1. Manuals
  2. Brands
  3. ALMACRAWLER Manuals
  4. Boom Lifts
  5. JIBBI 1670 EVO LTH
  6. Instructions manual

ALMACRAWLER JIBBI 1670 EVO LTH Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
JIBBI 1670 EVO - LTH
Translation of original instructions
Prior to commissioning the machine read carefully this Use and Maintenance Manual
Note: table of contents at the end of the manual
Edition
00
01
Date
14/07/2020
01/10/2020

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JIBBI 1670 EVO LTH and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ALMACRAWLER JIBBI 1670 EVO LTH

Summary of Contents for ALMACRAWLER JIBBI 1670 EVO LTH

  • Page 1 JIBBI 1670 EVO - LTH Translation of original instructions Prior to commissioning the machine read carefully this Use and Maintenance Manual Note: table of contents at the end of the manual Edition Date 14/07/2020 01/10/2020...

  • Page 2: General Information

    PAGE 2 ALMAC s.r.l. GENERAL INFORMATION Documents supplied with each machine • EC Declaration of Conformity; • Instruction Manual (this manual); • Spare Parts Manual; • Wiring diagrams and hydraulic layouts; • Control register. Details of Manual • Instruction manual for Elevating work platform; •...
  • Page 3 PAGE 3 ALMAC s.r.l. Ownership of the information This document contains confidential information. All rights reserved. This manual may be neither partially nor totally duplicated without the prior written authorization of ALMAC s.r.l. This document may only be used by the customer to whom the manual has been supplied along with the machine, and only for the purpose of use and maintenance of the machine to which the manual refers.
  • Page 4 PAGE 4 ALMAC s.r.l. Identification plate Refer to the data on the identification plate for an exact identification of the MEWP.
  • Page 5 PAGE 5 ALMAC s.r.l. Technical data Technical Data Capacity in basket No. of operators in basket Lifting time Lowering time Hydraulic side-shift pressure Hydraulic lifting pressure Outreach hydraulic pressure Oil tank capacity Maximum basket rotation ° +/- 70 Maximum slewing ring rotation °...
  • Page 6 PAGE 6 ALMAC s.r.l. * Values refer to platform raised (Operating height) * Values refer to platform at limit (Transport height) Standard equipment Optional equipment Electrical engine 230V/50 Hz Proportional electro-hydraulic controls Electrical engine 110V/50 Hz Internal combustion engine (YANMAR 3TNM68-AS) Automatic accelerator Electric motor 110V-230V/50 Hz Radio remote control...
  • Page 7 PAGE 7 ALMAC s.r.l. Batteries series technical specifications (LTH Version) Cell chemical LiFePO4 Nominal Capacity [Ah] 300Ah Nominal voltage [V] Number of batteries (Battery series) Maximum End Charge Voltage [V] Minimum Operational Voltage [V] Nominal Discharge Current [A] 360 A Maximum Discharge Current [A] 100 A Nominal Charge Current [A]...
  • Page 8 PAGE 8 ALMAC s.r.l. Engine specifications Electric 110V/230V-50hZ Dry weight 14 kg 1.85 Kw @ 110V Installed power 2.2 Kw @ 230V Torque 10.2 Nm 1400 Power supply 110 V-230 V/50 Hz IEC Size Dimensions in transport configuration Below are the configurations that the MEWP may assume in the transport conditions.
  • Page 9 PAGE 9 ALMAC s.r.l. Maximum height in transport configuration. Characteristic dimensions Machine length 5.17 With basket fitted Machine minimum length 4.47 With basket dismantled Basket length 1.40 / 1.80 Basket width 0.74 Maximum width 2.45 Widened track configuration Maximum width 1.35 Narrow track configuration with basket dismantled Height of track...
  • Page 10 PAGE 10 ALMAC s.r.l. Angles and characteristic dimensions of the platform By controlling these variables by means of an electronic control unit, the working areas of the machine are limited. Characteristic dimensions Telescopic boom lifting angle ° 0 / 80 Relative angle between the JIB and the telescopic boom °...
  • Page 11 PAGE 11 ALMAC s.r.l. Work diagrams The input conditions that determine the working diagram of the machine in a given configuration are: 1. Load in basket; 2. Lateral inclination of the tracked wagon (inclination less than 5° or more than 5°); 3.
  • Page 12 PAGE 12 ALMAC s.r.l. 1.9.1 Working diagrams with both tracks fully extended (Extension: 2450 mm): Translation not allowed Characteristic dimensions Maximum work height 16.0 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 13 PAGE 13 ALMAC s.r.l. Characteristic dimensions Maximum work height 16.0 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 14 PAGE 14 ALMAC s.r.l. 1.9.2 Working diagrams with both tracks not fully extended "Intermediate track width" (Extension: 2190 mm): Travel not allowed Characteristic dimensions Maximum work height 15.8 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 15 PAGE 15 ALMAC s.r.l. Characteristic dimensions Maximum working height with 230kg in basket 15.6 Maximum working height with 140kg in basket 16.0 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 16 PAGE 16 ALMAC s.r.l. Characteristic dimensions Maximum working height with 230kg in basket 15.5 Maximum working height with 140kg in basket 15.9 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 17 PAGE 17 ALMAC s.r.l. 1.9.3 Working diagrams with both tracks not fully extended "Intermediate track width" (Extension: 1900 mm): Travel not allowed Characteristic dimensions Maximum working height with 230kg in basket 15.1 Maximum working height with 140kg in basket 16.0 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 18 PAGE 18 ALMAC s.r.l. Characteristic dimensions Maximum working height with 230kg in basket 14.8 Maximum working height with 140kg in basket 15.7 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket...
  • Page 19 PAGE 19 ALMAC s.r.l. Characteristic dimensions Maximum working height with 230kg in basket 12.6 Maximum working height with 140kg in basket 13.7 Maximum working height with 80kg in basket 15.1 Maximum outreach with 230 kg in basket Maximum outreach with 80 kg in basket Maximum arm lifting angle °...
  • Page 20 PAGE 20 ALMAC s.r.l. Characteristic dimensions Maximum working height with 230kg in basket 12.5 Maximum working height with 140kg in basket 13.6 Maximum working height with 80kg in basket 15.0 Maximum outreach with 230 kg in basket Maximum outreach with 140 kg in basket Maximum outreach with 80 kg in basket Maximum arm lifting angle °...
  • Page 21 PAGE 21 ALMAC s.r.l. 1.9.4 Working diagrams with only one fully extended track "Intermediate track width" (Extension: 1900 mm): Travel not allowed Characteristic dimensions Maximum working height with 230kg in basket 11.1 Maximum working height with 140kg in basket 12.3 Maximum working height with 80kg in basket 13.2 Maximum outreach with 230 kg in basket...
  • Page 22 PAGE 22 ALMAC s.r.l. 1.9.5 Working diagrams with both tracks not fully extended "Track width not extended" (Extension: 1350 mm): Travel not allowed Characteristic dimensions Maximum working height with 230kg in basket Maximum outreach with 230 kg in basket Maximum arm lifting angle °...
  • Page 23 PAGE 23 ALMAC s.r.l. 1.9.6 Working diagrams with both tracks fully extended (Extension: 2450 mm): Travel permitted Characteristic dimensions Maximum working height with 230kg in basket Maximum outreach with 230 kg in basket Maximum arm lifting angle ° Characteristic dimensions Maximum working height with 230kg in basket Maximum outreach with 230 kg in basket Maximum arm lifting angle...
  • Page 24 PAGE 24 ALMAC s.r.l. 1.10 Work performance of the platform and longitudinal inclination of the ground The machine automatically reduces work performance as the inclination of the ground increases. In particular, there is a reduction in performance if the machine is positioned on a longitudinal slope with a value of between +5°...
  • Page 25 PAGE 25 ALMAC s.r.l. 1.11 How to reach the desired position of work at height The machine limits possible extension of the telescopic boom according to the configuration of the machine, the load in the basket and the boom lifting angle. Given a work condition, the extension of the telescopic boom stops automatically once the maximum outreach limit has been reached.
  • Page 26 PAGE 26 ALMAC s.r.l.

  • Page 27: Warranty

    PAGE 27 ALMAC s.r.l. 1.12 CE Declaration of Conformity See facsimile of CE declaration of conformity enclosed with this manual. The machine described in this manual complies with the following standards: • Directive 2006/42/EC – Machinery Directive that amends Directive 95/16/EC; •...

  • Page 28: Chapter 6 Maintenance, Chapter 7 Demolition

    PAGE 28 ALMAC s.r.l. 1.14.1 Request for assistance and repairs To request ALMAC S.r.l. specialized Assistance Service, the Customer may contact: OPERATIONAL REGISTERED OFFICE HEADQUARTERS ALMAC S.r.l. ALMAC S.r.l. Viale Ruggeri 6/A Via Caduti sul lavoro 1 42016 Guastalla (RE) Italy 46019 Viadana (MN) Tel.
  • Page 29 PAGE 29 ALMAC s.r.l. 1.16 Intended use and improper uses 1.16.1 Intended use The machine described in this manual is a self-propelled elevating work platform designed to lift personnel and equipment to perform the following jobs: • Maintaining of green area and general gardening; •...
  • Page 30 PAGE 30 ALMAC s.r.l. Note: ALL LOADS must be positioned inside the basket. NEVER LIFT LOADS HANGING FROM THE PLATFORM, from the lifting structure or from the railings. Note: If the machine is used in places open to the public or in construction sites where persons may transit or remain in the vicinity, the WORK AREA MUST BE CORDONED OFF in a suitable way (e.g.

