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ZCS AZZURRO 3000SP Quick Installation Manual

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QUICK INSTALLATION GUIDE
- 3000SP STORAGE SYSTEM
1
Rev. 1.7 – 03/01/2024

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Summary of Contents for ZCS AZZURRO 3000SP

  • Page 1 QUICK INSTALLATION GUIDE - 3000SP STORAGE SYSTEM Rev. 1.7 – 03/01/2024...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. INSTALLATION AND DISTANCES 2.1 WIRING DIAGRAM FOR 3000SP SINGLE-PHASE STORAGE SYSTEM 2.2 WIRING DIAGRAM FOR 3000SP THREE-PHASE STORAGE SYSTEM 3. LIGHTS AND BUTTONS 4. MAIN MENU 5. QUICK INFO ON SYSTEM STATUS 6. OPERATING STATES IN AUTOMATIC MODE 7.

  • Page 3: Installation And Distances

    1. INSTALLATION AND DISTANCES Always wear protective General notice - Always consult the clothing and/or personal Important Safety manual protective equipment Instructions Maximum height from ground permitted: 180 cm 1. INSTALLATION Distances for installing multiple inverters Maximum inclination Correct installation in permitted: 15°...

  • Page 4: Wiring Diagram For 3000Sp Single-Phase Storage System

    2.1 WIRING DIAGRAM FOR 3000SP SINGLE-PHASE STORAGE SYSTEM Photovoltaic Photovoltaic inverter panels Import/Export Production meter meter CT pv sensor CT a sensor 3000SP Utilities Critical Loads Monitoring Batteries The wiring diagram for the 3000SP single-phase storage system is shown above. For instructions on this installation mode, refer to all pages of this guide, except pages 16 to 22 (inclusive).

  • Page 5: Lights And Buttons

    3. LIGHTS AND BUTTONS Charge Operating status Green charging light Green charging light Red alarm light Menu/back System status Discharge Steady PV production Discharging control Intermittent Down 10. Grid power Charge Steady Enter/Forward 11. Home consumption Charging control Intermittent Discharge status 12.

  • Page 6: Quick Info On System Status

    5. QUICK INFO ON SYSTEM STATUS Press the “↓” key once from the 0.30kW IMPORT main menu to access the instantaneous information on how 0.00kW IMPORT to operate the 3000SP. Press the “↓” key a second time to 0.00kW IMPORT display the power flows on the CTs.

  • Page 7: Battery Connection

    3.1 Battery connection If the storage system has to be switched off, make sure to disconnect the AC voltage first by opening the dedicated switch. NEVER turn off the batteries while the storage system is connected to the AC mains. Do not extend the DC cables, and only used those supplied.

  • Page 8: Single Pylontech Us2000 Battery

    3.1 Battery connection 8.1.1 SINGLE PYLONTECH US2000 BATTERY Maximum DoD programmable 80% Communication cable pinout between Pylontech battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 9: Pylontech Us2000 Batteries In Parallel

    8.1.2 PYLONTECH US2000 BATTERIES IN PARALLEL NOTE: For a parallel connection, use the appropriate cables (power and communication) supplied in the kit. Master Slave 1 Slave n Communication connections between batteries and inverter: Batteries are connected IN PARALLEL to each other. •CAN of Master Battery →...

  • Page 10: Pylontech Us2000 Battery Settings On Inverter

    8.1.3 PYLONTECH US2000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: Pylon; Depth of discharge: 80%. 1.Battery type Pylon-AH US2000 4.Depth of Discharge 6.Save...

  • Page 11: Single Pylontech Us5000 Battery

    3.1 Battery connection 8.2.1 SINGLE PYLONTECH US5000 BATTERY Note: Maximum DoD programmable 80% Communication cable pinout between Pylontech battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 12: Pylontech Us5000 Batteries In Parallel

    3.1 Battery connection 8.2.2 PYLONTECH US5000 BATTERIES IN PARALLEL NOTE: For a parallel connection, use the appropriate cables (power and communication) supplied in the kit. Master Slave 1 Slave n Communication connections between batteries and inverter: Batteries are connected IN PARALLEL to each other. •CAN of Master Battery →...

  • Page 13: Pylontech Us5000 Battery Settings On Inverter

    8.2.3 PYLONTECH US5000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: Pylon; Depth of discharge: 80%. 1.Battery type Pylon-AH US5000 4.Depth of Discharge 6.Save...

  • Page 14: Single Weco 4K4 Battery

    8.3.1 SINGLE WECO 4K4 BATTERY 8.2 PYLONTECH BATTERIES IN PARALLEL DO NOT CHANGE DIP Maximum DoD SWITCH POSITION WITH 3.1 Battery connection THE BATTERY ON!! programmable 90% Communication cable pinout between WeCo battery and Inverter, from left to right Inverter 1 …...

