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Summary of Contents for wiwa 410.09
- Page 1 Operating Manual MORTAR PUMP Type: 410.09 ❍ Serial number ⸏ ⸏ ⸏ ⸏ ⸏ ⸏ ⸏ ⸏ Type: 600.12 ❍ Translation of the Original Operation Manual BetonP_BA_en_1302 · jw...
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Page 3: Table Of Contents
Table of Contents Foreword ....................5 Safety ....................6 Explanation of symbols ..............6 Safety notes ..................8 Health risks ..................8 Information signs on the device ............9 Safety features ...................9 2.5.1 Safety valve ..................10 2.5.2 Compressed air shut-off valve ............10 Information on explosion protection ..........11 Notes on warranty ................ - Page 4 Operation ....................20 General notes ...................20 Spraying ...................20 7.2.1 Setting the working pressure ............21 Flushing ....................21 Decommissioning ................22 Interrupting work ................22 Finishing work ..................22 8.2.1 Cleaning the machine ...............22 8.2.2 Filing the machine with solvent ............23 Maintenance/repairs ................23 Recurring inspections ...............24 Maintenance plan ................25 Air maintenance unit .................25 9.3.1...
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Page 5: Foreword
Wilhelm Wagner GmbH & Co. KG. Copyright © 2013 WIWA The copyright in this user manual is retained by WIWA WILHELM WAGNER GmbH & Co. KG Gewerbestraße 1-3 • 35633 Lahnau Tel.: +49 6441 609-0 • Fax.: +49 6441 609-50 • E-mail: info@wiwa.de • Internet: www.wiwa.de This operating manual is solely intended for personnel involved in preparation, operation and servicing. -
Page 6: Safety
2.1 Explanation of symbols Safety information warns you of potential risks of accidents and tell you the measures that are needed to prevent accidents. In WIWA operating manuals, safety information is specially highlighted and marked as follows: DANGER Indicates danger of accidents; if you ignore the safety notes, there is a high... - Page 7 Safety Risk of explosion from explosive atmosphere Risk of explosion from explosive substances Danger of injury due to electric voltage or electrostatic charging Risk of crushing by moving machine parts Risk of burning due to hot surfaces Mandatory safety instructions concern protective gear to be worn in the first instance. They are particularly highlighted and marked as follows: Wear protective clothing Indicates the requirement to wear the prescribed protective clothing to protect against skin injuries caused by spraying material or gases.
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Page 8: Safety Notes
Safety Indicates references to guidelines, work instructions and operating manuals that contain important information which you must observe at all times. 2.2 Safety notes CAUTION Mortar pumps can cause life-threatening injuries if used improperly. Please observe the safety notes below and act accordingly: WARNING Components that do not comply with the maximum permissible operating pressure can burst and cause serious injury. -
Page 9: Information Signs On The Device
Safety CAUTION Depending on the materials being applied solvent vapours may be generated which could cause damage to health and objects. Always ensure sufficient aeration and ventilation at the workplace. ➤ Always observe the processing instructions issued by the material ➤... -
Page 10: Safety Features
When using new safety valves make sure that they have been set to ➤ the maximum permissible air inlet pressure of the WIWA mortar pump (see type plate/machine card) and are lead-sealed. Translation of the Original Operation Manual for Mortar Pumps... -
Page 11: Information On Explosion Protection
Protective equipment should not be dismantled, converted or bypassed. ➤ Use of components which have not been manufactured or delivered by ➤ WIWA renders any warranty null and void. The machine must only be operated within the specified limiting values ➤ and machine parameters. -
Page 12: Accessories And Spare Parts
Safety 2.7.2 Accessories and spare parts If you use original accessories and spare parts from WIWA, their suitability ➤ for use with our machines is guaranteed. It is, however, mandatory to respect the safety regulations of the accessories ➤ and spare parts. You will find these safety regulations in the corresponding operating manuals for the accessories and spare parts. -
Page 13: Emergency Procedures
Safety 2.8.4 Personal Protective Equipment (PPE) Wear protective clothing Always wear the protective clothing prescribed for your work environment (mining, closed rooms, etc.) and follow the recommendations in the safety data sheet issued by the material manufacturer. Use eye protection Wear protective goggles to protect against eye injuries caused by material splatter gases, fumes or dust. -
Page 14: Handling Auxiliary Materials
Safety 2.10 Handling auxiliary materials Follow the safety notes and dosing information of the manufacturer and the generally applicable regulations when handling paints, solvents, oils, greases and other chemical substances. Rests of paints, solvents, oils, greases and other chemical substances must be collected in accordance with statutory provisions concerning recycling and waste disposal. -
Page 15: Machine Description
Machine Description 3.1 Intended use The WIWA range of mortar pumps is suitable for processing epoxy- and water- based high-density solids and mortars with grain sizes of 0-4 mm such as cement mortar, cement-bonded fire protection materials and filled vinyl esters. You can easily flush through and clean WIWA mortar pumps with thinner. -
