to operate the system.Document each training in the following table. Table 2-1: Employee training Date Name Type of training Instructor Signature Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 24: Personal Protective Equipment

    • Your position should allow you to comfortably reach the frequent work pick-up area(s) and the frequently touched areas of the screen without extending either arm fully or changing your posture. Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 25: Moving Parts Of Machinery

    ▶Only Authorized Personnel or, if indicated, Mechanically Qualified Personnel are permitted to handle the feed belt. ▶Shut down the machine before attempting to service the feed belt. ▶Do not touch the feed belt while it is in motion. Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 26: Machine Safety Precautions

    ▶Aerosol dusters may cause foreign body damage to eyes. Presence of children. This equipment is not suitable for use in locations where children are likely to be present. ▶Keep children away from the machine. Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 27: Fire Protection And Prevention

    • Electromagnetic Compatibility / Emissions (U.S.A., Canada, European Union, Japan) - FCC 47CFR: (Part 15 Subpart B) - IC ICES-003:2020 Ed.7 - EN 55032:2015 - EN 55035:2017 - VCCI CISPR 32:2016 Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 28 (This page is intentionally blank) Safety and injury prevention Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 29: Overview

    3.6.10. OPEX Service label ........

  • Page 30: Omation Model 606 Base Features

    Optional LAN port - network connection for ONS software. - prints Job and statistics data. Optional Statistics printer Lower Conveyor - receives processed mail. Power Switch - turns machine power on and off. Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 31: Omation Model 606 Sorting Features

    Powered conveyor - sorted mail can be sent here or to the lower conveyor. Sort bin - (alternative to powered conveyor) - sorted mail can be sent here or to the lower conveyor. Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 32: Mail Tray And Trash Bin Supports

    Both models feature two extendable mail tray supports (Figure 3-3) that may be used to hold U.S. Postal Service mail trays. A set of rails underneath the body of the OM606 securely hold the included trash bin in place under the machine. Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 33: Sensor And Printer Position Reference

    3.723” 0.25” 5.490” 9.456cm 0.635cm 13.945cm Position 1 Position 14 Thickness Measuring 2.757” 0.23” 5.747” Device 7.003cm 0.584cm 14.597cm Position 1 Position 8 Hi-speed Inkjet Printer 3.256” 0.125” 4.131” 8.270cm 0.318cm 10.493cm Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 34: Position Measuring Reference

    Height Sensor Thickness Measuring Hi-speed printer adjustment range Device adjustment range adjustment range measured to center measured to center measured to start of height sensor of TMD’s wheel of audit trail (A) Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 35: Intended Use

    3.4. Intended use The OPEX Omation® Model 606™ is an automated envelope opener for mail room operations. The Model 606 may only be used if the specified limitations are not exceeded. “3.7. Specifications” on page The system is designed for counting, opening, and sorting envelopes. All other uses are prohibited and lie within the responsibility of the customer.

  • Page 36: Improper Use (Foreseeable Misuse)

    OPEX or your authorized representative. • Allowing unauthorized personnel to operate or service the machine. • Operating the machine without external covers installed. OPEX Corporation is not liable for any damage resulting from unsuitable or improper use. Overview Omation® Model 606™ Operator Manual...

  • Page 37: Machine Labels

    Purpose: To warn personnel that hair, loose clothing, or jewelery should be kept away from this area. Feeder Warning Label US/EU: 7538600 Feeder Warning Label JP: 7821600 Figure 3-4: Feeder Warning label Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 38: Pinch Point Caution Label

    3.6.2. Pinch Point Caution label Location: The beginning (2 places) and end of the feed belt path (Figure 3-5). Purpose: Warns about pinch hazards near the feed belt. Figure 3-5: Pinch Point label 1637200 Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 39: Disconnect Power Warning Label

    Location: Rear of the machine (Figure 3-6). Purpose: Warns personnel to disconnect power before opening the machine. Electric Warning Label US/EU: 7501900 Electric Warning Label JP: 7501910 Figure 3-6: Disconnect Power Before Opening label Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 40: Dielectric And Ground Test Label