  • Page 31: Safety Information

    PAGE 31 ALMAC s.r.l. SAFETY INFORMATION Notification of commissioning and routine inspections The work equipment indicated in Annex VII to Italian Legislative Decree 81/2008 and successive amendments must be subjected to a cycle of REGISTRATION and ROUTINE INSPECTIONS by the competent authorities, i.e.
  • Page 32 PAGE 32 ALMAC s.r.l. Note: ALMAC S.r.l. declines all liability for damage to persons, animals and things deriving from: • Failure to comply with the safety regulations; • Use of the machine by unqualified operators; • Failure to comply with the recommendations in the documentation supplied. Warnings The following sign plates are affixed to the machine: •...
  • Page 33 PAGE 33 ALMAC s.r.l. 2.3.1 Instruction plates, work diagram, obligation, maximum inclinations, danger, prohibitions and attention.
  • Page 34 PAGE 34 ALMAC s.r.l.
  • Page 35 PAGE 35 ALMAC s.r.l. Sticker with maximum inclination of the ground dangerous due to risk of tipping and sliding, in translation with machine in transport configuration and basket without load. Maximum inclination of the ground: • Front inclination of the ground: The maximum front inclination of the ground to stay safe is 25°.
  • Page 36 PAGE 36 ALMAC s.r.l. Sticker with maximum inclination of the access ramps and of the maximum height of the curbs. Machine in transport configuration and basket without load. Maximum ramp inclination: • The maximum inclination of the ramps that can be used to access floors of different heights is 20°.
  • Page 37 PAGE 37 ALMAC s.r.l. 2.3.2 Meanings of the sign pictograms ATTENTION/DANGER: This symbol means that you must take care or that danger is present. Failure to comply with this alert indication could cause damage to the machine, the operator or exposed persons.
  • Page 38 PAGE 38 ALMAC s.r.l. Provisions and prohibitions and general rules on safety and use of the platform • Read this manual carefully before starting, using, servicing or performing other operations on the machine; • The MEWP must always be kept in perfect conditions by following the maintenance program described in the Maintenance Chapter;...
  • Page 39 PAGE 39 ALMAC s.r.l. Nominal voltage (kV) Minimum distance (m) ≤ 1 1 < Un ≤ 30 30 < Un ≤ 132 > 132 • Do not use the machine during storms. You could be struck by lightning; • It is forbidden to use the machine if the wind speed exceeds 12.5 m/s.; •...
  • Page 40 PAGE 40 ALMAC s.r.l. • Make sure that daily inspections and functional checks are performed before putting the machine into service; • Do not push or pull the machine or other subjects using the telescopic boom function; • Do not affix components on the railing of the basket without the approval of the manufacturer; •...
  • Page 41 PAGE 41 ALMAC s.r.l. Transport and loading You are advised to check the dimensional limits established for means of transport if the machine must be transported to its specific work site. The machine can be loaded onto the vehicle in three different ways: 1) Lift the machine using a suitable forklift truck using the tubular structures welded directly to the main frame (see photo below).
  • Page 42 PAGE 42 ALMAC s.r.l. 2) Lift the machine with the use of 4 CE-certified straps or lifting chains with a minimum length of 2300mm, to be connected to the appropriate hook points marked with stickers (see photo below). 1160 Attention: The maximum weight of the machine in the heaviest configuration is 3850 kg (EVO) – 3910 kg (LTH).
  • Page 43 PAGE 43 ALMAC s.r.l. The following drawing shows the maximum height of the aerial part in transport configuration. If both tracks are completely extended, the column can be freely rotated +-110° and the machine is always in transport condition; If only one track is fully extended, rotation will only be permitted on its side; If both tracks are not completely extended then the column must be completely centred (+-2°);...
  • Page 44 PAGE 44 ALMAC s.r.l. Function 2: The machine has an advanced function that allows automatic lifting of the telescopic boom if its angle is between 0 and 5°. This allows collisions between the lower part of the JIB and the ground to be avoided. To activate this function simply select Dynamic leveling ON in the selector (5) display console - selector (10) LED console.
  • Page 45 PAGE 45 ALMAC s.r.l. Anchoring the machine on the means of transport Use the appropriate points to secure the machine to the transport vehicle (see photo below). Attention: Do not excessively tighten the fixing straps to avoid damaging the machine structure. Attention: Before carrying out transportation, make sure that the telescopic boom is COMPLETELY LOWERED and the extension is retracted.
  • Page 46 PAGE 46 ALMAC s.r.l. Reduction of machine dimensions by complete closure of the JIB If required, it is possible to reduce the length of the machine by removing the aluminium basket and turning the basket support to the limit switch. A = 4.50 m B = 4.47 m C = 91°...
  • Page 47 PAGE 47 ALMAC s.r.l. Checks on the machine before each use • Visually check under and around the machine to make sure that there are no oil or fuel leaks. If leaks are discovered, follow the maintenance instructions (EVO Version); •...
  • Page 48 PAGE 48 ALMAC s.r.l. Safety indications on the use of the travel function 2.9.1 General indications The instructions given below must be followed. • It is forbidden to drive on roads open to traffic; the machine is not approved for this purpose; •...
  • Page 49 PAGE 49 ALMAC s.r.l. Attention: In case of inclined flooring, pay attention to the correct LEVELLING direction. Avoid inclining the platform beyond what is necessary towards the lower side of the floor. • Avoid smooth, slippery and/or icy surfaces and those covered with sand: they could cause a risk of sliding or tipping during levelling.
  • Page 50 PAGE 50 ALMAC s.r.l. 2.9.3 Machine translation beyond the transport configuration (translation at height) The machine can run at reduced speed (0.4 km/h) even with the aerial part raised beyond the transport configuration. Refer to the paragraphs: 1.10.2 – 1.10.3 and 1.10.4 for a description of the working diagrams that allow translation in the various machine configurations.
  • Page 51 PAGE 51 ALMAC s.r.l. As shown in an exemplary but non-exhaustive manner in the following drawings: Attention: Danger of tipping. Attention: It is strictly forbidden to tackle in translation: Slope changes, curbs, dips, holes or bumps with the machine not in transport configuration. Attention: It is the operator's complete responsibility to verify the suitability of the ground over which they must travel.
  • Page 52 PAGE 52 ALMAC s.r.l. 2.10 Compulsory safety instructions to be carried out before lifting the work platform beyond the transport conditions The instructions given below must be followed. After levelling the machine, lift the basket only after checking and verifying that all 4 ends of the tracks are resting on the ground.
  • Page 53 PAGE 53 ALMAC s.r.l. translation when inclination of the frame with respect to the horizontal exceeds 1°. Release the travel control; when this control is operated again or when the lifting control is operated, the system must bring the frame back to the horizontal position automatically. At the end of levelling, the machine executes the selected movement;...

  • Page 54: Personal Protective Equipment

    PAGE 54 ALMAC s.r.l. 2.13.1 Retaining system Before climbing in the basket, it is compulsory wearing suitable fall protection systems, which must be such to completely prevent the fall from a height. The safety device consists of a full body harness (1) complying with UNI EN 361, with front or rear coupling equipped with retaining or adjustable lanyard (2) for EN 358 which allows to prevent the fall, hooked to the pre-arranged hooking point in the basket, by means of connectors (3) EN 362 having a suitable shape and dimensions.
  • Page 55 PAGE 55 ALMAC s.r.l. 2.14 Safety indication on the battery pack (LTH Version) The platform is equipped with a lithium battery pack that allows the power supply and execution of all the functions and movements of the machine. The Aliant EK Series lithium iron phosphate storage systems are batteries for electric traction, intended for vehicles for lifting and handling.
  • Page 56 PAGE 56 ALMAC s.r.l. Clothing Always wear a visor or goggles when operating on the battery. Wear plastic gloves, an apron or overall to protect your clothes; remove bracelets, rings or other metal objects that could cause short involuntary circuits. Attention: Always wear a visor or goggles when operating on the battery.

  • Page 57: Description Of The Machine

    PAGE 57 ALMAC s.r.l. DESCRIPTION OF THE MACHINE Machine orientation FRONT SIDE RIGHT SIDE LEFT SIDE REAR SIDE...
  • Page 58 PAGE 58 ALMAC s.r.l. Structure of the equipment EVO VERSION Note: The illustrated model may differ slightly from the model owned. 1. Lower frame 2. Left track 3. Right track 4. Column 5. Column ballast 6. Boom 7. First outreach 8.
  • Page 59 PAGE 59 ALMAC s.r.l. 17. Boom lifting cylinder 18. “Master” balancing cylinder 19. JIB lifting cylinder 20. “Slave” balancing cylinder 21. Fuel tank 22. Oil tank 23. Ground control electrical panel 24. 12V starter battery 25. Differential magnetothermal switches electrical panel 26.
  • Page 60 PAGE 60 ALMAC s.r.l. 28. Lower levelling joint 29. Levelling upper joint 30. Basket support and balancing joint 31. Right track widening cylinder 32. Longitudinal levelling cylinder 33. Endothermic engine 34. Electric motor (if present) 35. Overhead movements distributor 36. Hand pump 37.
  • Page 61 PAGE 61 ALMAC s.r.l. LTH VERSION Note: The illustrated model may differ slightly from the model owned. 1. Traction battery 300Ah-48 V 2. Electric motor 48V 3. Electric motor 220V / 110V 4. No. battery switches 24Ah-48V 5. Electric switch box Note: All parts not shown are the same as the model shown above (EVO version).
  • Page 62 PAGE 62 ALMAC s.r.l. Control stations 3.3.1 Mobile command push-button panel (with cable) The platform is equipped with a mobile control push-button panel (console) which allows for normal operation on the platform. The console can be located in the dedicated metal support attached to the railing of the platform or removed and held by the operator.
  • Page 63 PAGE 63 ALMAC s.r.l. Attention: If the platform is transported on vehicles, always secure the support by means of the threaded knob. Attention: The metal support is only removable in the cable version. In the version with radio control it is fixed and cannot be removed. The push-button panel can also be disconnected from the spiral cable by unscrewing the ferrule indicated with (A).
  • Page 64 PAGE 64 ALMAC s.r.l.

