Related Manuals for Wigam X CROSS Variant
Summary of Contents for Wigam X CROSS Variant
- Page 1 Made in Italy Automatic unit for Recovery, Recycling, Vacuum and Charge User’s manual...
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Page 2: Table Of Contents
Replacing the filter drier ........................32 Troubleshooting ......................34 Accessories and spare parts ..................35 10. Dimensions and weights ....................35 Wigam spa reserves the right to discontinue, or Layout : WIGAM S.p.A. change at any time specifications or designs Printed in Italy without notice and without incurring obligations Ed. -
Page 3: Layout Drawing
Layout drawing... -
Page 4: Hydraulic Diagram
Hydraulic diagram... -
Page 5: Electric Diagram
Electric diagram... -
Page 6: Legend
Legend Solenoid valve - oil discharge line Oil discharge bottle Solenoid valve - recovery line LOW flexible hose Solenoid valve - vacuum line HIGH flexible hose Vacuum pump Connecting hose between valve block and manifold Compressor Valve assembly - distiller connecting hose Distiller –... -
Page 7: Safety Precautions
Children should be supervised to ensure that they do not play with the appliance • In case of damage to the power cord, please replace it immediately with an original spare supplied by Wigam. User’s manual in other languages are available on WIGAM web site: www.wigam.com... -
Page 8: Introduction To Recovery Unit X-Cross Variant
Introduction to recovery unit X-CROSS VARIANT X-CROSS VARIANT unit permits quick and efficient recovery of refrigerant from the A/C system, refrigerant recycling, system evacuation, check for tightness, additive and lubricant injection, the subsequent charge with refrigerant and measurement of the operating pressures. Thanks to the wide 7”... -
Page 9: Control Module
ONTROL ODULE The unit has a wide 7” colour touch screen. The display shows the following information: • Refrigerant quantity (kg/lb) inside the bottle (A) • New oil quantity (g/oz) inside the bottle (it could be set for thermic, hybrid or electric car) (B) •... -
Page 10: Preparation For Use Of The X-Cross Variant Unit
Preparation for use of the X-CROSS VARIANT unit. 2.1 CYLINDER LOCKING AND UNLOCKING The unit has an efficient cylinder locking system to facilitate movement over uneven terrain. When moving the machine, it is necessary to lock the cylinder. Turn the knob on the storage compartment clockwise until it comes to rest on the floor. -
Page 11: Checking The Vacuum Pump Oil Level
Figure 1 a) Connect the blue hose (ref. A) and the red hose (ref. B) contained in the kit to the outer connections of the units. On the blue hose, there is the new service auxiliary connection ref. 111. b) If you install the kit for R134a, it is necessary to use also the 2 adapters of the kit (ref.E). c) Connect the quick couplers to the ends of the two hoses. -
Page 12: Turning X-Cross Variant On For The First Time
Figure 2 2.3 T X-CROSS VARIANT URNING ON FOR THE FIRST TIME a) Connect the unit to the power supply b) Place the 76 switch on position 1. c) The unit will automatically ask to select the interface language. d) Now, the unit will for the refrigerant you want to use. e) Then, the zeroing of all the scales will start. -
Page 13: Filling Refrigerant Into The Internal Bottle
ILLING REFRIGERANT INTO THE INTERNAL BOTTLE The unit is supplied with no refrigerant inside. It is thus necessary to follow the below procedure to fill the exact quantity of refrigerant into the refrigerant bottle. Place the bottle containing refrigerant so that liquid refrigerant will come out (bottle with tube upright, bottle without tube upside down). -
Page 14: Using The Unit X-Cross Variant (Primary Functions)
Using the unit X-CROSS VARIANT (Primary functions) In the standby screen, the equipment informs the operator if the quantity of refrigerant, oils and additives are under the minimum level. Periodical check of the internal sensors Check of the presence of not condensable gases in the internal bottle Pressure test of the internal circuit 3.1 R EFRIGERANT RECOVERY... -
Page 15: Vacuum And Vacuum Test
It is also possible to introduce information about the operator who is working with the unit; please click on the relative edit icon. Connect the hoses to the A/C system, which needs a maintenance. Open the hand-wheels on the couplers. Open the 24 and 25 valves according to how the connection on the system was made Press START button to start the function. - Page 16 Set the vacuum time by clicking on the relative edit icon. To perform an efficient service on A/C System, we recommend making a vacuum during 30’. The unit suggest 2 minutes for Vacuum test. In case the user needs to modify this value, please click on the relative edit icon.