    3.6.4. Dielectric and Ground Test label Location: Rear of the machine (Figure 3-7). Purpose: Indicates that machine passes ground dielectric test and ground continuity test requirements. Figure 3-7: Dielectric and Ground Test label Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 41: Fcc Compliance Label

    Location: Rear of US machines only (Figure 3-8). Purpose: Certifies that electromagnetic interference from the device is under the limits approved by the US Federal Communications Commission. Figure 3-8: FCC Compliance label P24839-03 Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 42: Ratings /Serial Number Label

    50 Hz JP (7821710) 60 Hz JP (7821810) Figure 3-9: Ratings / Serial Number label Before contacting OPEX Technical Support, locate the Model/Serial label on your machine so that you can provide the assisting technician with the unit Serial Number.

  • Page 43: Ices-003 Label

    3.6.7. ICES-003 Label Location: Rear of North American machines only (Figure 3-10). Purpose: This label identifies compliance with Canadian ICES-003. Figure 3-10: ICES-003 label 7611000 Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 44: Shock Hazard Label

    Location: On the OPEX printed circuit board inside the machine (Figure 3-11). Purpose: Warns of hazardous voltage in mains connected PCB. Accessing the inside of the machine is to be performed by Authorized OPEX Technicians only. There are no user-serviceable parts within the machine.

  • Page 45: Conveyor Socket Label

    Location: Right side of the machine (Figure 3-12). Purpose: This label identifies the socket that associates the Model 606 to the optional 90 degree powered conveyor. US/EU: 7514700 JP: 7821900 Figure 3-12: Conveyor Socket label Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 46: Opex Service Label

    3.6.10. OPEX Service label Location: Right side of North American machines (Figure 3-12). Purpose: This label provides service contact information. 8246800 Figure 3-13: OPEX Service Label Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 47: Optional Powered Conveyor Ratings Label

    Location: Back of powered conveyor (Figure 3-14). Purpose: Identifies product model and electrical ratings for United States & Canada; Europe; Japan. US/CA: 7514610 EU: 7514611 JP: 7514612 Figure 3-14: Powered Conveyor Ratings label Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 48: Specifications

    Up to 0.50” (1.27 cm) Nine settings: from 0.01” (0.03 cm) at envelope edge up to 0.125” Depth of Cut (0.32 cm) (depth settings 1-8), also no cut (setting 0) Feeder Capacity Up to 400 envelopes Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 49: Power Requirements

    Input Current – 4.5A (Max) Input Current – 5.5A (Max) Circuit Breaker – 7A Circuit Breaker – 7A Power Rating – 517.5W Power Rating – 1265W BTU Rating – 1767 BTU/hr BTU Rating – 4320 BTU/hr Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 50: Equipment Layout & Required Floor Space

    3.8. Equipment layout & required floor space Figure 3-15: System footprint Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 51: Fcc Information

    (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 3.9.1. Industry Canada information This Class A digital apparatus complies with Canadian ICES-003. Overview Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 52 (This page is intentionally blank) Overview Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 53: Transport And Installation

    4. Transport and installation 4.1. General information..........54 4.2.

  • Page 54: General Information

    • Transport includes unpacking and inspecting the system. • Only manufacturer’s personnel or personnel authorized by the manufacturer can move the system. • Forklifts and pallet jacks are used to move crates and modules off the truck. Transport and installation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 55: Safety Instructions

    Transport requires lifting of the Model 606 or Mode 606s, which can weigh up to 235 lbs (106.594 kg). This can result in musculoskeletal injuries, including sprains and strains. ▶Based on workforce availability, OPEX recommends a minimum of 2 persons to lift and transport a Model 606 to minimize risk of bodily injury and equipment damage.