  • Page 65: Emergency Stop

    PAGE 65 ALMAC s.r.l. Identification Function and Status Function description Orange “DRIVE” Left track translation control; button Left track opening/closing. Boom lifting/lowering; Blue “LIFT” button LH joystick Tower rotation. Blue “LIFT” button + Side manual levelling; Green “MANUAL” Longitudinal manual levelling. button (14) Orange “DRIVE”...
  • Page 66 PAGE 66 ALMAC s.r.l. Identification Function and Status Function description To select the internal combustion engine (EVO Endothermic motor version) / 48V power supply (LTH version) turn selection / Power Selector the selector upwards; supply 48V or electric To select the 220V/110V electric motor, turn motor 220V/110V the selector downwards.
  • Page 67 PAGE 67 ALMAC s.r.l. 3.3.2 "Radio" mobile control push-button panel (if present)
  • Page 68 PAGE 68 ALMAC s.r.l. Identification Function and Status Function description Orange “DRIVE” Left track translation control; button Left track opening/closing. Boom lifting/lowering; Blue “LIFT” button LH joystick Tower rotation. Blue “LIFT” button + Side manual levelling; Green “MANUAL” Longitudinal manual levelling. button (14) Orange “DRIVE”...
  • Page 69 PAGE 69 ALMAC s.r.l. Identification Function and Status Function description To select the internal combustion engine (EVO Endothermic motor version) / 48V power supply (LTH version) turn selection / Power Selector the selector upwards; supply 48V or electric To select the 220V/110V electric motor, turn motor 220V/110V the selector downwards.
  • Page 70 PAGE 70 ALMAC s.r.l. 3.3.3 "Radio" LED mobile control push-button panel (if present)
  • Page 71 PAGE 71 ALMAC s.r.l. Identification Function and Status Function description Left track handling Joystick Left track translation control. control (Translation) Boom movement Joystick Boom lifting/lowering. control (Overhead) To open the left track, move the selector to the left Left track keeping it in position;...
  • Page 72 PAGE 72 ALMAC s.r.l. Identification Function and Status Function description To lower the hook of the winch, move the selector Winch movement downwards keeping it in position; Selector control (if present) To raise the hook of the winch, move the selector upwards keeping it in position.
  • Page 73 PAGE 73 ALMAC s.r.l. 3.3.4 Display of the push-button panel ("Radio" LED version) Identification Function and Function description Status Fixed green LED: The machine is in transport conditions; LED off: The machine is not in transport TRANSPORT conditions. Fixed green LED: Translation with machine in transport configuration;...
  • Page 74 PAGE 74 ALMAC s.r.l. Identification Function and Function description Status Fixed green LED: Basket presence detected. Fixed green LED: The presence of the winch has been detected. Flashing green LED: Radio remote control detected outside the basket. Flashing green LEDs: Neither the basket nor the winch is present.
  • Page 75 PAGE 75 ALMAC s.r.l. Identification Function and Function description Status Fixed green LED: The tower rotation movement is enabled; LED off: Movement disabled; Green flashing led: aerial movement to be Tower rotation performed to rehabilitate the translation. light Fixed green LED: The boom movement is enabled;...

  • Page 76: Flashing Green

    PAGE 76 ALMAC s.r.l. Identification Function and Function description Status LED off: The fifth wheel is levelled, all movements are permitted for both translation and overhead manoeuvres. FIXED GREEN LED LED off: with the machine beyond transport conditions but less than the maximum translation height, the fifth wheel inclination is between 0°...
  • Page 77 PAGE 77 ALMAC s.r.l. Identification Function and Function description Status LED off LED on steady Flashing LED There are no errors. The light is activated when the safety functions for emergency situations are bypassed using the ground control procedure. CAN network communication error. Redundancy error telescopic boom sensor.
  • Page 78 PAGE 78 ALMAC s.r.l. Identification Function and Function description Status Redundancy error levelling angle sensor. No signal from levelling angle sensor 1. No signal from levelling angle sensor 2. Redundancy error Jib angle sensor. No signal from sensor 1 Jib angle. No signal from sensor 2 Jib angle.
  • Page 79 PAGE 79 ALMAC s.r.l. Identification Function and Function description Status Selector SA12 of the ground panel blocked. Pedal Error, Pressed in start-up. Error within the EPROM memory of the card. Starter battery voltage below 9V. Starter battery voltage greater than 16V Column or arm rotation valve error Outlet/return valve error Error exceeding 5°...
  • Page 80 PAGE 80 ALMAC s.r.l. 3.3.5 Push-button panel display (cable version and radio version)
  • Page 81 PAGE 81 ALMAC s.r.l. Identification Function and Status Function description Display brightness Button It adjusts the screen brightness. selection If pressed it always returns to the HOME Button HOME key screen. Button ERRORS key If pressed, the errors list page is entered. Button DIAGNOSTIC key If pressed, the diagnostic page is entered.
  • Page 82 PAGE 82 ALMAC s.r.l. Identification Function and Status Function description Red LED fixed with machine in transport conditions: Inclination of the fifth wheel level above 0.5°; it is not permitted to lift the aerial part; Fixed red LED with the machine over the transport conditions and over the maximum translation height: Inclination of the fifth...
  • Page 83 PAGE 83 ALMAC s.r.l. 3.3.5.1 Messages and screens on the Display On the mobile keypad is the display (14), where all the parameters, the indications to the operator and any machine alarms are signalled (see photo below). Home Diagnostics Service Languages Errors List Fuel OK...
  • Page 84 PAGE 84 ALMAC s.r.l. EVO version: Machine off the value is 0; Machine at idle speed 1500; Engine indicator / Machine at maximum revolutions Battery status 2850. Batt. indicator LTH version: Percentage of battery charge Longitudinal levelling The inclination of the frame on the indicator longitudinal level is shown in real time.
  • Page 85 PAGE 85 ALMAC s.r.l. Work height 16.0 It updates in real time the maximum height that the operator can reach with respect to the ground, according to the machine Maximum work configuration. This value in the example height indicator shown to the left is 16m. The value of 6.4 m represents the height reached by the operator.
  • Page 86 PAGE 86 ALMAC s.r.l. If the arrow is blue the movement is enabled; If the arrow is not present, the Movements of the movement is not enabled; aerial part of the If the arrow is red, it indicates the first movement to be performed to machine reset the machine from a stop condition.
  • Page 87 PAGE 87 ALMAC s.r.l. Back Errors List Errors log No error Selecting the “Error Log” page it is possible to enter the error memory and to display the last ones that have been detected. Back Errors List Errors log No error To delete the error list, select the “Error Log”"...
  • Page 88 PAGE 88 ALMAC s.r.l. The following are the possible error messages: Error list concerning endothermic engine: Low engine oil pressure Engine water temperature too high Error list concerning the electronic system of the machine: Starter battery voltage below 9V Starter battery voltage above 16V Error within the EPROM memory of the card CAN network communication error No remote control signal...
  • Page 89 PAGE 89 ALMAC s.r.l. No signal from sensor 2 basket angle. Upper anti-collision sensor not operating Front anti-collision sensor not operating Lower anti-collision sensor not operating. Redundancy error basket load sensor No signal from sensor 1 basket load No signal from sensor 2 basket load. Error list regarding the control panel selectors (selector bonded to machine start): Selector SA3 of the ground panel blocked Selector SA4 of the ground panel blocked...
  • Page 90 PAGE 90 ALMAC s.r.l. 3.3.5.4 Diagnostics Diagram To display the “Diagnostics” page, press the button (4) above the display. In this window it is possible to view all the sensor values of the machine. Home Diagnostics Config. Boom Angle Jib Angle Negative Base Rotation Positive Base Rotation Outreach Extension...
  • Page 91 PAGE 91 ALMAC s.r.l. Selecting the “Config” page enters the configuration screen; from here it is possible to view the activation status of the man-present pedal function and of the translation function in addition to the transport condition. These functions can only be activated or deactivated by an authorised service centre. On this page it is also possible to see if the various anti-collision sensors are active.
  • Page 92 PAGE 92 ALMAC s.r.l. 3.3.5.5 Service Screen To display the “Service” page, press the button (5) above the display. In this window it is possible to view all the information on the machine. Back Service 1_1_0 Software Version Hours Electric engine work hours 220V / 110V Number of overloads detected in the basket Maximum overload detected Safety Devices Bypassed...
  • Page 93 PAGE 93 ALMAC s.r.l. 3.3.5.6 Languages Screen To display the “Languages” page, press the button (6) above the display. In this window it is possible to set the language; automatically all the screens will be translated according to the selected language. Home Select Down...
  • Page 94 PAGE 94 ALMAC s.r.l. 3.3.6 Ground controls The platform has a control panel located on the carriage, on the front-left side of the machine. These commands are for the operator on the ground in case of maintenance of the platform, or for emergency situations.

