1. Manuals
  2. Brands
  3. DINGLI Manuals
  4. Boom Lifts
  5. BT30ERT
  6. Operation & maintenance manual

DINGLI BT30ERT Operation & Maintenance Manual

Self-propelled telescopic boom lifts
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Part Number:SM0320113
Rev2.0, First Edition, May 2020 Printing

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BT30ERT and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for DINGLI BT30ERT

Summary of Contents for DINGLI BT30ERT

  • Page 1 Part Number:SM0320113 Rev2.0, First Edition, May 2020 Printing...

  • Page 3: Table Of Contents

    This Manual is an integral part of Legend ............. 11 the machine and must always be kept safe in Specification ..........13 the machine. In case of doubt, contact DINGLI at the address shown below. Controls ............ 23 Placards and Decals ........ 31 Pre-operative Inspections ......

  • Page 5: Marking

    Marking Marking The identification tag bearing the manufacturing number and CE marking shown here is affixed on the RH side of the chassis and shows the machine data.

  • Page 6: Introduction

    Maintenance of the safety stickers Thanks for having chosen a DINGLI machine. The main priority of DINGLI is the user's safety; Replace all missing or damaged safety a joint effort is however required to achieve stickers. Always bear the safety of operators in this.
  • Page 7 Introduction DANGER √ Read, understand and observe the national regulatory standard in force. Failure to observe the instructions √ The machine must be used only by and safety standards contained in qualified personnel, familiar with the this Manual can cause severe injuries necessary safety standards.

  • Page 8: Personnel Safety

    Personnel safety Protection of personnel from falls Personal protective equipment (PPE) for protection from falling from heights must be used with this machine. The workers in the platform must wear a safety belt or harness in compliance with the national regulations in force.

  • Page 9: Electrocution Hazards

    Maximum platform capacity Observe the local and national Maximum Maximum Model platform number of regulatory capacity occupants standards in force BT30ERT 454/300kg concerning the distance required BT28ERT 454kg from electricity BT26SERT 454kg lines. At least the safety distance BT26ERT 454kg...
  • Page 10 Work Area Safety before lifting the platform. If the inclination alarm sounds while the platform is lifted, use it with utmost care. The indicator lights up if the machine is not level and the side-shift function in one or both directions is not operative.
  • Page 11 Work Area Safety Do not push the machine or other objects using the machine boom. Do not position or fix weights or loads Do not allow the boom to come in contact with projecting from any adjacent structures. part of the machine. Do not fix the boom or platform to adjacent structures.
  • Page 12 Work Area Safety Danger due to movement on slopes Do not climb down from the platform if it Do not move the machine on a slope that is raised. exceeds the maximum limits established for ascent, descent and lateral movement of the machine.
  • Page 13 Make sure the maintenance checks have been carried out as specified in this Manual and in Danger of personal injuries the DINGLI Maintenance Manual concerned. Always use the machine in a well-ventilated Make sure all the stickers are present and area to prevent the risk of poisoning by carbon legible.

  • Page 14: Danger Of Burns

    Work Area Safety Do not use the machine in the presence of an explosive atmosphere. Do not use the machine if the environmental lighting does not ensure sufficient visibility in carrying out the jobs or movements in safety conditions. Do not use the machine if someone is present in the range of actions of the machine and in the immediate vicinity.

  • Page 15: Legend

    Legend Legend BT30ERT/BT26SERT LH view Top view 1 - Aerial platform 6 - Control panel on the ground 2 - Secondary telescopic boom 7 - Control panel on platform 3 - Primary telescopic boom 8 - Pedal-operated enable switch 4 - Rear wheels axle...
  • Page 16 Legend Legend BT28ERT/BT26ERT/BT24ERT LH view Top view 1 - Aerial platform 6 - Control panel on the ground 2 - Fly boom 7 - Control panel on platform 3 - Primary telescopic boom 8 - Pedal-operated enable switch 4 - Rear wheels axle 9 - Battery compartment 5 - Front wheels axle 10 - Tanks compartment...

  • Page 17: Machine Specification

    Specification Machine Specification model BT30ERT BT28ERT BT26SERT BT26ERT BT24ERT Item Stowed Dimension Overall Length 12.25m 11.66m 10.83m 10.82m 10.25m Overall Width 2.5m Width (transport position) 2.28m Overall Height 2.87m Height (transport position) 2.59m Rated Load Rated Load (unstrict/strict) 300kg/454kg 454kg Max.