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Page 17: Oil - Refrigerant Charge
– R EFRIGERANT CHARGE The unit X-CROSS Variant has been designed to work with thermal, hybrid and electric vehicles. To work in absolutely safety, every time that the unit works with a different type of vehicle, X-CROSS unit starts with an automatic flushing of the internal circuit, to avoid cross contamination of oils. 3.3.1 XECUTION OF CHARGING PROCESS Press the “Charge”... - Page 18 Finally select the type of vehicle: Thermal, Hybrid, and Electric. This information is very important because each type of car needs of its specific type of lubricant oil. It is necessary take care to have not cross contamination between the different oils passing from a vehicle to another.
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Page 19: Flushing Of The Internal Circuit For Oil Type Change
In the final screen it is possible to print a report on printer or a report on USB stick. Press on “Home” button to come back in main menu. 3.3.2 F LUSHING OF THE INTERNAL CIRCUIT FOR OIL TYPE CHANGE The X-CROSS is studied to work with 3 different typologies of vehicles: Thermal Hybrid... -
Page 20: Automatic Cycle
3.4 A UTOMATIC CYCLE Press the “Automatic” button The unit will perform the automatic recovery process, if refrigerant is present in the A/C system. It is not possible to deselect this function. If no refrigerant is present inside the A/C system, the unit will start directly the Vacuum process. - Page 21 IMPORTANT: If the unit inform the operator about the automatic procedure of flushing of the internal circuit, it must be realized before the connection of X-CROSS unit to the car! The operator can also select all the information, directly form the Car’s database. Reading this information about the selected car, the unit will directly set the correct quantity of refrigerant to charge in the A/C system.
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Page 22: Using The Unit X-Cross Variant (Auxiliary Functions)
Using the unit X-CROSS VARIANT (Auxiliary functions) 4.1 P RESSURE TEST WITH NITROGEN OR ZOIDRO MIXTURE The unit gives the opportunity to the user to perform a pressure test of the A/C system by means of nitrogen or by means of the Azoidro mixture (95% N2 – 5% H2). The test is very important to be sure that the system is perfectly tight, before charging refrigerant. -
Page 23: Pressure Test With Azoidro Mixture
Once the test is over, the unit inform the operator with visual and acoustic signal. Before continuing, it is necessary to discharge manually the residual nitrogen from the system. To make this operation, we suggest to unscrew one of the two connections with which the quick couplers are connected to the system (ex. -
Page 24: Flushing
Press the “TEST START” button to start the test with Azoidro of the system. A time countdown and the value of the pressure read by the unit’s low and high sensors will appear on the display; at the same time, the display will show the message “Check A/C system with leak detector”. -
Page 25: Checking The A/Csystem Operating Pressures
Set the number of cycles clicking on the relative edit icon (3 cycles are suggested). Set the vacuum time clicking on the relative edit icon (4’ are suggested). Connect the hoses to the A/C system, which needs a maintenance. Open the hand-wheels on the couplers. -
Page 26: Disconnecting The Unit From The A/Csystem
Make sure that the valves 24 and 25 are closed Connect the hoses to the A/C system which needs a maintenance. Open the hand-wheels on the quick couplers Start the air conditioning system of the vehicle and make sure that the A/C system compressor is running Connect the additives injection system to the connection ref. -
Page 27: Menu Auxiliary Functions
Menu auxiliary functions Press the “Menu” button on standby screen, to select the auxiliary functions of the unit. Flushing Execution of flushing function of A/C system. Please see paragraph 4.2. Bottle pressure Function studied to check the pressure of internal bottle and remove manually the not condensable gases. -