  • Page 95: Emergency Stop

    PAGE 95 ALMAC s.r.l. Identification Function description Function and Status Selector in central position (0) machine off; Selector in position 1A machine on with ground Connector for the Key selector control station; hand control cable Selector in position 1B machine on with platform control station.
  • Page 96 PAGE 96 ALMAC s.r.l. Identification Function description Function and Status If switched on it means that the winch is installed and the machine can only be used for lifting people and equipment. Winch LED light LED light If flashing it means that the winch is not installed. installed If it flashes at the same time as the LED (5) it means that neither the basket nor the winch is...

  • Page 97: Battery Charger Indicator

    PAGE 97 ALMAC s.r.l. Battery charger (LTH Version) The machine is equipped with no. 2 smart battery chargers (20Ah - 48V) to efficiently charge the machine even in the most difficult environments. The battery chargers are located on the rear of the machine on the right side of the battery pack.
  • Page 98 PAGE 98 ALMAC s.r.l. Radio control charger and radio receiver (In the radio version) The radio control charger is located on the right rear side of the carriage; it is used when the battery in operation is flat, so it must be recharged. The machine is fitted with two batteries; in this way it is always possible to use the machine without interrupting work.
  • Page 99 PAGE 99 ALMAC s.r.l. Man present pedal (if any) If the platform has the function enabled in the console, it can perform the normal work movements. Operation is as follows: Pedal released: The machine can only translate and move the aerial part only within the transport condition;...
  • Page 100 PAGE 100 ALMAC s.r.l. Attach the equipment to be used in the basket to the indicated point (basket support). Platform operation safety devices Attention: Periodically verify that the safety devices are operating correctly. During work, the operator must be able to assess, recognize and avoid all dangers and must immediately inform the persons in charge of any faults in the safety devices so that they can be inspected and restored to their original conditions of safety and reliability Attention: DO NOT TAMPER WITH AND DO NOT CHANGE THE CALIBRATION OF ANY COMPONENT...
  • Page 101 PAGE 101 ALMAC s.r.l. 3.9.1 Extension control device for the carriage extension cylinders On the frame of the machine are fixed two magnetostrictive sensors in Can Bus that constantly transmit the extension of the cylinders for widening of the carriage to the electronic control unit. The sensor is redundant (thus consisting of two separate sensors).
  • Page 102 PAGE 102 ALMAC s.r.l. 3.9.2 Main frame inclination control device On the machine Frame there is a Can Bus angle sensor that constantly communicates the inclination measured to the electronic control unit. The angle sensor is redundant (thus consisting of two separate sensors) and the X and Y inclination axes of the machine are monitored (lateral and longitudinal).
  • Page 103 PAGE 103 ALMAC s.r.l. 3.9.3 Tower tilt control device A Can Bus angle sensor is fixed to the upper joint of the machine's tower, which constantly transmits the measured inclination to the electronic control unit. The angle sensor is redundant (thus consisting of two separate sensors) and the X and Y inclination axes of the machine are monitored (lateral and longitudinal).
  • Page 104 PAGE 104 ALMAC s.r.l. 3.9.4 Tower rotation control device At the centre of the slewing ring is an absolute encoder in Can Bus that constantly transmits the measured rotation to the electronic control unit. The sensor is redundant (thus consisting of two separate sensors).
  • Page 105 PAGE 105 ALMAC s.r.l. 3.9.5 Device for controlling the angle of the main boom A Can Bus angle sensor is fixed on the boom of the machine and constantly transmits the measured inclination to the electronic control unit. The angle sensor is redundant (thus consisting of two separate sensors) and the X and Y inclination axes of the machine are monitored (lateral and longitudinal).
  • Page 106 PAGE 106 ALMAC s.r.l. 3.9.6 Outreach extension control device Inside the boom is fixed the extension sensor of the telescopic boom. This sensor, by means of a steel cable, detects the exit movement of the first extension with respect to the boom. The sensor is in Can Bus and constantly transmits the measured extension to the electronic control unit.
  • Page 107 PAGE 107 ALMAC s.r.l. 3.9.7 Antenna angle control device (JIB) On the right-hand side of the antenna (JIB) an angle sensor in Can Bus is fixed which constantly transmits the measured inclination to the electronic control unit. The angle sensor is redundant (thus consisting of two separate sensors) and the X and Y inclination axes of the machine are monitored (lateral and longitudinal).
  • Page 108 PAGE 108 ALMAC s.r.l. 3.9.8 Platform balancing angle control device Above the basket support a Can Bus angle sensor is fixed which constantly transmits the measured inclination to the electronic control unit. The angle sensor is redundant (thus consisting of two separate sensors) and the X and Y inclination axes of the machine are monitored (lateral and longitudinal).
  • Page 109 PAGE 109 ALMAC s.r.l. 3.9.9 Overload monitoring device The overload control device is fixed inside the basket support; this sensor constantly detects the weight inside the basket. If the maximum load limit is exceeded, all movements are blocked. To obtain the commands again it is necessary to discharge the excess weight.
  • Page 110 PAGE 110 ALMAC s.r.l. 3.9.10 Basket pin control device An ultrasound sensor is positioned under the basket which detects the presence and correct locking of the support pin of the platform itself.
  • Page 111 PAGE 111 ALMAC s.r.l. 3.9.11 Operator anti-crushing device (optional) An ultrasound sensor is positioned on the upper right side of the basket. The device detects any obstacles that are encountered during lifting. If it reaches a minimum distance of 1.5 m from the object, an acoustic signal will be emitted and the following indication will appear on the display: “UPPER COLLISION”...
  • Page 112 PAGE 112 ALMAC s.r.l. 3.9.12 Platform anti-collision device (optional) Two ultrasonic sensors are positioned underneath the basket on both the right and left side. One facing the entrance side of the platform and one facing downwards. The two anti-collision devices detect any obstructions encountered during movement. If the minimum distance of 0.7m from the object is reached, an acoustic signal will be emitted and the following indication will also appear on the display: "RIGHT COLLISION"...
  • Page 113 PAGE 113 ALMAC s.r.l. 3.9.13 Radio control presence device In the Radio version, behind the console support in the basket there is a sensor that detects the presence of the radio control. It works as follows: 1. Selector (1) in position 1B: Radio control positioned in the console support and detected by the sensor: - All movements are enabled.
  • Page 114 PAGE 114 ALMAC s.r.l. 3.10 Hydraulic system safety devices 3.10.1 Hydraulic pressure limiting devices The hydraulic system of the platform has specific limiting valves in order to limit the pressures relative to the operation of the machine while preserving the integrity of the various components. These valves do not require adjustments as they are calibrated directly by ALMAC S.r.l.
  • Page 115 PAGE 115 ALMAC s.r.l. 3.10.2 Hydraulic block safety devices In the hydraulic block of the carriage there are four solenoid valves with manual bypass which have a safety function for the machine operation. These solenoid valves are therefore part of the safety system and must never be used by the operator.
  • Page 116 PAGE 116 ALMAC s.r.l. Solenoid valves 3 (EV11) and 4 (EV12) These bypass solenoid valves allow the hydraulic block to be put into pressure in the column; Solenoid valve 3 powers the extension and retraction of the telescopic boom; Solenoid valve 4 powers all the other movements of the aerial part; Under normal use conditions of the machine, if they are not energised they send the oil to be drained;...
  • Page 117 PAGE 117 ALMAC s.r.l. 3.11 Blackout safety devices 3.11.1 230V external power source 220V / 110V On board the basket there is a power outlet to power the electrical equipment necessary for the work. For safety purposes, there is an automatic current release device in the event of overvoltage and "Differential magnetothermal switch"...
  • Page 118 PAGE 118 ALMAC s.r.l. 3.11.2 12V system Near the petrol engine is the "battery disconnecter" (5) that physically disconnects the 12V power line coming from the battery and powers the various users. It is recommended to operate this device at the end of the work day, to prevent draining the batteries.
  • Page 119 PAGE 119 ALMAC s.r.l. Instructions for use Preliminary operations 4.1.1 Suitability of the soil To assess whether the ground is fit to bear the machine, it is extremely important to ensure that the ground surface does not allow the machine to slip once it has been stopped for work. Two factors contribute towards increasing the danger of slipping: •...
  • Page 120 PAGE 120 ALMAC s.r.l. ATTENZIONE NON TRASLARE IN QUOTA SU TERRENI CEDEVOLI, FANGOSI, GHIACCIATI, SDRUCCIOLEVOLI O NELLE VICINANZE DI BUCHE, FOSSATI, APERTURE VERSO IL VUOTO O TOMBINI Note: Do not use the MEWP if you are doubtful about the fitness of the ground surface. The instructions given below must be followed.
  • Page 121 PAGE 121 ALMAC s.r.l. 4.1.2 Action of the wind It is forbidden to use the machine if the wind speed exceeds 12.5 m/s. The following chart describes the consequences of different wind speeds (Beaufort Scale). Italian Hydrographic service scale Beaufort international scale Consequence Corresponding speed Wind...
  • Page 122 PAGE 122 ALMAC s.r.l. Danger: The platform must never be used when the wind force corresponds to a value greater than 6 on the Beaufort scale. For values between 4 and 6 of the scale, always pay the utmost attention. Attention: While descending from the working position, pay attention to possible obstacles beneath the platform to prevent the platform from overturning or from being damaged.
  • Page 123 PAGE 123 ALMAC s.r.l. Access to the platform Access to the platform is performed exclusively with the machine in a transport condition and with the platform as close to the ground as possible. Procedure to access the platform: Raise the input rod (1); Using the uprights get on the platform (2);...
  • Page 124 PAGE 124 ALMAC s.r.l. Console fixing in the basket 1. Open the cover by releasing the side piston; 2. Insert the console inside the support and take the cord fitted with hook; 3. Pass the cord underneath the display and fix the hook to the support; in this way the movable console is locked.
  • Page 125 PAGE 125 ALMAC s.r.l. Removing the basket The basket is equipped with a quick release device and through this, it is possible to remove it. Basket release and hooking procedure: Disengage the connector (1); Remove the split pin (2); Remove the basket presence pin by raising the lever (3) and turning the knob (4) anti- clockwise;...
  • Page 126 PAGE 126 ALMAC s.r.l. If it is necessary to disassemble the platform, it is mandatory to check the correspondence of the serial number with the identification plate of the machine (plate located on the platform). Attention: It is absolutely forbidden to mount a platform that is different from the original. Attention: Before using the machine, check that the basket is correctly positioned in its holder, check that the fixing pin is interlocked and that the safety pin is secured.
  • Page 127 PAGE 127 ALMAC s.r.l. Checking the fuel level (EVO Version) Before turning on the engine and/or starting a work shift, it is advisable to check the fuel level. The fuel level is visible in the ground control area (1). There is also a reserve sensor (2). If the fuel level is too low, the display will show the “Fuel reserve”...
  • Page 128 PAGE 128 ALMAC s.r.l. Checking the oil level in the engine (EVO Version) Check the engine oil level before starting it, or when more than 5 minutes have gone by after stopping it. Pull out the oil level indicator, clean it by wiping it and reinsert it. Pull the oil level indicator out again and check.
  • Page 129 PAGE 129 ALMAC s.r.l. Machine operation 4.8.1 Ground switch key selector function To start feeding the machine, it is necessary to act on the ignition key located in the ground controls. The key switch (1) is set as follows: • (CENTRAL POSITION): Machine switched off - electrical system not live;...
  • Page 130 PAGE 130 ALMAC s.r.l. 4.8.1.1 Machine start-up with mobile push-button panel To start the machine using a mobile push-button panel it is necessary to turn the key selector (1) on the Right side ("1B" Blue). Note: Release the safety mushroom in the mobile handset. Then the control unit will begin to check the safety systems: •...
  • Page 131 PAGE 131 ALMAC s.r.l. To perform the start-up it is necessary to: • Press the button (13) (START); • Using the selector (8) choose ignition with petrol engine or electric engine; • Activate the selector (4) downwards (OFF) keeping it in position for max. 10 seconds, at the end of the 10 seconds an acoustic signal will sound (this operation is used to activate the glow plugs before ignition of the petrol engine –...
  • Page 132 PAGE 132 ALMAC s.r.l. 4.8.1.2 Machine start-up with the ground control panel To start the machine via the control panel on the ground, the key selector (1) on the left side ("1A" Viola) must only be set when the winch is not installed. Afterwards the control unit starts controlling the security systems: - An intermittent acoustic signal will be activated;...
  • Page 133 PAGE 133 ALMAC s.r.l. 4.8.2 Starting the electrical engine (if any) To start the 220V/110V electric motor, and therefore the relative hydraulic pumps, it is necessary to connect a sufficiently long cable with relative three-pin socket that complies with the European IEC 309 standard (see photo below) to the appropriate socket located near the petrol engine.
  • Page 134 PAGE 134 ALMAC s.r.l. To start the electric motor 220V/110V through the mobile console in the basket, and therefore the hydraulic pumps, it is necessary to act on the ignition key located on the ground controls (this part is the same as that described in the paragraph "Starting the combustion engine"). Once this phase is completed, turn the selector (8) on the control panel and move it downwards.
  • Page 135 PAGE 135 ALMAC s.r.l. Note: In the LED Console the air and ground controls are handled automatically without the use of a LIFT/DRIVE switch. 4.8.3.1 Translation Attention: If selector 5 is positioned on (ON) and the translation is controlled, the telescopic boom will automatically rise up to a value of 5°! 4.8.3.1.1 Translation in standard mode When the machine is switched on, the translation is automatically set in standard translation.
  • Page 136 PAGE 136 ALMAC s.r.l. The platform is fitted with a tracked undercarriage with dual speed gear motors equipped with a negative brake, therefore the machine will remain blocked whenever the forward or backward movement is interrupted. To turn the platform, move the levers as indicated in the following illustrations. Right turn Left turn Rotation on itself towards...
  • Page 137 PAGE 137 ALMAC s.r.l. Note: During the translation it is possible to vary the track width of the platform by moving the joysticks to an oblique position in the direction of travel (outwards to widen the track width and inwards to reduce the track width). It is forbidden to travel above the transport height in the following conditions: •...
  • Page 138 PAGE 138 ALMAC s.r.l. Note: With LED consoles the endothermic engine always remains at accelerated speed. 4.8.3.1.2 Fast drive Pressing button 11 (Violet “FAST DRIVE”) activates Booster mode (the display will show “QUICK GUIDE”); in this way it is possible to move the platform in a straight line simply by operating only the Joystick (2), with the engine at maximum rpm.
  • Page 139 PAGE 139 ALMAC s.r.l. With LED console, pressing button 15 ("FAST DRIVE" Violet) activates the Booster mode (in the LED display the "FAST" light will light up); in this way it is possible to move the platform in a rectilinear way by simply pressing the Joystick (6). This condition is activated independently of the position of the Dynamic Levelling selector switch (10).
  • Page 140 PAGE 140 ALMAC s.r.l. 4.8.3.1.3 Optional mode: translation control command with the right Joystick Pressing button 11 (Violet “FAST DRIVE”) and positioning the potentiometer (7) at a value below 90% activates the driving mode with joystick (the display will show “FAST DRIVE”) With this function enabled, it is possible to control the machine translation in a straight direction and in steering simply by operating the Joystick (2) only.

