Alemite 3630 Service Manual

Stationary electronic meter

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Description
Caution
Do not operate these meters with an anti-
freeze and water mixture.
The meter models included in the 3630 series
are designed to measure quantities of a variety of
fluids. These meters dispense motor oils
(SAE 5-50), gear oils (SAE 80-240), and
automatic-transmission fluid.
The meter is totally electronic except for the
metering mechanism. The electronic register
contains a microprocessor board that is powered
by a lithium battery.
The meter can be programmed to register in
either gallons, quarts, pints, or liters and totalizes
in gallons or liters. See Figure 1.
A 5-digit liquid-crystal display shows the
amount of fluid dispensed. For the current amount,
the register unit displays to the second decimal
place. The total amount displays the register unit
as a whole number (a maximum of 99,999 with no
decimal points).
Operation
Fluid enters the inlet port (either end of the
meter) and passes through the metering chamber.
The force of the fluid causes the internal gear
assembly to rotate. Each full rotation of the gear
assembly displaces a given volume of fluid.
One gear in the assembly contains two
magnets; one at each end of the gear. See
Specifications
Min. Operating
Inlet and Outlet
Pressure
Connections
psi
1/2 " NPTF (f)
5
Table 1 Stationary Electronic Meter - Model 3630 Series Specifications
This document contains confidential information that is the property of Alemite Corporation
670708
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Stationary Electronic Meter
Meter
Model
3630
3630-A
3631
3632
Figure 1 Stationary Electronic Meter - Model 3630 Series
Figure 2. These magnets activate a reed switch in the register which
provide a signal to the microprocessor.
Meter Buttons
Depress the Reset button to reset the current display to zero.
Check the total amount of fluid dispensed by depressing the Total
button. Refer to Figure 1 for register units displayed.
Fluid Type Labels
A set of 12 vinyl labels depicting various fluids is included.
Max. Operating
Pressure
Bars
psi
Bars
0.35
1500
103
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
©
Copyright
2004 by Alemite Corporation
Register Units
Current
Totalizer
quart
gallon
0.01 quart
liter
liter
0.01 liter
pint
gallon
0.01 pint
gallon
gallon
0.01 gallon
Min. Operating
Max. Operating
Temperature
Temperature
° F
° C
° F
-10
-23
110
3630
3630-A
3631
3632
Flow Rate
Resolution
Units/Minute
Current
Totalizer
Min.
1 gallon
1 quart
1 liter
1 liter
1 gallon
2 pints
1 gallon
1/4 gallon 8 gallons
Weight
Accuracy
° C
lbs
43
± 0.5 %
2.5
SER 3630
Revision (9-08)
Max.
32 quarts
30 liters
64 pints
kg
1.14

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Summary of Contents for Alemite 3630

  • Page 1 167 Roweland Drive, Johnson City, Tennessee 37601 www.alemite.com © Copyright 2004 by Alemite Corporation SER 3630 This document contains confidential information that is the property of Alemite Corporation 670708 Revision (9-08) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2 Radio Shack part number 23-026 is a 3.6 Volt 1/2 AA lithium battery. Repair Kit Part No. Kit Symbol Description 393307-175 Kit, Gear Repair (Includes both Gears and O-Ring) Figure 2 Electronic Meter - Models 3630 Series- Exploded View Revision (9-08) Alemite Corporation...
  • Page 3: Meter Programming

    Stationary Electronic Meter SER 3630 Meter Programming measure. See Figure 3. NOTE: The number in the display is the NOTE: Refer to Figure 2 for component identifi- scale factor. cation on the following procedures. 3. Press the Reset button on the face of the Register.
  • Page 4: Battery Replacement

    SER 3630 Stationary Electronic Meter EXAMPLE: Exactly 4 quarts were dispensed Battery Replacement into the beaker and the meter registered 4.16 quarts. If the existing scale factor is 1.0040 Replace the Register’s battery once the battery enter a new scale factor of 0.965 indicator appears on the display.
  • Page 5 Stationary Electronic Meter SER 3630 Overhaul CAUTION Avoid touching the flat surfaces of the new NOTE: Refer to Figure 2 for component battery. Skin oils can cause battery deteriora- identification on all overhaul procedures. tion. Clean any suspect battery with alcohol IMPORTANT: Prior to performing any mainte- prior to installation.
  • Page 6: Clean And Inspect

    SER 3630 Stationary Electronic Meter Clean and Inspect 2. Install the additional Gear into the Housing. • Make sure this Gear engages the magnet Gear NOTE: Use a repair kit for replacement parts. perpendicularly. Make sure all the components are included in IMPORTANT: Rotate the Gear assembly the kit before discarding used parts.
  • Page 7: Troubleshooting Chart

    Stationary Electronic Meter SER 3630 Troubleshooting Chart Meter Indications Possible Problems Solution Battery indicator appears on display 1. Weak Battery (2) 1. Replace Battery (2) 2. Dirty contacts 2. Clean Battery (2) and terminals Display blank 1. Dead Battery (2) 1.
  • Page 8 SER 3630 Stationary Electronic Meter Revision (9-08) Alemite Corporation...

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3630-a36313632

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