  • Page 56: Installation And Commissioning

    4.3.1. Safety instructions CAUTION Debris. Debris on the floor can cause you to trip and fall. This can result in serious workplace injuries. ▶ Keep the work area clear of debris. Transport and installation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 57: Operation

    5. Operation 5.1. General information..........58 5.2.

  • Page 58: General Information

    5.2.1. Power On and Login 1. Ensure the OM606 is plugged into an outlet and the power switch is turned ON. Upon power ON, the OM606 displays the OPEX splash screen (Figure 5-1). Figure 5-1: Splash screen 2. By default, the OM606 will then switch to the Main Screen, logged in with the default User and Job selected (Figure 5-2, left).
  • Page 59 If your user login has no password configured, you will be logged in to the Main Screen. Otherwise, an Enter Password screen will appear (Figure 5-4). Input your password to continue. Figure 5-4: Enter Password screen Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 60: Main Screen Overview

    This allows you to change the currently selected Job. CHANGE USER This allows you to switch to a different User login, or the Supervisor login. The Supervisor can enable password protection on logins. Operation Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 61 This allows you to enable, disable, or change your password, provided the supervisor has allowed users to have passwords. LOGOUT Log out of the current User and return to the login prompt. Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 62: Run A Job

    The Cut Depth Knob sets the depth of the cut - from 0.01” (0.03 cm) from the envelope edge in Position 1, up to 0.125” (0.32 cm) in Position 8. Cut Position 0 can be used to sort envelopes without cutting them. Figure 5-7: Cut Depth Knob Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 63: Running A Standard Job

    3. Verify the adjustments needed for the selected Job, and press Enter to start. 4. When you are finished running mail, press the Stop button to stop the Job and return to the Main screen. The Model 606 will stop running the selected Job. Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 64: Run A Job With Optional Features

    When starting a Job that sorts mail by height, the “Verify or Adjust” prompt will tell you to set the height sensor to a specific numbered position. Slide the envelope height slider knob in or out to that position, as marked 1-8 on the top of it (Figure 5-11). Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 65: Setting The Hi-Speed Inkjet Printer Position

    To make adjustments to the printer position, loosen the knob as shown in Figure 5-12, move the inkjet printer assembly in or out to the desired position, and tighten the knob. Positions are marked, 1-8, on top of the slider. Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 66: Setting The Thickness Detect Position

    (Figure 5-13, bottom-right). Always ensure the arm is down when starting a Job that sorts by thickness. Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 67: Statistics

    SET TIME RANGE - This allows you to specify what time period the details report and summary report are comprised of (e.g., past 8 hours, past 16 hours). Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 68: Change User Password

    Figure 5-15: Main screen - select MY PASSWORD 2. The CHECK PASSWORD screen (Figure 5-16) will be displayed to remind the user that leaving the password blank will disable the password feature. Figure 5-16: Check Password screen Operation Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 69 NEW PASSWORD screen (Figure 5-18), allowing you to create a new password. Figure 5-18: Enter Password screen Enter the new password, up to 10 characters in length. Pressing Return will save the new password, and the touchscreen will return to the Main screen. Operation Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 70 (This page is intentionally blank) Operation Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 71: Supervisor Functions

    6. Supervisor Functions 6.1. Supervisor Functions Overview ........72 6.2.

  • Page 72: Supervisor Functions Overview

    - globally enable or disable all passwords. STATISTICS MENU - view and print statistical reports. FIRMWARE UPDATE - used by an OPEX technician to update the control board firmware. UPDATE DISPLAY - used by an OPEX technician to update the display firmware. SEQUENCE NUMBER - view and modify the sequence number used in audit trails.

  • Page 73: Job Menu

    – select a Job from the Job list and print all parameters associated with it.* PRINT ALL - print the entire list of Jobs.* Note: The PRINT and PRINT ALL selections only appear if the statistics printer option has been purchased. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 74: Add Job

    Select the default Job (“NEW”) to place the newly created Job in front of “NEW” in the Job list. Once the Job list is populated, you can select an existing Job to place the new Job ahead of. Figure 6-4: Select Location for new Job Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 75 The full list of parameters is described in “Job Parameter Details” on page 6. Once you are satisfied with the Job configuration, press Exit to save the Job. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 76: Delete Job

    Figure 6-7: Select Job to Modify screen 2. The next screen will vary with the configuration of the OM606. If you are using a base model OM606, skip ahead to step 4. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 77 It is useful in identifying the minimum and maximum values when modifying the Job. This chart is described in detail in “Thickness History” on page 95. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 78 The full list of parameters is described in “Job Parameter Details” on page 5. Once you are satisfied with the Job configuration, press Exit to save the Job. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 79: Copy Job

