Related Manuals for DINGLI JCPT0507C
Summary of Contents for DINGLI JCPT0507C
- Page 1 Operator’s Manual with Maintenance Information JCPT0507C JCPT0607C From SN JPC0024I00002- Part Number: SM022410111 Original Instructions Version Number: Rev1.0 September 2024 Printing...
- Page 3 OPERATOR’S MANUAL with Maintenance Information Version of the Record Version of the Record Version Number Create Date SM022410111_Rev1.0 ………………………………………………………………………… 2024-09...
- Page 5 Comply with employer, job site and the machine at all times. If you have any governmental rules. questions, please call DINGLI Machinery. Read, understand and follow the instructions in this and other manuals supplied with this machine.
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Page 6: Table Of Contents
Transport and Lifting Instructions Emergency Procedures Storage Maintenance Disposal Schematic Inspection and Repair Log Contact us: EC Declaration of Conformity Zhejiang Dingli Machinery Co., Ltd. No.188 Qihang Road. Deqing Zhejiang P.R. China 313219 Tel: +86-572-8681688 Fax: +86-572-8681690 Web: www.cndingli.com E-mail:market@cndingli.com... -
Page 7: Safety Rules
OPERATOR’S MANUAL with Maintenance Information Safety Rules Hazard Classification Danger DINGLI product decals use symbols, color Failure to obey the instructions and coding and signal words to identify the safety rules in this manual will following: result in death or serious injury. -
Page 8: Intended Use
50kV to 200kV 4.60 outdoors as wind forces may make it unstable. 200kV to 350kV 6.10 Never use in the conditions outside design without approval of Dingli. 350kV to 500kV 7.62 500kV to 750kV 10.67 Safety Sign Maintenance 750kV to 1000kV 13.72... -
Page 9: Tip-Over Hazard
Maximum allowable manual force 200 N Do not raise the platform unless the machine is on a firm, level surface. Never alter the MEWP without Dingli’s written approval. Do not tie the platform to adjacent structures. Do not place loads outside the platform perimeter. -
Page 10: Crushing Hazard
OPERATOR’S MANUAL with Maintenance Information Safety Rules Keep the platform floor clear of debris. Be sure all tires are in good condition. Close the entry gate before operating. Do not use battery that weighs less than the original equipment. The battery is used as Do not operate the machine unless the guard counterweight and are critical to machine rails are properly installed and the entry is... - Page 11 Modification to the intended Do not replace or modify the recharge plug (if equipped) and other electric connectors without written authorization from Dingli. In the event of any special working methods or conditions which are outside those specified Do not replace or modify the recharge plug (if by the “intended use”, you shall obtain the...
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Page 12: Battery Safety
Neutralize battery acid spills with baking soda approved by Dingli. Only accessories and water. approved by Dingli can be used for connection Rinse eyes or skin splashed with acid using of battery blocks. plenty of clean water and consult a doctor Electrocution/ Burn Hazard immediately. - Page 13 OPERATOR’S MANUAL with Maintenance Information Safety Rules original equipment. Batteries are used as Lockout after Each Use counterweight and are critical to machine Select a safe parking location - firm level stability. The battery must weigh 25 kg. surface, clear of obstruction and traffic. Lifting Hazard Lower the platform.
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Page 14: Legend
OPERATOR’S MANUAL with Maintenance Information Legend Legend Platform guard rails Emergency lowering knob Platform control Ground control Manual storage container 10 Rear wheel Platform 11 Ladder Scissor arms 12 Safety arms 6 Lift cylinder 13 Lanyard anchorage point Battery charger 14 Platform entry gate... -
Page 15: Decals
Decal, Instructions-Maximum wheel load 280kg JCPT0607C 09410001 Decal, Danger-Explosion/burn hazard Decal, Warning-Inspected and operation 09410003 properly 09440066 Decal, Caution-Max. manual force 200N 09640375 Decal, Label-JCPT0507C JCPT0507C 09640376 Decal, Label-JCPT0607C JCPT0607C Decal, Notice-Keep the manual with the 09340001 machine 09540001 Decal, Label-CE... - Page 16 OPERATOR’S MANUAL with Maintenance Information Decals Part No. Description Qty. Remark Decal, Danger-It is forbidden to store anything 09410279 in the cabin 09310004 Decal, Instructions-Emergency lower...