Page 16: Machine Structure
Machine Description 3.2 Machine structure Type 600.12 Type 410.09 Type 410.09 Detail: 3 Air maintenance unit Spray tube (optional) Item Designation Item Designation Air motor Compressed air shut-off valve Safety valve Oil filler hole Air maintenance unit (see detail) Inspection glass... -
Page 17: Installation And Transportation
Installation and transportation Installation and transportation 4.1 Safety measures at the installation location The access to the safety features must be kept clear. ➤ Always keep the working area, especially all walkways and standing ➤ areas, clean and tidy. Clean up spilled paint or solvents immediately. Always ensure for sufficient aeration and ventilation at the workplace ➤... -
Page 18: Assembly
Assembly Assembly Mount the feed drum onto the cart (Fig. 5.1) and bolt the material feed on the container outflow securely to the pump (Fig. 5.2). Fig. 5.1 Fig. 5.2 Connect the atomizer air hose (e) and the control air pipe (b) to the air maintenance unit (Fig. -
Page 19: Putting Into Operation
Check the stated maximum operating pressures. The specified maximum ➤ operating pressures must always be adhered to for all WIWA parts (pump, safety valve, material hose, spray gun, etc.) The data on these parts must match or be higher than the values stated on the type plate and the machine card. -
Page 20: Operation
If this is not the case, please consult the respective manufacturer about this data. For optimum preparation of the materials, WIWA offers a wide range of ➤ accessories, e.g.: –... -
Page 21: Setting The Working Pressure
Operation WARNING Do not compress the material! Otherwise, the liquid and solid components will separate and this can lead to clogging. Always start and end the material flow by opening and closing the ➤ control air feed. Open the material shut-off valve first and then the control air feed on the spray tube. -
Page 22: Decommissioning
Decommissioning When the initial quantities of severely contaminated cleaning agent have drained, hold the spray tube in the feed drum and allow the cleaning agent to circulate in the machine like this for a few minutes. Briefly close the control air feed to change the spray tube to a container for contaminated material. -
Page 23: Filing The Machine With Solvent
Maintenance/repairs 8.2.2 Filing the machine with solvent If you want to decommission the machine for a relatively long period of time, fill it with solvent after cleaning to protect the machine from drying out. Follow the instructions in Chapter 8.2.1. Fill the feed drum with solvent. -
Page 24: Recurring Inspections
9.1 Recurring inspections In Germany, you must have the machine inspected and serviced regularly by an expert (WIWA Customer Service) in accordance with the accident prevention instructions for "Work with fluid spraying equipment" BGV D15 Chapter 2.36. The machine must be inspected: before initial commissioning, ➤... -
Page 25: Maintenance Plan
Maintenance/repairs 9.2 Maintenance plan For more information, refer to Check setting and oil quantity on fog oiler Chapter “9.3.2 Setting the fog oiler” Check condensation water container for dirt residues Clean the hoses Replace the hoses Further maintenance notes for the individual components can be found in the appendix to the corresponding spare parts list. -
Page 26: Setting The Fog Oiler
Maintenance/repairs 9.3.2 Setting the fog oiler Allow the air motor to run slowly with an air inlet pressure of approx. 4 bar. ➤ In the inspection glass of the fog oiler (item 2), check whether one drop of ➤ lubricant is released into the compressed air after about 10 to 15 double strokes of the air motor. -
Page 27: Malfunctions And Troubleshooting
Malfunctions and troubleshooting 10 Malfunctions and troubleshooting Fault Possible cause Remedy Pump not running 1. Compressed air supply interrupted 1. Check the compressed air supply 2. Material hose is blocked 2. Carefully clean the material hose or replace it. 3. Ball valves blocked 3. -
Page 28: Appendix
Appendix 11 Appendix 11.1 Technical data Type 410.09 600.12 Article No. 0653609 0652595 Two-wheel cart Two-wheel cart Air motor 140/120 200/120 Material pump 410/120 R 600/120 R Feed drum 25 l hopper 25 l hopper with quick fastening with quick fastening... -
Page 29: Operating Materials
Appendix 11.3 Operating materials Pneumatic oil for air maintenance unit 0.5 l Article No. 0632579 Anti-freeze for air maintenance unit Article No. 0631387 Materials required for maintenance and repair work Securing agent (50 ml), Article No. 000015 ❑ ❑ Lubricant (acid-free grease), Article No. 000025 ❑... -
Page 30: Machine Card And Lists Of Spare Parts
Appendix 11.5 Machine card and lists of spare parts This user manual is only valid in conjunction with the attached machine card. The machine card contains all the important and safety relevant data and information about the device. exact designation and manufacturer data ❑... - Page 31 Appendix Translation of the Original Operation Manual for Mortar Pumps BetonP_BA_en_1302 • jw...
- Page 32 Головной офис и производство WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1 - 3 35633 Lahnau, Германия Тел.: +49 (0)6441 609-0 Факс: +49 (0)6441 609-2450 info@wiwa.de www.wiwa.de Дистрибьютор WIWA в России ООО Хоммал 350059, Россия, г. Краснодар, ул. Уральская 134 Тел.: +7(861) 241-44-94...
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