    3. Enter the new Job name using the on-screen keyboard. Pressing the Return key will create the new Job. Pressing the ESC button will cancel the Job copy process. The Job name can be a maximum of 10 characters in length. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 80: Sort List

    2. Selecting SORT LIST will alphabetically sort the Job list. Note: This sorting considers all capital letters as preceding all lowercase letters (A, B, C... X, Y,Z, then a, b, c... x, y, z). Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 81: Print All Jobs Or Individual Job Parameters

    S T A M P O R I E N T A T I O N P R I N T E R J O B N O P R I N T Figure 6-15: Example printout of Job information Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 82: Sort Wizard

    Job Parameters screen. NOTICE If the user presses the Exit button or power is lost during a Sort Wizard configuration, use the Modify Job feature to continue running the Sort Wizard. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 83 - View the Thickness History graph, which shows average piece thickness across the entire sample. The vertical axis represents quantity of pieces, and the horizontal axis represents units of thickness. Stray pieces that are much thicker than Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 84 MODIFY SORT button (appearing after PROFILES in the list). This button will bring you to a simplified version of the Job Options screen, allowing you to manually modify sorting parameters. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 85 Figure 6-19: Sort Primary Mail To... screen Note: When configuring a sort Job for Height only, the sort wizard will skip to step 6 after this step. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 86 - LONGER the job will sort mail which is longer than the primary value measured - BOTH SHORTER AND LONGER the job will sort based on both values measured Figure 6-21: Length comparison screen Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 87 (Figure 6-23). This primary sample run will capture the values selected for your sort scheme. The sample quantity of your primary mail should be at least 10-20 pieces. Press ENTER to continue, and RUN to feed the sample mail. Figure 6-23: Sort Wizard prompt Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 88 However, this Job can be modified with the option to “Add Pieces to a Sort Scheme” when navigating back to the Sort Wizard. Figure 6-25: Confirmation run screen Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 89 Note: If you have any concerns with the run, such as double feeds, you can run again. Figure 6-27: Sort Wizard test run screen 12. When satisfied with the test run results, press CONTINUE. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 90 - If your Job is sorting by height, set Height Position to match the position used. - If your Job is sorting by thickness, set TMD Position to match the position used. 2. Once configured, press EXIT to save the Job. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 91: Job Parameter Details

    TRAIL EDGE thickness measurement. OFFSET • Value is in tenths of an inch, as the readings are taken every ms. • Value can be set from 0 to 40. Default is 2. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 92 • Parameter is used to set the batch size of the lower conveyor. BATCH SIZE • Value can be set from 20 - 200 or DISABLED, the default is LOWER DISABLED. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 93 (relative to lead edge). PRINT OFFSET • Resolution is in ms, so each value is slightly more than 1/8 of an inch. • Values can be from 0 - 100, default is 0. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 94 Job. POSITION • Choices are from 0 to 8, default is 0. A unique identifier used when printing barcodes, since IMB barcodes JOB UNIQUE ID can contain only numeric characters. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 95: Length Histogram

    Minimum and Maximum units for the Job. These can be modified within Job Options. • The Y-axis (vertical) is the count of how many pieces are of that thickness. Figure 6-31: Thickness History screen and corresponding Job Options Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 96: Diagnostics

    - For Technical Support use OUTPUT TEST - For Technical Support use BACKUP DATA - For Technical Support use RESTORE DATA - For Technical Support use RELOAD STRINGS - For Technical Support use Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 97: Machine Parameters

    - Dropdown options: French, German, French Canadian, Spanish, Portuguese, Italian, Dutch, Danish, Japanese • Date Format: - 0=MM\DD\YY default - 1=DD\MM\YY - 2=YYYY\MM\DD • Machine ID (0): Used to set a value to identify machines on site (0-99). Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 98 - With optional network connection, press to configure settings. This is used for communication with ONS software. • IP Address (default 192.168.3.1) • Subnet Mask (default 255.255.255.0) • Gateway Address (default 192.168.3.0) • Port (default 39) Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 99: User Menu