  • Page 141: Console Display

    PAGE 141 ALMAC s.r.l. 4.8.3.1.4 Translation mode with basket over the transport height With the platform raised above the transport height, the maximum travel speed is automatically limited to a maximum value of 0.4Km/h. All the functions remain the same as with the platform in the transport configuration. Only the “FAST DRIVE”...
  • Page 142 PAGE 142 ALMAC s.r.l. 4.8.3.2.2 Widening and narrowing of the carriage in FAST DRIVE mode If the machine is in FAST DRIVE travel mode then widening or narrowing of both tracks will only be controlled by the left lever. Moving the left lever to the left, after 2 seconds the left track is widened first and then the right track, moving the left lever to the right after 2 seconds, first the left track and then the right track is narrowed.
  • Page 143 PAGE 143 ALMAC s.r.l. 4.8.4.1 Levelling in the transport configuration (Operating the manual controls) If the machine is in a transport condition and there is a load greater than 20 kg in the basket, it is possible to tilt the fifth wheel level manually to a maximum inclination of 5° both in the longitudinal and lateral directions, if the load in the basket is less than 20 kg it is possible to reach the end of stroke (15°).
  • Page 144 PAGE 144 ALMAC s.r.l. 4.8.4.3 Levelling in transport configuration (Activating translation) If the machine is in the transport condition, the selector (6) is positioned downwards and the selector (5) is positioned upwards (ON), it is possible to automatically level the fifth wheel level during translation of the machine.
  • Page 145 PAGE 145 ALMAC s.r.l. 4.8.4.5 Levelling beyond the transport configuration (Activating the aerial controls) If the machine is beyond the transport condition, but in a diagram where translation is permitted, then the levelling function called "proactive levelling" can be activated. The selector (6) must be positioned upwards and the selector (5) must be positioned upwards (ON).
  • Page 146 PAGE 146 ALMAC s.r.l. 4.8.5 Basket levelling The basket is levelled by a closed hydraulic system, independent from the electronics that always keeps the platform plane parallel to the fifth wheel level. The electronics automatically intervene to correct the levelling in the following conditions: 1.
  • Page 147 PAGE 147 ALMAC s.r.l. 4.8.6 Overhead movements The basket can be moved by means of the appropriate switches on the control push-button panel. The lifting and lowering speeds are controlled by the electronic control unit (ECU) and by the positioning of the potentiometer in the mobile console (7). The selector (6) must be positioned up Blue “Lift”...
  • Page 148 PAGE 148 ALMAC s.r.l. Note: In the LED Console the overhead controls are handled automatically without the use of a LIFT/DRIVE switch. 4.8.7 Manual warning buzzer Press the side button (15) from the mobile push-button panel to operate the platform horn. It must be used whenever persons working or moving around the platform area must be warned that platform movements are in progress.
  • Page 149 PAGE 149 ALMAC s.r.l. 4.10 Indications and alarms shown on the console display All indications and alarms detected on the moment by the machine will appear in the "Messages" box of the display (see photo below). Home Errors List Diagnostics Service Languages Fuel OK...
  • Page 150 PAGE 150 ALMAC s.r.l. Message Alarms and Description Indications Messages The alarm is activated when the limit load in the basket is exceeded. BASKET OVERLOAD BASKET OVERLOAD Note: At the bottom of the message REDUCE THE LOAD box, the indication REDUCE LOAD will also appear.