- Page 17 OPERATOR’S MANUAL with Maintenance Information Decals...
- Page 18 OPERATOR’S MANUAL with Maintenance Information Decals...
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Page 19: Specifications
It should be used only with Ground clearance 8 cm adequate safety factors. Weight (See Serial Label) Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. - Page 20 It should be used only with Ground clearance 8 cm adequate safety factors. Weight (See Serial Label) Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.
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Page 21: Ground Control Panel
OPERATOR’S MANUAL with Maintenance Information Controls Ground Control Panel LED readout screen Red Emergency Stop button Diagnostic read out and battery charge Push in the red Emergency Stop button to indicator. the off position to stop all functions. Pull out the red Emergency Stop button to the Menu switch on position to operate the machine. -
Page 22: Platform Control Panel
OPERATOR’S MANUAL with Maintenance Information Controls Platform Control Panel Red Emergency Stop button Function enable button Push in the red Emergency Stop button Press and hold the function enable to the off position to stop all functions. button to enable the lift /lower function Pull out the red Emergency Stop button to the on position to operate the machine. -
Page 23: Pre-Operation Inspection
OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Fundamentals Do Not Operate Unless: It is the responsibility of the operator to √ You learn and practice the principles of perform a pre-operation inspection and routine safe machine operation contained in this maintenance. - Page 24 OPERATOR’S MANUAL with Maintenance Information Pre-operation Inspection Pre-operation Inspection Check entire machine for: Be sure that the operator’s manual are complete, legible and in the storage Cracks in welds or structural container located in the platform. components Be sure that all decals are legible and in ...
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Page 25: Workplace Inspection
OPERATOR’S MANUAL with Maintenance Information Workplace Inspection Fundamentals Do Not Operate Unless: The workplace inspection helps the operator √ You learn and practice the principles of determine if the workplace is suitable for safe safe machine operation contained in this machine operation. -
Page 26: Function Tests
OPERATOR’S MANUAL with Maintenance Information Function Tests Fundamentals Do Not Operate Unless: The function tests are designed to discover √ You learn and practice the principles of any malfunctions before the machine is put safe machine operation contained in this into service. - Page 27 OPERATOR’S MANUAL with Maintenance Information Function Tests Select a test area that is firm, level and ⊙ Result: The platform should raise. free of obstruction. 13 Move down and hold the platform up / Be sure the battery is connected. down switch.
- Page 28 OPERATOR’S MANUAL with Maintenance Information Function Tests Test Function Enable and Up/Down Functions 20 Do not press the function enable button, turn up the platform up/down switch. ⊙ Result: The platform should not raise. 21 Do not press the function enable button, turn down the platform up/down switch.