  • Page 18: Performance Specification

    Type Foam Filled Tire And Wheel Model 385/45-28 Outer Diameter 1088mm Width 376mm Performance Specification Model BT30ERT BT28ERT BT26SERT BT26ERT BT24ERT Item Driving Speed (Boom Stowed, high range) (km/h) Driving Speed (Boom Raised or Extended) (km/h) Boom Lift Up (s) 55～70...
  • Page 19 Specification Machine Orientation When Doing Speed Tests Lift: Boom Retracted. Telescope Retracted. Lift Up, Record Time, Lift Down, Record Time. The result will be different when the boom is fully extended. Swing: Boom at lifted position. Telescope Retracted. Swing the Turntable to the end stop, Record Time.
  • Page 20 Platform valve pressure setting 220bar Platform control valve Platform swing pressure setting 140bar Jib lifting up pressure setting 220bar (just for BT30ERT/BT26SERT) Jib lifting down pressure setting 160bar Jib extend pressure setting 130bar (just for BT30ERT/BT26SERT) Platform levelling pressure setting...
  • Page 21 Specification Work Scope -3 -2 -1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30,3 m 99' 4" 28,3 m 92' 9" 2800 mm 9' 2" -3 -2 -1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 20,3 m 66' 7"...
  • Page 22 Specification...
  • Page 23 Specification...
  • Page 24 Specification -3 -2 -1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 26.3 m 86' 4" 24.3 m 79' 9" 2800 mm 9' 2" -3 -2 -1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 35 40 19.5 m...
  • Page 25 Specification...

  • Page 26: Controls

    Controls stop button. To activate the machine, pull Control panel on the ground the red emergency stop button to the ON position by turning it clockwise. The control panel on the ground must be usually used to operate the platform for Auxiliary power supply button storage and for operating tests.
  • Page 27 Controls ⚫ movement speed selection indicator depressing setting button and hold on for light: slow/fast; one second. The optional function can be turned on or off without password, after ⚫ controls position indicator light; entering setting interface. The procedures ground/basket. are as follows: The central band shows: ⚫...
  • Page 28 Controls When the battery power is less than Engine start-up button 20%, the system will display low Spare. battery alarm and limit the high speed. Acoustic warning button when ”F606 low battery normal working” function is turn on, the To activate the acoustic signal press the system will no longer limit the yellow button.
  • Page 29 Controls lowering the platform and check the signals highlighted on the diagnostics panel. 13 Secondary telescopic boom lift selector To lift the secondary boom, turn the selector to the LH. To lower the primary boom, turn the selector to the RH. 14 Second telescopic boom extension selector To extend the second boom, turn the...
  • Page 30 Controls Control panel on platform To impart the platform commands, Extended use will affect the battery press the movement enable pedal charge: only use in case of present on the platform. emergency. Levelling the jib Engine start up When the secondary boom exceeds the Spare horizontal levelling limit in positive or Indicator lights panel...
  • Page 31 Controls with the truck axis. Rear axle wheels alignment The green indicator light indicates the alignment of the front axle wheels with the truck axis. Turret/telescopic boom alignment Load indicator on platform The green indicator light indicates the The yellow indicator lights up to alignment of the turret/telescopic indicate that the load in the platform boom with the truck axis.
  • Page 32 Controls ⚫ Crab steering mode axles with parallel steering: The green light indicates selection of Note: The four wheels should be at original steering mode with the axles parallel position before changing the steering for lateral movements. mode. Differential block Primary telescopic boom The yellow light indicates activation of Not used...
  • Page 33 Controls selectors concerned. Note: Just when there is some failure warning except deadly security alarm, and the machine has to be moved or loaded, the switch can be used to do, while the persons in the platform and around the machine are safe. Arbitrary usage of the switch will result in damage and serious injury.

  • Page 34: Placards And Decals

    Placards and Decals Placards and Decals Read and understand all placards and decals. Do not operate any machine on which DANGER, WARNING, CAUTION OR INSTRUCTION PLACARDS OR DECALS ARE MISSING OR ILLEGIBLE. Replace placards and decals if damaged, missing or illegible.
  • Page 35 Placards and Decals...
  • Page 36 Placards and Decals...
  • Page 37 Placards and Decals Parts No. Description Qty. Remark 09630040 Decal, Label-BT30ERT BT30ERT 09630041 Decal, Label-BT28ERT BT28ERT 09630042 Decal, Label-BT26SERT BT26SERT 09630043 Decal, Label-BT24ERT BT24ERT 09630044 Decal, Label-BT26ERT BT26ERT 09320014 Decal, Instructions-Lift point 09310366 Decal, Instructions-Tie down point 09410117 Decal, Symbols-Crushing hazard...
  • Page 38 Placards and Decals Parts No. Description Qty. Remark 09310252 Decal, Instructions-Hydraulic 09330002 Decal, Instructions-Pendular arm BT30ERT 09330003 Decal, Instructions-Horizontal alignment BT26SERT BT28ERT 09330004 Decal, Instructions-Horizontal alignment BT26ERT BT24ERT 09440212 Decal, Warning-Crushing hazard 09340041 Decal, Label-Lanyard anchorage point 09140040 Decal, Platform control panel...