  • Page 151: Sensor Error

    PAGE 151 ALMAC s.r.l. Message Alarms and Description Indications Messages This alarm occurs when the basket presence inductive sensor is not active. BASKET RELEASED BASKET RELEASED In this case it means that the basket is not correctly locked with the pin or that it is not present.

  • Page 152: Memory Error

    PAGE 152 ALMAC s.r.l. Message Alarms and Description Indications Messages SENSOR ERROR This alarm occurs when the upper UPPER COLLISION UPPER COLLISION sensor is not working or is disconnected SENSOR ERROR from the power supply. Messages RIGHT COLLISION This alarm occurs when the right sensor RIGHT COLLISION SENSOR ERROR is not working or disconnected from the...
  • Page 153 PAGE 153 ALMAC s.r.l. Message Alarms and Description Indications Messages The indication appears when the machine, in transport conditions with REDUCE THE LOAD UPPER LOAD 140 kg at least one track not fully extended, OR WIDEN THE exceeds the maximum load of 140 kg TRACKS REDUCE THE LOAD and the moving part is moved beyond...
  • Page 154 PAGE 154 ALMAC s.r.l. Message Alarms and Description Indications Messages The alarm appears when the sensor LEFT COLLISION placed under the basket detects the LEFT COLLISION presence of objects at a distance of 0.7 m on the left side of the basket. Messages ROTATION ALARM The alarm appears when the 5°...
  • Page 155 PAGE 155 ALMAC s.r.l. Message Alarms and Description Indications Messages OUTREACH SOLENOID The alarm appears when the movement OUTREACH of the outreach ascent/descent takes SOLENOID VALVE VALVE place in the opposite direction of the ALARM command given from the console. ALARM Messages The indication appears...
  • Page 156 PAGE 156 ALMAC s.r.l. Message Alarms and Description Indications Messages The indication appears when the machine is started; pressing the green START start button on the side of the console activates all the controls, at which PRESS START point the machine can be switched on. Messages The indication appears when the sensor RADIO...
  • Page 157 PAGE 157 ALMAC s.r.l. 4.11 Stopping the machine 4.11.1 Normal stop During normal use of the platform, releasing the joysticks and the selectors will stop aerial and ground-based movement. Deactivation and platform recovery must be performed in this way: • Bring all lifting members to their rest position;...
  • Page 158 PAGE 158 ALMAC s.r.l. 4.11.2 Emergency stop In case of anomalous circumstances, or in those situations in which it is necessary to interrupt any movement of the machine, the operator can command IMMEDIATE STOPPING of all the functions of the machine by pressing the MUSHROOM button. Three emergency buttons are installed on the machine: Ground control panel;...

  • Page 159: Emergency Procedures

    PAGE 159 ALMAC s.r.l. Emergency procedures Recovery procedure for the incapacitated operator by means of the ground controls, also with mushroom basket. Using the ground control panel, perform the sequence described below for the operator recovery: 1. Turn the selection key (1) to the "Purple" position (1A). 2.
  • Page 160 PAGE 160 ALMAC s.r.l. Recovery procedure operator incapacitated by ground controls and overloaded machine. Using the ground control panel, perform the sequence described below for the operator recovery: 1. Turn the selection key (1) to the "Purple" position (1A); 2. Use the selector (2) to switch on the petrol/electric engine; 3.
  • Page 161 PAGE 161 ALMAC s.r.l. It is therefore necessary to always perform the following sequence of movements: 1. Complete retraction with extension of the telescopic boom; 2. Full lowering of the JIB; 3. Rotation of the slewing ring to bring the column back into a centred position (slewing ring angle 0°);...
  • Page 162 PAGE 162 ALMAC s.r.l. Emergency manual descent In the event of a fault in the electrical system or in the hydraulic system, it is possible to perform the DESCENT operation of the platform, using the dedicated manual safety system. To perform this manual emergency procedure, the following are necessary: On the right side of the tower, near the distributor, signalled by dedicated stickers, there is a manual diverter (1) and a hand pump (2) provided with lever (3).
  • Page 163 PAGE 163 ALMAC s.r.l. Rotate the diverter clockwise; In this way it is possible to manually control the rest of the valves. 1) Exit and retraction of outreach; 2) Basket rotation; 3) Basket levelling; 4) JIB; 5) Column rotation; 6) Boom lifting and lowering.
  • Page 164 PAGE 164 ALMAC s.r.l. With the diverter positioned in one of the two conditions described above, manoeuvre the pump by hand using the appropriate lever, at the same time commanding the valves for the movements to be carried out. Note: Do not perform two movements at the same time, perform only one movement at a time. Note: On the valve that controls the outreach there is an accessory to facilitate the retraction procedure;...
  • Page 165 PAGE 165 ALMAC s.r.l. Transporting the machine in an emergency To move or transport the platform using external equipment, refer to paragraph 2.5. Emergency movements from hydraulic block Attention: This operation must be performed only by qualified technicians trained by Almac S.r.l. In the event that there is a malfunction of the control unit but it is possible to switch on either the internal combustion engine or the electric motor, then control the translation of the machine directly from the hydraulic block.
  • Page 166 PAGE 166 ALMAC s.r.l. Attention: These manoeuvres can only be performed by technicians authorised by Almac S.r.l. Attention: Reset the valves 1-2-3-4 in the correct position at the end of any operation that involves their handling. Attention: Danger of tipping over of the platform or crushing of the operators.
  • Page 167 PAGE 167 ALMAC s.r.l. Maintenance Safety regulations during maintenance Attention: All maintenance operations must be performed as indicated in Chapter 2 Information regarding safety. In particular, carry out maintenance only after having pressed the emergency button, having switched off the engine, having disconnected the power from the machine and having put on the personal protective equipment.
  • Page 168 PAGE 168 ALMAC s.r.l. Note: The maintenance operations described in this Manual refer to platforms in conditions of normal use. In heavy duty use conditions (e.g. extreme temperatures, dust and corrosive substances in the environment, etc.), inform the ALMAC S.r.l. assistance services to have the maintenance intervals checked and changed.
  • Page 169 PAGE 169 ALMAC s.r.l. Cleaning the machine To clean the machine correctly it is possible to use jets of water that are not pressurised, adequately protecting the following parts: Electrical components; Ground control panel and console; Electric motor (if present). After cleaning the machine, dry all the parts and check the integrity of the stickers.
  • Page 170 PAGE 170 ALMAC s.r.l. Check for wear and tensioning of the telescopic elements output chains. Replace the chains if necessary. Check the wear and adjustment device of the sliding blocks Checking the charge status of the engine starting battery (if any) Checking the charge status of the traction batteries (if any) Check using a torque wrench the tightening of screws and...