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Page 29: Operating Instructions
OPERATOR’S MANUAL with Maintenance Information Operating Instructions Reliability data, diagnostic coverage [DC], the Do Not Operate Unless: system architecture [Category], common √ You learn and practice the principles of cause failure and, where relevant, safe machine operation contained in this requirements for software are used to assess operator's manual. -
Page 30: Emergency Lowering
OPERATOR’S MANUAL with Maintenance Information Operating Instructions Emergency Stop On entering the platform, ensure that the gate is closed behind you. Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions. Operation from Ground Repair any function that operates when either Be sure the battery pack is connected... -
Page 31: Platform Overload System
OPERATOR’S MANUAL with Maintenance Information Operating Instructions Lower the platform until the safety arm How to Raise the Guardrails rests securely on the link. Keep clear of Follow the fold down instructions but in reverse the safety arm when lowering the platform. order. -
Page 32: To Charge Battery
√ Use proper AC input voltage for charging Do not overfill. as indicated on the machine. √ Use only a Dingli authorized battery and Dry Battery Filling and charger. Charging Instructions... -
Page 33: Transport And Lifting Instructions
OPERATOR’S MANUAL with Maintenance Information Transport and Lifting Instructions Securing to Truck for Transit Observe and Obey: Always chock the machine wheels in √ Common sense and planning must be preparation for transport. applied to control the movement of the Turn the key switch to the off position and machine when lifting it with a crane or remove the key before transporting. -
Page 34: Emergency Procedures
If the platform becomes jammed or snagged in Marking faulty machines. overhead structures or equipment, do not Notify the Dingli warranty department. continue operation of the machine from either the platform or the ground until the operator and all personnel are safely moved to a secure location. -
Page 35: Storage
OPERATOR’S MANUAL with Maintenance Information Storage Observe and Obey: How to store the batteries When storing the machine for a long time √ The storage of the machine shall be as (one month to six months) be sure to turn follows, Incorrect storage may affect the off the main power switch, key switch and performance and service life of the... -
Page 36: Rust Protection
OPERATOR’S MANUAL with Maintenance Information Storage Rust protection Before the machine is stored into the storage. Inspecting the paint before the machine is stored into the storage repaint the machine partly all completely against the damage. For moving parts grease can be applied to prevent rust, such as bearings, joints and sliding rails Before use after a period of... -
Page 37: Maintenance
OPERATOR’S MANUAL with Maintenance Information Maintenance Observe and Obey: Indicates that dealer service will be √ Only routine maintenance items specified in required to perform this procedure. this manual shall be performed by the operator. Pre-delivery Preparation Report √ Scheduled maintenance inspections shall be completed by qualified service The pre-delivery preparation report contains technicians, according to the... - Page 38 OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Use this form to record the results. Place a check in the appropriate box after each part is The maintenance inspection report contains completed. Follow the instructions in the checklists for each type of scheduled operator’s manual.
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Page 39: Maintenance Inspection Report
OPERATOR’S MANUAL with Maintenance Information Maintenance Maintenance Inspection Report Model Checklist A Serial number A-1 Inspect the manuals and decals Date A-2 Pre-operation inspection Hour meter A-3 Check the Battery Machine owner A-4 Check the ;ydraulic Oil Inspected by (print) Level Inspector signature A-5 Function tests... -
Page 40: Checklist A Procedures
Note: Contact your authorized DINGLI procedure or hazard and could result in unsafe distributor or DINGLI machinery if replacement operating conditions. manuals or decals are needed. Check to make sure that the operator’s manual is present and complete in the storage container on the platform. -
Page 41: Perform Pre-Operation Inspection
OPERATOR’S MANUAL with Maintenance Information Maintenance Perform Pre-operation Inspection Check the Batteries Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection Proper battery condition is essential to good performed by the operator prior to each work machine performance and operational safety. -
Page 42: Perform Function Tests
OPERATOR’S MANUAL with Maintenance Information Maintenance Check the Hydraulic Oil Level Perform Function Tests Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before Maintaining the hydraulic oil at the proper level the machine is put into service. - Page 43 OPERATOR’S MANUAL with Maintenance Information Maintenance Check Lanyard anchorage point Perform 30 Day Service The lanyard anchorage point is the key component of the high-altitude operation safety system, which is directly related to the The 30 day maintenance procedure is a one personal safety of the operator.
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Page 44: Checklist B Procedures
OPERATOR’S MANUAL with Maintenance Information Maintenance Checklist B Procedures Inspect the Battery Put on protective clothing and eye wear. DINGLI requires that this procedure be performed every 250 hours or quarterly, Models without maintenance-free or sealed whichever comes first. battery:... - Page 45 Note: For best results, use an extension of adequate size with a length no longer than 15m. Note: If you have any further questions regarding the battery charger operation, please contact the DINGLI Service Department. battery b 100A fuse quick disconnect...