    – select a user from the user list and print all parameters associated with it. PRINT ALL - print the entire list of users. Note: PRINT and PRINT ALL only appear with the optional statistics printer enabled. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 100: Add User

    Select the default User (“NEW”) to place the newly created User in front of “NEW” in the User list. Once the User list is populated with other Users, you can instead select an existing User to place the new User ahead of. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 101 - Allows you to set a displayed language for this User, independent from the other Users. Unique ID - A unique identifier used when printing barcodes, since IMB barcodes can contain only numeric characters. 5. Press Exit to save the User. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 102: Delete User

    The User will be deleted, and you will be returned to the USER MENU screen. 6.4.3. Modify User 1. On the USER MENU screen (see Figure 6-34), press MODIFY. The SELECT USER screen will appear (Figure 6-39). Figure 6-39: Select User screen Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 103: Sort List

    2. Pressing SORT LIST will alphabetically sort the User list. Note that all capital letters are counted as coming before all lowercase letters. (A, B, C... X, Y, Z, a, b, c... x, y, z). SUPERVISOR is always placed last. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 104: Print All Or Individual User Parameters

    MODEL 606 USER PARAMETERS PRINTED: DECEMBER 12 , 2024 8:38 A.M. PARAMETER DESCRIPTION VALUE USER NAME...... CHRIS C.B. INITIALS....... PASSWORD....... USER GROUP..... USER LANGUAGE....DEFAULT Figure 6-42: Example printout of User information Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 105: System Configuration Menu

    - 2 = German - 3 = French-Canadian - 4 = Spanish - 5 = Portuguese - 6 = Italian - 7 = Dutch - 8 = Danish - 9 = Japanese Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 106 English will use a 12 hour clock, while all other languages will use a 24 hour clock. • DATE FORMAT - Default date/time format for the user interface and reports. Choices are: - 0 = MM/DD/YY (default) - 1 = DD/MM/YY - 2 = YYYY/MM/DD Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 107: Audit Trail Menu

    COPY - copy an existing audit trail as a “template” to modify and add a new audit trail SORT LIST - pressing this button will automatically sort all audit trails alphabetically Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 108: Audit Trail Element Settings

    • Quotes (“) include the default and indicate that they can be modified (ex. “Text1”). • Square brackets ([ ]) indicate it's associated static data (ex. [Job name]. • Symbols (<>) indicate it's associated dynamic data (ex. <date>). Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 109: Default Audit Trail Elements

    • SN: A five-digit physical count of all envelopes that have been printed on will be printed. It is updated on every envelope printed. This value will start at zero and increase to 65,535 before wrapping to zero. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 110 The overall height of the audit trail stays consistent, approximately 1/2” (1.27cm). • Spacebar (“”): Used to add a space to separate elements. Figure 6-47: Examples of NL and Space outputs Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 111: Barcode 1 (B1) Details

    D A T E T I M E S E Q U E N C E USER MACH U N U S E D (Default: MMDDYY) (Default: 24hr) Figure 6-48: Sample barcode digits Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 112: Password Options

    - Press to allow or disallow Users to set passwords (Figure 6-50). Figure 6-50: User Passwords screen SUPERVISOR PASSWORD - Press to change the Supervisor password. You will need to input the current password first. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 113: Statistics Menu

    - Clear all statistical data. The screen will ask you to confirm (Yes or No) when you press this button. PRINT DATA - Available with the optional statistics printer. Allows you to print the same reports available under Display Data. Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 114: Display Data

    - Provides data on each individual Job by each individual User within the specified time range. SET TIME RANGE - You can also specify the time range of the statistics you want to view Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 115: Lan Port Configuration

    Insight software (Figure 6-53) allows remote access to manage the OM606. For example, view machines statistics, users, jobs, or to copy jobs, users, and machine parameters from one machine to the other or copy to several at one time. Figure 6-53: Insight Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 116 (This page is intentionally blank) Supervisor Functions Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 117: Maintenance