  • Page 171: Visual Check

    PAGE 171 ALMAC s.r.l. 6.3.2 Checks before each use Prior to commissioning and before each use the machine must undergo the visual and functional checks given below. The instructions given below must be followed. VISUAL CHECK CHECK OPERATION • • Check that the tracks are not loose or With the platform in transport configuration, worn;...
  • Page 172 PAGE 172 ALMAC s.r.l. place and that there is no damage • Perform rotation of the column in both and/or leakage; directions and make sure that the machine • Check that the hand pump and the works correctly. No load must be present on diverter for emergency manoeuvres are the platform;...
  • Page 173 PAGE 173 ALMAC s.r.l. • Verify with machine in translation and platform in transport position that releasing joysticks machine stops immediately; • Check the correct operation of the manual emergency descent device (Hand pump). • Using the ground controls, tilt the basket to an angle of between 2°...
  • Page 174 PAGE 174 ALMAC s.r.l. Attention: M16 class 10.9 screws (10 K) were used for fixing of the slewing ring. The torque (Ma ') to be used for tightening of the slewing ring screws is 246 Nm. However, always refer to the specific manual of the slewing ring.
  • Page 175 PAGE 175 ALMAC s.r.l. Attention: Use only lubricating grease with the same characteristics as those shown in the table below. GREASES TABLE (The grease normally used by the manufacturer is PAKELO) °C -10/40 Grease PAKELO BEARING EP GREASE NLGI2 GREASE LTX2 CASTROL LM2 - SPEEROL APT2 SHELL...
  • Page 176 PAGE 176 ALMAC s.r.l. 6.4.3 Visual and structural inspection Visually check the following points according to the schedule indicated in the general chart. Immediately inform a maintenance technician if faults are discovered. • Integrity of the basket; • Integrity of the basket supports; •...
  • Page 177 PAGE 177 ALMAC s.r.l. 6.4.5 Emergency button operation check Check that the emergency button is operating correctly in the console by performing the following procedures: Perform the translation manoeuvre through the push-button panel and check after pushing the emergency mushroom that the machine immediately stops and that all functions are inhibited;...
  • Page 178 PAGE 178 ALMAC s.r.l. 6.4.6 Greasing the runners Grease these parts at the frequency indicated in the general chart and EACH TIME that the following operations are performed: • Washing the machine; • After a long period of inactivity; • After use in particularly harsh conditions, e.g.
  • Page 179 PAGE 179 ALMAC s.r.l. Attention: The correct cleaning and greasing of these surfaces is essential for correct operation of the platform. Failure to perform these operations correctly involves a potential risk for the operators. Attention: during this operation extend the boom only in the longitudinal direction, with the JIB fully closed and no load in the basket (as shown in the figure).
  • Page 180 PAGE 180 ALMAC s.r.l. Replacing of the hydraulic tank oil with the frequencies indicated in the general table, replace the hydraulic oil present inside the tank. Danger: Hot oil. Risk of scalding. Before carrying out any work, wait a few minutes with the machine stopped and the engine off. 1.
  • Page 181 PAGE 181 ALMAC s.r.l. Attention: USE HYDRAULIC OIL WITH THE SAME CHARACTERISTICS. Note: The manufacturer uses Shell Tellus SV68 oil (on request it is possible to use Shell Tellus SV46 or SV32 oil depending on the country of destination). Attention: Do not introduce oil directly into the tank without having previously filtered it. 6.4.8 Hydraulic filter replacement Replace the discharge filters of the hydraulic circuit at the frequencies indicated in the general...
  • Page 182 PAGE 182 ALMAC s.r.l. 6.4.8.1 Suction filters replacement To replace the intake filters located inside the hydraulic tank, proceed as follows: 1) Switch off the machine by deactivating the electrical panel; 2) Open the tank cover hood, unscrewing the fixing handwheels on both sides; 3) Empty the hydraulic oil tank (see previous chapters);...
  • Page 183 PAGE 183 ALMAC s.r.l. 6) Remove the cartridge of the filters (3); 7) Remove the filter (3) and fit a new one in its place; 8) Work through the instructions above in reverse order to restore the machine to its normal operating conditions;...
  • Page 184 PAGE 184 ALMAC s.r.l. 6.4.8.2 Replacement of return filter To replace the discharge filter (1) located above the hydraulic tank, proceed as follows: 1) Switch off the machine by deactivating the electrical panel; 2) Open the tank cover hood, unscrewing the fixing handwheels on both sides; 3) Empty the hydraulic oil tank (see previous chapters);...
  • Page 185 PAGE 185 ALMAC s.r.l. Attention: During operations some oil may spill out. Remove spilt oil with a cloth or place a vessel underneath so that the oil drains into it. Note: To replace the filters ONLY USE ORIGINAL SPARE PARTS. Contact ALMAC S.R.L. for procurement of the material.
  • Page 186 PAGE 186 ALMAC s.r.l. GREASES TABLE (The grease normally used by the manufacturer is PAKELO) °C -10/40 Grease PAKELO BEARING EP GREASE NLGI2 GREASE LTX2 CASTROL LM2 - SPEEROL APT2 SHELL ALVANIA GR.R.2 ESSO BEACON 2 SMALL VALVES LITHIUM 20 TRASLUBE LI GREASE 2 6.4.10 Checking the tracks for wear Check the wear and condition of the tracks, replacing them when the tread is equal to or less than...
  • Page 187 PAGE 187 ALMAC s.r.l. 6.4.11 Replacing the tracks Attention: It is forbidden to open the gear unit for any operation that is not included in ordinary maintenance. The manufacturer shall not be held responsible for any operations not included in scheduled maintenance that have caused damage to property and/or harmed people.
  • Page 188 PAGE 188 ALMAC s.r.l. 7) Using the nut (4), retract the track tensioner wheel by pressing on the track with your foot; Attention: BE CAREFUL WHEN THE TRACK FALLS TO THE GROUND. 8) Lift the track at the lower centre line; 9) Pull the track (outwards), prying between the track itself and the idler wheel;...
  • Page 189 PAGE 189 ALMAC s.r.l. 6.4.12 Track reduction gear oil level inspection Check the level of the oil in the track reduction gears at the frequencies given in the general chart. Comply with the procedure described below. This model features dual displacement gear motors with gears in oil bath. It is very important to periodically check the oil level (frequency indicated in the scheduled maintenance and checks table).
  • Page 190 PAGE 190 ALMAC s.r.l. 6.4.13 Check the wear of the blocks and the adjustment device of the blocks Check the wear of the blocks of the outreaches only when the arms and outreaches are completely retracted. If between the boom and the first outreach and/or the first outreach and second outreach a gap of more than 3 mm is found, the blocks must be replaced.
  • Page 191 PAGE 191 ALMAC s.r.l. 6.4.14 Checking of the outreach extension and retraction chains 6.4.14.1 Lengthening of the chains Attention: The chain must be replaced when the elongation reaches 3% of the original length. To check the elongation it is necessary to measure the length of approximately 10 links of the chain (record the value) before the machine is put back into service.
  • Page 192 PAGE 192 ALMAC s.r.l. 6.4.14.2 Tensioning the chains Periodically it is advisable to check the tension of the chains. If it is clear that the chains are loose, proceed as follows: 1. Control the exit and the re-entry of the slides for 3-4 times; 2.
  • Page 193 PAGE 193 ALMAC s.r.l. To test them, connect two pressure gauges with a full scale of 250 bar to the pressure outlets supplied (3 and 4). Outreach pressure limiter valve: The pressure gauge relating to this valve is the one connected to outlet 4 (M1). Start the internal combustion engine.
  • Page 194 PAGE 194 ALMAC s.r.l. 6.4.16 Battery (EVO Version) 6.4.16.1 General warnings The battery is an essential component for machine operation. It is important to ensure that it remains in a good condition over time since this will lengthen its working life, limit any problems that may arise and reduce the running costs of the machine.
  • Page 195 PAGE 195 ALMAC s.r.l. 6.4.16.3.1 Charging method No. 1 with 12V battery charger Recharge the battery only in ventilated areas. With the main switch (battery disconnect) in the ON position, connect the positive terminal of the battery charger to the fuse (A +), connect the negative terminal of the battery charger to the chassis.
  • Page 196 PAGE 196 ALMAC s.r.l. Connect the plug to an electric power supply that conforms to the following specifications: • Voltage: 230 v ± 10%; • Frequency: 50 Hz; • Grounding line working and equipped with a differential circuit breaker; • Use an extension power cord with an appropriate section depending on its length.
  • Page 197 PAGE 197 ALMAC s.r.l. 6.4.18 Manual emergency device operation test Test the operation of the manual EMERGENCY DESCENT device at the inspection frequency indicated in the general chart. To verify the correct functioning of the emergency device it is necessary to refer to the procedure described in chapter 5.4.
  • Page 198 PAGE 198 ALMAC s.r.l. 6.4.20 Maintenance of the engine (EVO Version) Below are general instructions for the correct maintenance of the engine. Refer to the use and maintenance manual of the motor, supplied. Upon Every Every Every Every Every Every 250 each 1000 1500...
  • Page 199 PAGE 199 ALMAC s.r.l. Check and top up the fuel oil level Drain the fuel tank Drain the fuel filter/water separator Check the fuel filter/water Fuel separator Clean the fuel filter/water separator Replace the fuel filter/water separator Check or replace the supply and cooling every Sleeves...
  • Page 200 PAGE 200 ALMAC s.r.l. 6.4.20.1 FUEL ATTENTION: To avoid personal injury: • Do not mix diesel fuel with petrol or alcohol. This mixture can cause explosions; • Be careful not to spill fuel when refuelling. Should this happen, clean it immediately as it may cause a fire;...
  • Page 201 PAGE 201 ALMAC s.r.l. IMPORTANT: • When topping up the fuel, always use a filter, as dirt and sand can cause serious damage to the fuel injection pump; • Only liquid fuel is used as fuel. Do not use other types of fuel as their quality is not known or even lower, and not even kerosene which, having a limited cetane number, can damage the engine.

  • Page 202: Engine Oil

    PAGE 202 ALMAC s.r.l. 6.4.20.1.2 Checking the fuel lines ATTENTION: To avoid personal injury: • Only change or check fuel lines after stopping the engine. Defective pipes can cause fires. Check the fuel lines every 50 hours of operation. When or if: 1.
  • Page 203 PAGE 203 ALMAC s.r.l. NOTE: • Be sure to inspect the engine, placing it in a level position. If it is placed on a slope, it is not possible to accurately measure the quantity of oil; • Be careful to keep the oil level between the upper and lower limits of the oil level indicator.
  • Page 204 PAGE 204 ALMAC s.r.l. 6.4.20.2.2 Engine oil quantity MODEL Dip stick upper limit/lower limit 3TNM68 2.5 L / 1.3 L 2.6 qt / 1.4 qt The oil quantity indicated above refers to standard oil sumps. IMPORTANT: Use only the specified engine oil to avoid engine damage. Other oils could affect the warranty coverage, cause the seizure of internal engine components and/or shorten the life of the engine.
  • Page 205 PAGE 205 ALMAC s.r.l. 6.4.20.2.4 Replacing the oil filter cartridge ATTENTION: To avoid personal injury: • Change the oil filter cartridge only when the engine is off; • Allow the engine to cool sufficiently; the oil can be very hot and burn. 1.
  • Page 206 PAGE 206 ALMAC s.r.l. 6.4.20.3.1 Check the coolant level, addition of coolant 1. Remove the radiator cap (2) and check that the coolant reaches the filler neck; 2. If the radiator is equipped with a reserve tank (3), check the coolant level in the reserve tank.
  • Page 207 PAGE 207 ALMAC s.r.l. 6.4.20.3.2 Cooling liquid change 1. To discharge the coolant, always open both drain valves and open the radiator cap at the same time. Complete water discharge cannot be carried out if the radiator cap is kept closed;...
  • Page 208 PAGE 208 ALMAC s.r.l. 6.4.20.3.4 Coolant If the coolant temperature warning light comes on, or if the steam or coolant continues to escape from the radiator hose or cap, stop loading and keep the engine idling (COOLING) for at least 5 minutes to allow its gradual cooling.
  • Page 209 PAGE 209 ALMAC s.r.l. 6.4.20.4 ANTIFREEZE ATTENTION: To avoid personal injury: • When using anti-freeze; take some protective measures, such as wearing rubber gloves (antifreeze contains poisonous substances); • In cases of accidental ingestion of the anti-freeze agent, it causes vomiting and illness, therefore immediately seek medical attention;...