  • Page 15: Weco 4K4 Batteries In Parallel

    8.3.2 WECO 4K4 BATTERIES IN PARALLEL 3.1 Battery connection 8.2 PYLONTECH BATTERIES IN PARALLEL In case of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the BMS-CAN port of the MASTER battery, after having defined the correct positioning of the DIP Switches (see following pages).
  • Page 16 Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 Connecting 5 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 SLAVE 4...

  • Page 17: Weco 4K4 Battery Settings On Inverter

    8.3.3 WECO 4K4 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 18: Single 4K4Pro Weco Battery

    8.4.1 SINGLE 4K4PRO WECO BATTERY Communication cable pinout between WeCo Note: Maximum DoD programmable 90% battery and Inverter, from left to right Note: The communication cables are in the kit that is Inverter contained in the WeCo battery box PIN 1: White – Orange wire Note: Turn off the batteries each time the position PIN 2: Orange wire PIN 3: White –...
  • Page 19 Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 Connecting 5 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 SLAVE 4...

  • Page 20: Weco 4K4Pro Battery Settings On Inverter

    8.4.3 WECO 4K4PRO BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 21: Single Weco 4K4-Lt Battery

    8.5.1 SINGLE WECO 4K4-LT BATTERY 8.2 PYLONTECH BATTERIES IN PARALLEL DO NOT CHANGE DIP Maximum DoD SWITCH POSITION WITH 3.1 Battery connection THE BATTERY ON!! programmable 90% Communication cable pinout between WeCo battery and Inverter, from left to right Inverter 1 …...

  • Page 22: Weco 4K4-Lt Batteries In Parallel

    8.5.2 WECO 4K4-LT BATTERIES IN PARALLEL 3.1 Battery connection 8.2 PYLONTECH BATTERIES IN PARALLEL In the event of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the CAN-A port of the MASTER battery, after having defined the correct positioning of the DIP Switches (see following pages).
  • Page 23 Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 Connecting 5 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 SLAVE 4...

  • Page 24: Weco 4K4-Lt Battery Start-Up

    8.5.3 WECO 4K4-LT BATTERY START-UP In order to carry out the correct start-up procedure: 1. The batteries must all be switched off (side switch to 0); 2. Inverter DC rotary switch set to OFF; 3. Set all batteries, via the side switch, to 1 without switching them on (do not press the round metal button);...

  • Page 25: Weco 4K4-Ltbattery Settings On Inverter

    8.5.4 WECO 4K4-LT BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 26: Mixed Connection Between Weco, Weco 4K4Pro And Weco 4K4-Lt Batteries

    8.6 MIXED CONNECTION BETWEEN WECO, WECO 4K4PRO and WECO 4K4-LT BATTERIES For a new system, we do not recommend installing a mixed solution with WeCo 4k4PRO and WeCo 4k4- LT batteries. When using WeCo 4k4PRO and WeCo 4k4-LT batteries, the WeCo 4k4-LT batteries must be installed first and then the 4k4PRO batteries as shown in the figure.

  • Page 27: Single 5K3 Weco Battery

    8.7.1 SINGLE 5K3 WECO BATTERY Communication cable pinout between WeCo Note: Maximum DoD programmable 90% battery and Inverter, from left to right Note: The communication and power cables must Inverter be ordered separately PIN 1: White – Orange wire Note: Turn off the batteries each time the PIN 2: Orange wire position of the DIP switches is changed.
  • Page 28 CORRECT CONNECTION INCORRECT CONNECTION Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries SLAVE 3 SLAVE 2 SLAVE 1 MASTER Connecting 5 batteries SLAVE 4 SLAVE 3 SLAVE 2 SLAVE 1 MASTER...

  • Page 29: Weco 5K3Battery Settings On Inverter

    8.7.3 WECO 5K3 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 30: Single 5K3Xp Weco Battery

    8.7 SINGLE 5k3 WECO BATTERY 8.8.1 SINGLE 5K3XP WECO BATTERY Communication cable pinout between WeCo Note: Maximum DoD programmable 90% battery and Inverter, from left to right Note: The communication and power cables Inverter must be ordered separately PIN 1: White – Orange wire PIN 2: Orange wire Note: Turn off the batteries each time of PIN 3: White –...
  • Page 31 CORRECT CONNECTION INCORRECT CONNECTION Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries SLAVE 3 SLAVE 2 SLAVE 1 MASTER Connecting 5 batteries SLAVE 4 SLAVE 3 SLAVE 2 SLAVE 1 MASTER...