    7. Maintenance 7.1. General information..........118 7.1.1.

  • Page 118: General Information

    Note: Where permitted by local law, certain non-scheduled maintenance, such as daily cleaning and printer cartridge replacement, may be carried out by properly-trained, Qualified User-level personnel. Repair Maintenance Replacement of a component identified as defective during preventive maintenance work Maintenance Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 119: Qualification Of Personnel

    ▶Follow the operating and safety instructions of the specific job site. ▶Only disassemble parts as necessary and mark components for re-assembly. ▶Watch out for finger-pinching hazards. ▶Maintain a clean and safe work area. Maintenance Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 120: Stored Energy

    ▶Return replaced (bad circuit boards) to the ESD bag. ▶Never store circuit boards in a plastic tub unless it is designated as an ESD protective device. Maintenance Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 121: Pm Spare Parts

    7.2. PM spare parts WARNING Installing non-authorized, non-genuine parts. Installing parts that are not genuine OPEX parts can pose safety and health hazards and damage to property. Note: There is no guarantee that non-genuine parts are designed and manufactured to meet safety and stress requirements.

  • Page 122: System Shutdown Procedure

    2. Unplug the power cord from the customer’s AC power outlet. 3. Place an OUT OF SERVICE CAUTION sign on the front of the monitor. 4. Verify that the equipment is de-energized and cannot be restarted. Maintenance Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 123: General Operational Maintenance Procedures

    - Use denatured alcohol on areas with stains, if necessary. - Any non-flammable commercially available cleaning solution may be used to clean the machine. When cleaning the OPEX Model 606, DO NOT USE aerosol cleaners or compressed air because of the flammable nature of many of these products.
  • Page 124 This may lead to the cutter itself being jammed. In the event of a jammed cutter, contact an authorized OPEX service technician. Maintenance Omation® Model 606™ Operator Manual...

  • Page 125: Replacing Statistics Printer Paper

    PRINT DATA > PAPER FEED screen, and press and hold Enter until the statistics printer has fed several inches of paper through the printhead. 6. Release the Enter button and close the printer door. Maintenance Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 126: Cleaning The Hi-Speed Inkjet Printer Cartridge Head

    3. Insert a scrap piece of paper underneath the printer, and press the Down arrow key. You may have to do this a few times if the printer is clogged. 4. When you are pleased with the results, press the Cancel button. Maintenance Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 127: Troubleshooting

    8. Troubleshooting 8.1. General information..........128 8.1.1.

  • Page 128: General Information

    ▶Observe all safety instructions throughout these Operating Instruc- tions. Troubleshooting procedures require special qualification and shall be performed only by: • Authorized Personnel • Mechanically Qualified Personnel (if indicated) • Electrically Qualified Personnel (if indicated) • User (if indicated) Troubleshooting Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 129: Troubleshooting

    Displays when running a job with sorting (height, UNEXPECTED length, or thickness), the lead edge of an envelope is ENVELOPE AT detected at the COUNTER PATH sensor but was not COUNTER seen at the CUTTER PATH sensor. Troubleshooting Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 130 SORT DECISION EXCEPTION THRESHOLD job parameter and the number of exceptions configured. The EXCEPTION THRESHOLD job parameter default is 5. BATCHER FUSE Displays when the feeder fuse has been blown. BLOWN OUT Troubleshooting Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 131 Feed Empty Length Path Feed Exit Envelope Height Cutter Path Counter Path Side Bin Path Figure 8-1: Sensor locations, as seen on OM606 with Sorting features Troubleshooting Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 132 (This page is intentionally blank) Troubleshooting Omation® Model 606™ Operator Manual OPEX Corporation...

  • Page 133: Decommissioning And Disposal

    9. Decommissioning and Disposal 9.1. General Information..........134 9.1.1.

  • Page 134: General Information

    Regulations and obligations related to batteries and waste electrical and electronic equipment (WEEE) For professional decommissioning, OPEX recommends requesting personnel from the manufacturer. The machine may only be dismantled by Authorized Personnel who, based on their...
  • Page 135 (This page is intentionally blank) Omation® Model 606™ Operator Manual OPEX Corporation...
  • Page 136 Omation® Model 606™ Operator Manual OPEX Corporation...

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