Related Manuals for Wigam COOLIUS C40
Summary of Contents for Wigam COOLIUS C40
- Page 1 COOLIUS C40 Fully automatic maintenance unit for large- volume R744 air conditioning systems Doc.Nr.: 2273 / Rev.01.00 Operating instructions...
- Page 2 Please read and comply with these operating instructions prior to initial operation of your device. Keep these operating instructions for later use or for a subsequent owner. It is recommended that the initial commissioning be carried out by an authorised service technician.
-
Page 3: Table Of Contents
COOLIUS C40 - Fully automatic maintenance unit for large-volume R744 air conditioning systems Operating instructions CONTENTS 1. Diagrams and drawings ......................... 7 2. Introducing the COOLIUS C40 ....................10 2.1 SCOPE OF DELIVERY & ACCESSORIES ......................10 2.2 TECHNICAL SPECIFICATIONS ..........................11 2.3 UNIT'S COMPONENTS ............................11... - Page 4 COOLIUS C40 Safety instructions for working on the COOLIUS C40 DANGER Risk of accident! There is an increased accident risk due to the high pressures in R744 air-conditioning units. Please observe the safety precautions • Before commissioning the device, check that the connections to the A/C System are correct.
- Page 5 General safety instructions • Danger of electric shock: Connect or disconnect the bottle heater only when the COOLIUS C40 is switched off. • Possible electrical discharge: When changing the gas bottle, touching the uninstalled gas bottle with the connected heating strip and the air conditioner with unprotected hands can cause an unpleasant but harmless electric discharge.
- Page 6 What to do in the event of danger • Fire may cause cylinders to burst/explode. All extinguishing agents may be used. • Escaping gas: Close the valve if possible. • Prevent access to cellars and deeper areas where gas accumulation could be dangerous (risk of suffocation). •...
-
Page 7: Diagrams And Drawings
Diagrams and drawings Layout drawing 78 46 77 80 31 82 2 22 25 21 24 26 27 76 78 68 13 66 10 19 3 14 41 14... - Page 8 Hydraulic diagram Electric diagram...
- Page 9 Fully automatic maintenance unit for large-volume R744 air conditioning systems Solenoid valve - Refrigerant drain line Oil drain-Scale - 5 kg Solenoid valve - UV Charge LOW Low-pressure quick coupler Solenoid valve - vacuum line HIGH High-pressure quick coupler Vacuum pump Oil container Pin to limit shocks to the refrigerant bottle UV container...
-
Page 10: Introducing The Coolius C40
Introducing the COOLIUS C40 The COOLIUS C40 allows you to quickly and efficiently drain refrigerant from an A/C system, evacuate the system, check for leaks, inject additives and lubricants, top up with refrigerant and determine working pressures. Thanks to the wide 7” screen, the unit is very versatile and is able to help the operator with information useful to perform the various operations. -
Page 11: Technical Specifications
2.2 TECHNICAL SPECIFICATIONS Model: COOLIUS C40 Dimensions 920 x 590 x 1190 mm Net weight 85 kg Refrigerant R744 Compatibility bottle size max. 40 l with double tap Maximum discharging rate ~300 g/min Power supply 230 V / 50 Hz... -
Page 12: Control Module / Display
2.4 CONTROL MODULE / DISPLAY The unit has a wide 7” colour touch screen. The display shows the following information: • Quantity of refrigerant in the cylinder (A) • Pressure of the refrigerant in the cylinder (A) • New oil quantity (g/oz) inside the bottle (it could be set for thermic (combustion engine), hybrid or electric car) (B) •... -
Page 13: Preparing Unit Coolius C40 For Use
The user must check that the vacuum pump oil level covers half of the sight glass. (see drawing below). 3.2 TURNING ON THE COOLIUS C40 FOR THE FIRST TIME WARNING! Carry out the first start-up without installing the R744 cylinder on the scales, otherwise the zero adjustment cannot be carried out correctly. -
Page 14: Use Of Low And High Automatic Valves
3.3 USE OF LOW AND HIGH AUTOMATIC VALVES The unit is equipped with fully automatic LOW and HIGH connection valves. After the operator has made the connection of the equipment to the A / C system, it automatically establishes the type of connection. -
Page 15: Setting The Cylinder/Cylinder Data
3.4 SETTING THE CYLINDER/CYLINDER DATA The unit is delivered without a refrigerant bottle. When installing the R744 cylinder, it is therefore necessary to follow the procedure below and then set the data for the type of cylinder used. WARNING! When removing and installing the cylinder, the surface of the cylinder or heating element may be very hot. Wear personal protective equipment for your hands and take extreme care not to come into contact with the hot surfaces. - Page 16 13. It is possible to choose between 2 different types of refrigerant bottles: A. Bottle with a single connection (gaseous) B. Bottle with 2 connections (liquid and gaseous) If available, it is recommended to use an R744 bottle with double connections; with this type of bottle, the device can perform the filling process faster.
-
Page 17: Using The Coolius C40 (Primary Functions)
Using the COOLIUS C40 (Primary functions) The standby screen informs the operator of low refrigerant, oil or UV additive levels. WARNING! Before draining, ensure that the drain hose (ref. 67) is placed outdoors and outside the work area. Discharge 4.1 REFRIGERANT DISCHARGE 1. - Page 18 12. At the end of discharge process, automatically the discharge test will start, if the user has selected it. During the test, the unit will check if the system has a rise of pressure, in order to restart the discharge process to optimize the quantity.