  • Page 32: Weco 5K3Xpbattery Settings On Inverter

    8.8.3 WECO 5K3XP BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 33: 5K3Xp Batteries And 5K3 Batteries In Parallel

    8.9 5K3XP BATTERIES AND 5K3 BATTERIES IN PARALLEL IN EVERY LV INSTALLATION ALWAYS REMEMBER THAT THE LAST BATTERY MUST HAVE SWITCH 6 ON TO ENABLE THE 120 OHM RESISTANCE In case of 5K3XP and 5K3 in parallel: ✓ Always provide as master the 5K3XP battery (if they are more than one set them as first Slaves); ✓...

  • Page 34: Single Azzurro 5000 Battery

    8.10.1 SINGLE AZZURRO 5000 BATTERY Note: Maximum DoD programmable 90% Communication cable pinout between the Azzurro battery Note: The communication cable is located inside the kit and Inverter inverter. From left to right in the inverter box. PIN 1: White – Orange Inverter In case of multiple batteries connected in parallel or when PIN 2: Orange...

  • Page 35: Azzurro 5000 Battery Settings On Inverter

    8.10.3 AZZURRO 5000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: Azzurro; Depth of discharge: 80%. 1.Battery type AZZURRO 4.Depth of Discharge 6.Save...

  • Page 36: Single Azzurro Zsx 5000 Pro Battery

    3.1 Battery connection 8.11.1 SINGLE AZZURRO ZSX 5000 PRO BATTERY Maximum DoD programmable 90% Communication cable pinout between Azzurro battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 37: Azzurro Zsx 5000 Pro Batteries In Parallel

    8.11.2 AZZURRO ZSX 5000 PRO BATTERIES IN PARALLEL NOTE: Both AZZURRO 5000 and AZZURRO 5000 PRO batteries can be connected to the same inverter. AZZURRO 5000 batteries and AZZURRO 5000 PRO batteries CANNOT be connected to AZZURRO ZSX 5120 batteries. In case of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the CAN-A port of the MASTER battery.

  • Page 38: Azzurro Zsx 5000 Battery Settings On Inverter

    8.11.3 AZZURRO ZSX 5000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 39: Single Azzurro Zsx 5120 Battery

    3.1 Battery connection 8.12.1 SINGLE AZZURRO ZSX 5120 BATTERY Maximum DoD programmable 90% Communication cable pinout between Azzurro battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 40: Azzurro Zsx 5120 Batteries In Parallel

    8.12.2 AZZURRO ZSX 5120 BATTERIES IN PARALLEL NOTE: Both AZZURRO 5000 and AZZURRO 5000 PRO batteries can be connected to the same inverter. AZZURRO 5000 batteries and AZZURRO 5000 PRO batteries CANNOT be connected to AZZURRO ZSX 5120 batteries. In case of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the CAN-A port of the MASTER battery.

  • Page 41: Weco 5K3Xpbattery Settings On Inverter

    8.12.3 WECO 5K3XP BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → Settings Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 42: Current Sensor Connection

    INSTALLATION OF SINGLE-PHASE SYSTEM 9. CURRENT SENSOR CONNECTION For the extension cable it is recommended to use an 8-pole category 6 STP cable, or a 2x0.5 mm² shielded bipolar alarm cable, in the first case 4 conductors will be connected on one pole of the sensor and the other 4 will be connected on the other pole.
  • Page 43 INSTALLATION OF SINGLE-PHASE SYSTEM PV Inverter CTpv 3000SP Meter Panels NO!!!! Utilities Do not read the Batteries consumption but the exchanges with the grid!!! Current sensor PV Inverter CTpv Meter 3000SP Panels Utilities Batteries Current sensor The sensor must include all phase cables entering or leaving the meter...

  • Page 44: Connecting The Ac -Grid Power Cables

    INSTALLATION OF SINGLE-PHASE SYSTEM 10. CONNECTING THE AC - GRID POWER CABLES 1) Unscrew the 4 screws (A) of the cover. 2) Remove the cover (B), loosen the cable gland (C), and then remove the stopper (G). 3) Pass the AC cable through the cable gland (C), and connect the phase, neutral and ground cables to the GRID terminal block.

  • Page 45: Initial Set Up Procedure Of 3000Sp System -Freezing Of Current Sensors

    INSTALLATION OF SINGLE-PHASE SYSTEM 3000SP System GRID Close the AC circuit breaker of the 3000SP system so that it is supplied with AC voltage. The inverter will turn on. 11.2 INITIAL SET UP PROCEDURE OF 3000SP SYSTEM - FREEZING OF CURRENT SENSORS The procedure for freezing the current sensors is available from firmware version 2.00 of the Service Code onwards;...

  • Page 46: Current Sensor Connection

    INSTALLATION OF THREE-PHASE SYSTEM 12. CURRENT SENSOR CONNECTION For the extension cable it is recommended to use an 8-pole category 6 STP cable, or a 2x0.5 mm² shielded bipolar alarm cable, in the first case 4 conductors will be connected on one pole of the sensor and the other 4 will be connected on the other pole.
  • Page 47 INSTALLATION OF THREE-PHASE SYSTEM Photovoltaic panels Photovoltaic inverter CTpv current sensor Meter CTc current sensor CTb current sensor CTa current sensor L1 Line loads L3 Line loads Batteries L2 Line loads Photovoltaic panels Photovoltaic inverter CTpv current sensor CTc current sensor CTb current sensor Meter CTa current sensor...