  • Page 210: Air Filter

    PAGE 210 ALMAC s.r.l. NOTE: • The above data represent the industry standards that necessarily require a minimum glycol content in the concentrated antifreeze agent. 6.4.20.5 AIR FILTER If the air filter element used in this engine is of the dry type, it must never be oiled. 1.

  • Page 211: General Warnings

    PAGE 211 ALMAC s.r.l. 6.4.21 Traction battery (LTH Version) 6.4.21.1 General warnings The battery is an essential component for machine operation. It is important to ensure that it remains in a good condition over time since this will lengthen its working life, limit any problems that may arise and reduce the running costs of the machine.
  • Page 212 PAGE 212 ALMAC s.r.l. 6.4.21.2 Maintenance The batteries chosen by Almac S.r.l. require limited maintenance. Keep the batteries charged, if possible, 100%. Also, perform this simple series of operations periodically: • Check the cables, the clamps, and if there is obvious damage or loose connections; •...

  • Page 213: Battery Storage

    PAGE 213 ALMAC s.r.l. 6.4.21.4 Battery storage Recharge the battery at least every three to four months. In the event of prolonged immobilisation, charge 100% before storage and before re-use. Make sure the batteries are stored in areas out of the reach of children. DO NOT USE CHARGE MAINTENERS, BATTERY TENDERS, FAST CHARGERS OR OTHER SIMILAR DEVICES.
  • Page 214 PAGE 214 ALMAC s.r.l. Demolition Machine life The machine has been designed to work for 10 years in normal operating environments considering proper use and correct maintenance. Decommissioning and demolition Once the machine has reached the end of its technical and operational life, it must be subjected to a detailed and complete inspection/review by the manufacturer or specialised and qualified technicians.
  • Page 215 PAGE 215 ALMAC s.r.l. • Never burn the machine or parts of it because the combustion products of plastic materials and paints could develop harmful, polluting gases. Battery disposal Battery recycling is mandatory (European Directive 2006/66/EC) and recommended. • Cells and batteries, even if fully discharged, may still contain a considerable amount of energy.
  • Page 216 PAGE 216 ALMAC s.r.l. ATTACHMENTS Declaration of conformity...
  • Page 217 PAGE 217 ALMAC s.r.l. Report register Report register The Report register is issued to the platform user with reference to: ➢ Technical standard UNI EN280:2015; ➢ Italian Legislative Decree 17/2010– Implementation of Machinery Directive 2006/42/EC. The purpose of this Register is to record events concerning the life of the machine; in detail: •...
  • Page 218 PAGE 218 ALMAC s.r.l. MANDATORY ROUTINE INSPECTIONS Date Observations Stamp and signature...
  • Page 219 PAGE 219 ALMAC s.r.l. Type of inspection Description Checking and tightening screws, bolts, plug ring nuts Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: Frequency of the operation as reported in the table in Chapter 6. Daily registration is not necessary, but should be made at least once a year when other operations are performed.
  • Page 220 PAGE 220 ALMAC s.r.l. Type of inspection Description Damage to tubes and cables Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: Frequency of the operation as reported in the table in Chapter 6. Monthly registration is not necessary, but should be made at least once a year when other operations are performed.
  • Page 221 PAGE 221 ALMAC s.r.l. Type of inspection Description Hydraulic tank oil level inspection Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: Frequency of the operation as reported in the table in Chapter 6. Type of inspection Description Hydraulic reservoir oil change...
  • Page 222 PAGE 222 ALMAC s.r.l. Type of inspection Description Check operation of the pressure relief valves Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Type of inspection Description Hydraulic filter replacement...
  • Page 223 PAGE 223 ALMAC s.r.l. Type of inspection Description Check the operation of the angle sensors Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Type of inspection Description Check operation of the outreach sensor...
  • Page 224 PAGE 224 ALMAC s.r.l. Type of inspection Description Check operation of the slewing ring rotation encoder Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Type of inspection Description Check operation of the carriage widening...
  • Page 225 PAGE 225 ALMAC s.r.l. Type of inspection Description Check operation of the load cell Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Type of inspection Description Check operation of inductive sensors on...
  • Page 226 PAGE 226 ALMAC s.r.l. Type of inspection Description Check operation anti-crushing ultrasonic sensors (optional) Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Type of inspection Description Check operation of the ultrasonic anti-...
  • Page 227 PAGE 227 ALMAC s.r.l. Type of inspection Description Check the operation of the differential switch of the 220V – 110V outlet Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6.
  • Page 228 PAGE 228 ALMAC s.r.l. Type of inspection Description Engine oil inspection (EVO Version) Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Daily registration is not necessary, but should be made at least once a year when other operations are performed.
  • Page 229 PAGE 229 ALMAC s.r.l. Type of inspection Description Track inspection and tensioning Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Daily registration is not necessary, but should be made at least once a year when other operations are performed.
  • Page 230 PAGE 230 ALMAC s.r.l. Type of inspection Description Track reduction gear oil level inspection Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Daily registration is not necessary, but should be made at least once a year when other operations are performed.
  • Page 231 PAGE 231 ALMAC s.r.l. Type of inspection Description Check seal of the cylinder valves Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6. Type of inspection Description Check chain length...
  • Page 232 PAGE 232 ALMAC s.r.l. Type of inspection Description Check status Traction batteries 300Ah-48V (LTH version) Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE: frequency of the operation as indicated in the table in Chapter 6.
  • Page 233 PAGE 233 ALMAC s.r.l. Serious faults Date Description of fault Solution Spare parts used Description Code Serious faults Date Description of fault Solution Spare parts used Description Code Serious faults Date Description of fault Solution Spare parts used Description Code...
  • Page 234 PAGE 234 ALMAC s.r.l. Property transfers Copy to be kept Owner of the MEWP: serial no. Year of manufacture: It was transferred to: It is hereby certified that, as of the date above, the technical, dimensional and functional characteristics of the aforementioned platform conformed to the original characteristics and that variations, if any, have been recorded in the register.
  • Page 235 PAGE 235 ALMAC s.r.l. Hydraulic diagram See attachment Wiring diagram See attachment...
  • Page 236 PAGE 236 ALMAC s.r.l. INDEX GENERAL INFORMATION __________________________________________________ 2 __________________________________________ 2 OCUMENTS SUPPLIED WITH EACH MACHINE __________________________________________________________ 2 ETAILS OF ANUAL RECIPIENTS OF THIS MANUAL ____________________________________________________ 2 _________________________________________________ 3 WNERSHIP OF THE INFORMATION _____________________________________________ 3 ANUFACTURER S IDENTIFICATION DATA MEWP ____________________________________________________ 3 IDENTIFICATION DATA ____________________________________________________________ 5...
  • Page 237 PAGE 237 ALMAC s.r.l. _____________________________ 31 OTIFICATION OF COMMISSIONING AND ROUTINE INSPECTIONS ____________________________________________________ 31 ITNESS OF THE PERSONNEL ________________________________________________________________ 32 ARNINGS 2.3.1 Instruction plates, work diagram, obligation, maximum inclinations, danger, prohibitions and attention. _____________________________________________________ 33 2.3.2 Meanings of the sign pictograms __________________________________________ 37 ________ 38 ROVISIONS AND PROHIBITIONS AND GENERAL RULES ON SAFETY AND USE OF THE PLATFORM _____________________________________________________ 41...
  • Page 238 PAGE 238 ALMAC s.r.l. 3.9.1 Extension control device for the carriage extension cylinders ________________ 101 3.9.2 Main frame inclination control device ____________________________________ 102 3.9.3 Tower tilt control device _______________________________________________ 103 3.9.4 Tower rotation control device __________________________________________ 104 3.9.5 Device for controlling the angle of the main boom _________________________ 105 3.9.6 Outreach extension control device _______________________________________ 106 3.9.7...
  • Page 239 PAGE 239 ALMAC s.r.l. ___________________ 148 NDICATIONS DISPLAYED ON THE COUNTER IN THE GROUND CONTROL PANEL 4.10 _____________________________ 149 NDICATIONS AND ALARMS SHOWN ON THE CONSOLE DISPLAY 4.11 ______________________________________________________ 157 TOPPING THE MACHINE 4.11.1 Normal stop _______________________________________________________ 157 4.11.2 Emergency stop ____________________________________________________ 158 EMERGENCY PROCEDURES_______________________________________________ 159 ECOVERY PROCEDURE FOR THE INCAPACITATED OPERATOR BY MEANS OF THE GROUND CONTROLS ALSO...
  • Page 240 PAGE 240 ALMAC s.r.l. 6.4.18 Manual emergency device operation test _______________________________ 197 6.4.19 Maintenance of the rotating slewing ring _______________________________ 197 6.4.20 Maintenance of the engine (EVO Version) _______________________________ 198 6.4.21 Traction battery (LTH Version) _______________________________________ 211 DEMOLITION _________________________________________________________ 214 _____________________________________________________________ 214 ACHINE LIFE ______________________________________________ 214...

Table of Contents