-
Page 19: Vacuum + Vacuum Test
Vacuum 4.2 VACUUM + VACUUM TEST 1. Press the Vacuum button. 2 Messages Exhausted oil Automatic discharge Vacuum Charge 2. Set the vacuum time by clicking on the relative edit icon. Set the vacuum time by clicking on the relative edit icon. For an efficient maintenance of the A/C system, a vacuum time of at least 30 minutes is recommended. - Page 20 Final summary VACUUM CUSTOMER DATA VACUUM TIME TEST TIME VACUUM TEST RESULT OPERATOR DATA FINAL VACUUM TOTAL TIME 10. You can now print a report of the completed service using the printer or copy the service data to a USB stick. 11.
-
Page 21: Oil - Uv - Refrigerant Charge
4.3 OIL – UV – REFRIGERANT CHARGE The COOLIUS C40 is designed for thermal (combustion engine), hybrid and electric vehicles. To ensure absolute safety, the unit automatically rinses the internal circuit each time you switch from one type of vehicle to another to prevent conta- mination/cross-contamination of the oils. - Page 22 17. Press the HOME button to return to the main menu. 4.3.2 FLUSHING THE INTERNAL CIRCUIT WHEN CHANGING THE OIL TYPE The COOLIUS C40 is suitable for three different types of vehicles. In most cases, the appropriate oil type will be selected.:...
- Page 23 CHANGE OF OIL TYPE It is necessary to change the type of oil to be injected. Introduce inside the dispenser the type of correct oil. Make sure it is not connected any car. Make sure the valves LOW and HIGH are open.
-
Page 24: Automatic Cycle
If the unit informs the operator about the automatic flushing of the internal circuit, this must be done before connecting the Coolius C40 to the vehicle. 9. The operator can also select all the information, directly form the Car’s database. Reading this information about the selected car, the unit will directly set the correct quantity of refrigerant to charge in the A/C system. - Page 25 resume screen, with all the information of the cycle until the stop 14. It then automatically performs an additional pressure test of the A/C system with refrigerant (if selected). A known amount of refrigerant is injected into the system and the unit checks that there is no pressure drop. IMPORTANT! The refrigerant pressure test is an additional test that the unit performs after the operator has already eliminated the presence of leaks by using the previous functions of nitrogen and/or forming gas testing...
-
Page 26: Using The Coolius C40 (Auxillary Functions)
USING THE COOLIUS C40 (Auxillary functions) 5.1 PRESSURE TEST WITH NITROGEN OR FORMING GAS The unit gives the opportunity to the user to perform a pressure test of the A/C system by means of nitrogen or by means of the forming gas mixture (95% N2 – 5% H2). The test is very important to be sure that the system is perfectly tight, before charging refrigerant. -
Page 27: Checking The A/C System Operating Pressures
8. Press the TEST START button, to start the test of the system. a. A time countdown and the value of the pressure read by the unit’s low and high sensors will appear on the dis- play. b. Once the test is over, the unit inform the operator with visual and acoustic signal. Before continuing, it is neces- sary to discharge manually the residual nitrogen from the system. -
Page 28: Menu Auxiliary Functions
Menu auxiliary functions Press the Menu button on standby screen, to select the auxiliary functions of the unit Set cylinder data setting. Setting of cylinder type and cylinder data. Manual test N2 / N2-H2 Execution of manual functions of pressurization with nitrogen and forming gas mixture. -
Page 29: Adjusting The Hose Length And Pre-Filling
6.1 ADJUSTING THE HOSE LENGTH AND PRE-FILLING The default setting of Coolius C40 unit is to work with pre-charge of flexible hoses; during the charging process, the unit does not add any refrigerant to compensate the length of the hoses. -
Page 30: Service Procedure
SERVICE PROCEDURE Choice of language Possibility to select the language of the display and of the printer report Scale reset Function which reset all the electronic scales of the unit to zero (protected by password) Change parameters Modification of working parameters (only for qualified personnel, protected by password) Default parameters Reset parameters to factory settings (for qualified personnel only, password... -
Page 31: Routine Maintenance
ROUTINE MAINTENANCE 8.1 MATERIAL FOR ROUTINE MAINTENANCE Specific vacuum pump oil 8.2 PERIODIC OPERATION 1. Check all swivel connections for tightening every 10 operations. 2. Check the vacuum pump oil level; the oil must be changed at least every 70 hours of operation (the unit inform when it is necessary to do this operation). -
Page 32: Troubleshooting
1. From the Service menu, select Counter / Maintenance. -->Password 5011 2. Click on Change oil. 3. Follow the on-screen instructions. 4. After the oil change: Reset the hour meter by clicking on 1st reset hour meter to zero. TROUBLESHOOTING If there is a problem in the unit, this will be displayed with an alarm message. -
Page 33: Dimensions And Weights
11. Dimensions and weights Net weight without refrigerant bottle 85 kg... -
Page 34: Declaration Of Conformity
Refrigerant gas recovery, recycling and technical file at: * charge Art. W050 140 030 COOLIUS C40 IEC 34-11 (EN 60034) 2006/42/CEE 2014/30/UE 2014/35/UE Loc.Spedale 10/b 52018 Castel San Niccolò... -
Page 35: Contact And Support
Castel San Niccolò (AR) ITALY Tel. ++39-0575-5011 Fax. ++39-0575-501200 info@wigam.com www.wigam.com Nachdruck, auch auszugsweise, nur mit Genehmigung. Wir behalten uns das Recht vor, Produktveränderungen, die aus unserer Sicht einer Qualitätsverbesserung dienen, auch ohne Vorankündigung oder Mitteilung jederzeit durchzuführen. Abbildungen können Beispielabbildungen sein, die im Erscheinungsbild von der gelieferten Ware abweichen können.
Need help?
Do you have a question about the COOLIUS C40 and is the answer not in the manual?
Questions and answers