  • Page 48: Connecting The Ac -Grid Power Cables

    INSTALLATION OF THREE-PHASE SYSTEM 13. CONNECTING THE AC - GRID POWER CABLES 1) Unscrew the 4 screws (A) of the cover. 2) Remove the cover (B), loosen the cable gland (C), and then remove the stopper (G). 3) Pass the AC cable through the cable gland (C), and connect the phase, neutral and ground cables to the GRID terminal block.

  • Page 49: Initial Set Up Procedure Of 3000Sp System -Freezing Of Current Sensors

    INSTALLATION OF THREE-PHASE SYSTEM Turn on the batteries: In case of WeCo batteries, press the POWER button of To turn on Pylontech Press the red SW button of each battery for 1 second, the RUN LED will turn on and a single battery for one batteries: bring the the internal contactor will close automatically.

  • Page 50: Initial Set-Up Procedure Of The 3000Sp -Ctpv Settings And Photovoltaic Start Up

    INSTALLATION OF THREE-PHASE SYSTEM Checks to be carried out: Make sure that the power consumption is greater than 800W on the CTA, CTB and CTC phases by checking the values on the display; also make sure that IMPORT is present on each of the three phases. NOTE: If not, increase the consumption until the required condition is met.

  • Page 51: Checking For Correct Operation

    15. CHECKING FOR CORRECT OPERATION To carry out the check, it is necessary to: 1) Switch off the photovoltaic system. 2) Lower the switch of the circuit breaker, the 3000SP system will remain on but will go into error due to no AC power supply (or in EPS mode, if previously enabled).
  • Page 52 7) Once the countdown is over, the batteries will start to Discharg deliver power according to the availability towards the utility, trying to reset the consumption from the grid. Check that the value of the consumption remains constant as the power supplied by the battery increases during discharge.

  • Page 53: Checking The Set Parameters

    16. CHECKING THE SET PARAMETERS To check whether the parameters set are correct, enter “System Info” on the display menu and check the data, especially those highlighted. System Info (1) Serial number: ➢Serial number of the machine ZE1ES330J28307 Software version: ➢Software version installed V2.00 Hardware version:...

  • Page 54: Initial Settings -Battery Parameters

    17. INITIAL SETTINGS - BATTERY PARAMETERS 1.PYLON (PYLONTECH) 4.3 Initial settings - Battery 1.Settings “Password 0001” 1.Battery parameters 4.GENERAL LITHIUM (WECO) 1. Battery type Depth of discharge 2. Depth of Discharge 3. Save * * After setting the parameters, EPS depth of discharge confirm by moving the cursor to “Save and press 18.

  • Page 55: Eps Mode

    20.1 EPS MODE The EPS (Emergency Power Supply) function allows the machine to supply energy to the utility in the event of a power failure. If the event of no mains power, the storage inverter interrupts its normal operation; if EPS mode is active and correctly wired and configured, part of the loads (indicated as critical or priority loads) connected to the inverter via the LOAD output will be powered by the inverter, drawing energy only from the batteries.

  • Page 56: Operating Mode

    Install the double switch contactor. To prevent the current from being fed into the grid, a 2NC + 2NA double-switch contactor) must be purchased and installed correctly. The contactor must be installed as shown in the diagram below, ensuring that during normal operation of the storage inverter the contacts on the grid side are normally closed, while those on the priority load side are normally open.

  • Page 57: Procedure For Setting From The Display

    In the event of a power blackout, the alternating voltage supplied by the grid will be lost; this condition will activate the internal switches of the storage inverter which, once the set activation time has expired, will supply an alternating voltage of 230V with a frequency of 50 Hz on the LOAD output. By energising the coils of the double switch contactor, this voltage will cause the normally open switches to close, and the normally closed switches to open (to prevent current being fed back into the grid, into the photovoltaic inverter and into the GRID terminal block of the storage system which would attempt to reconnect to the grid by deactivating the EPS function), thus...

  • Page 58: Logic Interface (Drmn)

    22. LOGIC INTERFACE (DRMn) Here below the inverter logic interface connection. PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Green wire PIN 4: Blue wire PIN 5: White – Blue wire PIN 6: Green wire PIN 7: White –...
  • Page 59 Here below the function description of the terminal. Pin name Pin NO. Description Function Realy contact 1 input K1 – Relay 1 output Realy contact 2 input K2 – Relay 2 output Realy contact 3 input K3 – Relay 3 output Realy contact 4 input K4 –...

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