Page 28: Internal Pressure Test
Press “1. Start pressure measurement” to start to measure the pressure. The unit automatically will measure the pressure directly from the bottle. Just the measure is finished, the unit check if it is necessary to discharge the not condensable gases, the display will inform the operator; in the same time, the unit will emit a “bip”... -
Page 29: Hose Length Setting And Pre-Charge
Press the Start button to start the function. If the unit reveals a abnormal decrease of pressure, it informs the operator on the display. IMPORTANT! Every 20 days the unit ask to the user to perform the self-test of the internal circuit. -
Page 30: Service Procedure
Service procedure Possibility to select the language of the display and of the printer report (only Choice of language in X-CROSS/P version) Function which reset all the electronic scales of the unit to zero (protected by Scale reset password) Modification of working parameters (only for qualified personnel, protected by Change parameters password) Recovery of working parameter to default (only for qualified personnel,... -
Page 31: Hour Meter / Maintenance
It allows you to set the information of the MQTT server. Available only if MQTT installed as an option. (protected by password) 6.1. ETER AINTENANCE In this screen, it is possible to check all the hour meter of the unit, but also to start manually the operation of maintenance as filter drier substitution and vacuum pump oil substitution. -
Page 32: Replacing The Filter Drier
The substitution of the vacuum pump oil is very important. The oil also needs to be changed whenever it becomes cloudy. Contaminated oil reduces vacuum pump performances and irreversibly damages its mechanical components. All draining and refilling operations must be performed when the pump is turned off To avoid reduction of the pump efficiency and to maintain its performances, use only K1L oil for maintenance. - Page 33 The unit is equipped with an automatic system of calculation, which allows to understand the saturation of the capacity of the filter, in function of the quantity of recovered refrigerant. Please follow the indication showed on the display. During the substitution it is necessary introduce the serial number of the new filter; if the user does not introduce the serial number, it is not possible go on with the procedure.
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Page 34: Troubleshooting
Troubleshooting If there is a problem in the unit, this will be displayed with an alarm message. Error code Type of error Solution Make sure there is no closed cylinder Maximum cylinder pressure valve. Probable presence of non- reached condensable gas in the cylinder Check that the system has no leakage No refrigerant in the A / C system The cylinder has reached its... -
Page 35: Accessories And Spare Parts
Accessories and spare parts Code Description 14015013 XH412 filter drier 14015042 XH412-A 1/4"M-M filter drier with alumina (optional) 12002003 K1 L mineral oil for vacuum pump, bottle of 1.000cc 12002006 Ester oil for compressor 14020014001 G19020 kit of gaskets for hoses with ¼ sae - 10 pcs 14020109001 OR-ZM/K kit of gaskets for hoses with M12x1.5mm connections - 10pcs Dimensions and weights... -
Page 36: Declaration Of Conformity
• 2006/42/CEE Machines directive • 2014/30/UE (Directive on electromagnetic compatibility) • 2014/35/UE Directive on low voltage • IEC 34-11 (EN 60034) General standards on single phase electric, rotary machines Technical booklet drawn up by WIGAM SPA Castel San Niccolò Gastone Vangelisti 04/05/2023 (President) - Page 37 Loc.Spedale 10/b 52018 Castel San Niccolò (AR) ITALY Tel. ++39-0575-5011 Fax. ++39-0575-501200 www.wigam.com info@wigam.com Wigam Ibérica Instruments, S.L. C/Sequia de Benager nº19 P.I.Alqueria de Moret 46210 Picanya (VALENCIA) Tel++34 961594931 – www.wigam.es info@wigam.es...
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