  • Page 39: Pre-Operative Inspections

    Pre-operative Inspections Do Not Operate Unless: Fundamental elements of pre-operative inspection √ Before using the machine, it is necessary to understand and apply the fundamental The operator is responsible for carrying out the principles regarding the working of the pre-operative inspection and routine machine in the safety conditions contained maintenance.
  • Page 40 Pre-operative Inspections  Cracks in the welds or in the Pre-operative inspections structural components.  Make sure the Operator Manual, Manuals  Dents or damage to the machine. on safety and responsibilities are intact,  Rust, oxidation or excessive legible and placed safe inside the container concerned on the platform.

  • Page 41: Workplace Inspection

    Workplace Inspection √ Before using the machine, it is necessary Inspection of the workplace to understand and apply the fundamental Identify and avoid the following hazard principles regarding the working of the situations: machine in the safety conditions contained ⚫ cliffs or ditches in this Operator's Manual.

  • Page 42: Functional Tests

    Functional Tests Fundamental elements of √ Before using the machine, it is necessary to understand and apply the fundamental functional test principles regarding the working of the Functional test makes it possible for the machine in the safety conditions contained operator to make sure the machine is in safety in this Operator's Manual.
  • Page 43 Functional Tests Testing the warning sound Controls on the ground ⚫ Press the yellow button of the warning ⚫ Select a stable, level work area free of sound and check its working. obstacles. Checking the errors ⚫ Position the key-operated switch of the truck panel on the controls on the ground;...
  • Page 44 Functional Tests ⚫ Press the movement enable pedal and act but also electronically by means of software on the joysticks: the functions must be installed on the truck: as soon as the primary operative. telescopic boom moves from the completely lowered, retracted position, the electronic Auxiliary pump test control automatically activates low speed to...
  • Page 45 Functional Tests truck then stop suddenly. ⚫ Slowly move the movement control knob in the direction indicated by the white arrow on the control panel until the machine starts moving, then restore the knob to the central position. ⚫ Result: the machine must move in the direction shown by the white arrow on the truck then stop suddenly.

  • Page 46: Operating Instructions

    Operating Instructions Fundamental elements of √ Before using the machine, it is necessary to understand and apply the fundamental operating instructions operating principles of the machine in the The machine described in this Manual is safety conditions contained in this Operator designed to lift persons, tools and equipment Manual.
  • Page 47 The charging pile must be bought There are two power sockets on the end of Li from DingLi when the rapid charge mode is battery tank, near the front axle. No 1 for rapid chosen. Otherwise, there will be some charge, and No 2 for trickle charge.
  • Page 48 Lowering platform procedure for class A fault Item condition permitted operation jib lifting up and down jib extending and retracting(for BT30ERT/BT26SERT) Jib operation would be valid at jib levelling up and down any location. platform rotation platform levelling up and down...
  • Page 49 No restriction. PVG fault Show corresponding faulty code. Show code 91 when moving. jib retraction limiting fault (only for BT30ERT/BT26SERT) High speed mode cannot be chosen. Restrict main boom extending out, showing chains broken switch code 51 Lower the platform by activating bypass button on ground console or platform console, and then...

  • Page 50: Instructions For Transport

    DingLi provides the following information regarding the handling and transport of the Use all four fixing devices provided on the machine only as recommendation.

  • Page 51: Towing The Vehicle

    Instructions for Transport Towing the vehicle Towing the vehicle using an incorrect procedure can cause serious accidents. Before disengaging the negative brake manually, block the machine to prevent its movement. Follow the instructions given below to tow the machine correctly. Go under the vehicle near the rear axle.
  • Page 52 ID plate affixed on the chassis. Adjust the lifting devices in such a way as to keep the machine level and without causing damage to it. Centre of gravity Model X（mm） Y（mm） BT30ERT 1111 BT28ERT 1102 BT26SERT 1074 BT26ERT 1074...

  • Page 53: Observe And Obey

    Manual of this machine. condition. √ Dispose of the materials in compliance with If they are damaged or illegible, ask your the national regulatory standards in force. dealer for a replacement copy. √ Only use spare parts authorised by DingLi.
  • Page 54 Maintenance D-2 Turret rotation slewing ring gear - MAINTENANCE SCHEDULE check tightening of bolts Read and understand all the warnings and E Every 1000 hours of operation or instructions before starting any maintenance every year operation. E-1 Differentials oil - change Before carrying out any maintenance operation, make sure all the scheduled actions E-2 Wheel reduction gears oil - change...