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Page 46: Inspect The Electrical Wiring
OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Electrical Wiring DINGLI requires that this procedure be Crushing hazard. Keep hands performed every 250 hours or quarterly, clear of the safety arm when lowering the whichever comes first. platform. Maintaining electrical wiring in good condition... - Page 47 OPERATOR’S MANUAL with Maintenance Information Maintenance Inspect the Wheels Test the Emergency Stop DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be performed every 250 hours or quarterly, A properly functioning Emergency Stop is whichever comes first.
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Page 48: Test The Key Switch
OPERATOR’S MANUAL with Maintenance Information Maintenance Test the Key Switch Perform Hydraulic Oil Analysis DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first. DINGLI requires that this procedure be performed every 250 hours or quarterly, Proper key switch action and response is whichever comes first. -
Page 49: Venting System
Inspect the Hydraulic Tank Cap Check the Module Tray slider Venting System Components DINGLI requires that this procedure be DINGLI requires that this procedure be performed quarterly or every 250 hours, performed every 250 hours or quarterly, whichever comes first. Perform this procedure whichever comes first. -
Page 50: Checklist C Procedures
Test the Platform Overload System (if equipped) Turn the key switch to platform control. DINGLI requires that this procedure be Pull out the platform and ground red performed every 500 hours or six months, Emergency Stop button to the on position. - Page 51 ⊙ Result: All ground control functions should not operate. Lift the test weight off the platform floor DINGLI requires that this procedure be using a suitable lifting device. performed every 500 hours or semi-annually, whichever comes first. Result: The overload alarm at the platform controls should not sound, indicating a The hydraulic tank is a vented-type tank.
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Page 52: Checklist D Procedures
Checklist D Procedures Check the Scissor Arm Wear Pads Measure the distance between the number DINGLI requires that this procedure be one arm cross tube and the chassis deck performed every 1000 hours or annually, at the right side of the rear wheel end of whichever comes first. -
Page 53: Checklist E Procedure
Checklist E Procedure Test or Replace the Hydraulic Oil Remove the oil drain plug at bottom. DINGLI requires that this procedure be performed every 2000 hours or every two Drain all of the oil into a suitable container. years, whichever comes first. -
Page 54: Troubleshooting
OPERATOR’S MANUAL with Maintenance Information Maintenance Trouble shooting Problem Cause Repair 1. Check the wiring referring 1. Faulty wiring. to the electrical schematic. Platform does not raise (motor 2. Battery is disconnected. 2. Reconnect the battery. not running) 3. Battery charge is 3. -
Page 55: Disposal
OPERATOR’S MANUAL with Maintenance Information Disposal Disposal When the MEWP is damaged, contact Dingli for further evaluation. If it cannot be repaired for safe use, the MEWP must be disposed. Always follow your local law or regulations to dispose the MEWP. -
Page 56: Schematic
OPERATOR’S MANUAL with Maintenance Information Schematic Hydraulic Schematic Flat overload Option （ ） Lift cylinder Sensor SOV1 RPCV1 RV1=170bar(JCPT0607C) RV1=130Bar(JCPT0507C) Pump Motor Tank... - Page 57 OPERATOR’S MANUAL with Maintenance Information Schematic Electrical Schematic...
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Page 58: Inspection And Repair Log
OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log The maintenance checks carried out on the machine must be recorded in a document called the Inspection Register. Replacements of the components of the hydraulic system, electrical system, mechanisms or structural elements, safety devices as well as faults of a certain entity and relative repairs must also be recorded in the Inspection Register. -
Page 59: Ec Declaration Of Conformity
OPERATOR’S MANUAL with Maintenance Information EC Declaration of Conformity... - Page 60 Zhejiang Dingli Machinery Co., Ltd. No.188 Qihang Road. Deqing Zhejiang P.R. China 313219 Tel: +86-572-8681688 Fax: +86-572-8681690 Web: www.cndingli.com E-mail:market@cndingli.com...
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