  • Page 55: Visual Inspection

    Maintenance A-1 Visual inspection A-2 Telescopic boom sliding blocks - check To ensure the maximum useful operating life of the vehicle, proceed with a thorough visual Extend the telescopic boom completely. inspection before every starting up. Check to make sure the boom movement Look around and under the vehicle, is smooth.
  • Page 56 Bolt -checking Check if there is some bolts is slacken or missing and the sensor undamaged. If there is abnormal condition, ask for help from DingLi or your agency. Overload Sensor - checking It is critically important for safety of life and property of operators to make sure the sensor works well.
  • Page 57 Maintenance B-1 Transmission shaft - lubrication of universal joints Cage load parameter shows the current load in the platform. Cage load parameter will show 0kg when Set the vehicle in the parking position. Make the load in the platform is removed sure no one approaches the work area.
  • Page 58 Maintenance B-2 Axles-lubrication of B-3 Hydraulic oil level-check oscillation bushes For correct working of the machine, check to make sure the level of oil in the hydraulic system is sufficient. Incorrect level of oil in the hydraulic system can damage the components. Daily inspections will make it possible to detect changes in the oil level which could indicate the presence of faults in the hydraulic system...
  • Page 59 MULTIS EP2 PLUS 5. Remove excess grease to prevent dirt LAGERMEIST CEPLATTYN build-up and refit the dust guard gaskets. FUCHS ER EP2 KG 10 HMF If the machine is used in the severe environment, refer to DingLi for the grease.
  • Page 60 Maintenance B-6 Wheels - check tightening of B-7 Steering elements - nuts Lubrication It is extremely important to apply and maintain proper mounting torque. Tighten the lug nuts to the proper torque to prevent coming loose. Wheel nuts should be torque after first 50 hours of operation and after each wheel removal.
  • Page 61 Maintenance C-1 Differentials oil - Check C-2 Wheel reduction gears oil - Check Set the vehicle in the parking position. Set the vehicle in the parking position. Turn the reduction gear cap in the Make sure no one approaches the work horizontal position 2.
  • Page 62 Maintenance C-3 Turret rotation slewing ring C-4 Dropbox oil - Check gear - check reduction gear oil level Set the vehicle in the parking position. Retract and lift the telescopic boom Make sure no one approaches the work completely. Rotate the turret for better area.
  • Page 63 Maintenance Wire mesh filter D-1 Hydraulic oil filter - replacement ATTENTION The machines use four filters for hydraulic fluid: one filter placed on the inside of the hydraulic tank has the combined function for oil at the suction as well as return, and the second one is wire mesh filter.
  • Page 64 Maintenance Refit the cap components and tighten it. D-2 Turret rotation slewing ring Clean up any oil that may have spilled gear - check tightening of bolts during the replacement procedure. PLFA filter（Inlet of upper control valve） Check the turret fixing nuts on the slewing ring gear.
  • Page 65 Maintenance E-1 Differentials oil - Change E-2 Wheel reduction gears oil - Change Place a suitable sized container under the Place suitable sized containers under the reduction gear. Turn the reduction gear axle. Remove the three drainage caps of cap in position 1. the differential 3.
  • Page 66 Maintenance stage. If the space between the sliding E-3 Telescopic boom sliding surface of the block 3 and the sliding blocks - Adjusting the play surface of the first boom exceeds 0.5mm, Park the vehicle in a suitable sized area. some pads 2 need to be added.
  • Page 67 Maintenance Start the machine from the ground E-4 Turret rotation slewing ring controls and fully elevate, but do not gear - change reduction gear oil extend, the primary boom and jib. The - check play riser should remain in its stowed position. Place a dial indicator with accuracy of Changing the rotation reduction gear oil 0.01, between the drive chassis and the...
  • Page 68 Maintenance E-5 Overload Sensor - E-6 Differentials oil - Change calibration How much the load weighted by the overload sensor is in the platform will be indicated on the panel on the ground control console. If the load in the platform does not exceed rated load, the vehicle is safe during work.

  • Page 69: Hydraulic Fluid - Change

    Maintenance G-1 Hydraulic fluid - change Go under the vehicle to access the tanks drainage caps. Place a suitable sized container under the drainage cap. Unscrew the cap and drain out the oil. To speed up the operation, also unscrew the filler cap. Install the plug on the drain port.

  • Page 70: Schematic

    Schematic Hydraulic Schematic - BT30ERT BT26SERT...

  • Page 71: Hydraulic Schematic

    Schematic Hydraulic Schematic – BT28ERT BT26ERT BT24ERT...
  • Page 72 Schematic Electrical Schematic...
  • Page 73 Schematic...
  • Page 74 Schematic CBS1 CBS2...

  • Page 75: Inspection Register

    Inspection Register The maintenance checks carried out on the machine must be recorded in a document called the Inspection Register. Replacements of the components of the hydraulic system, electrical system, mechanisms or structural elements, safety devices as well as faults of a certain entity and relative repairs must also be recorded in the Inspection Register.

This manual is also suitable for:

Bt28ertBt26ertBt26sertBt24ert

Table of Contents