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Majestic SB60 Installation Manual

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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
This fireplace uses SL1100 Series Chimney
2" CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.
NOTICE:
DO NOT discard this manual!
Model(s):
WOODBURNING FIREPLACE
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recomends HHT
Factory Trained or NFI certified professionals.
Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23
Installation Manual
Installation and Fireplace Setup
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfire. Overfiring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1

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  • Page 1 Factory Trained or NFI certified professionals. WARNING Fire Risk. For use with solid wood fuel only. Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide). Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 2: Table Of Contents

    D. Secure Offset/Return E. Install Ceiling Firestops F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 3: Attention Installer

    Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4013-302 • Rev B • 3-17-16 Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 4: Product Specific & Important Safety Information

    State of California to cause birth defects or other reproductive harm. For more information go to: www.P65Warn- ings.ca.gov. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 5: Getting Started

    4 ft. Decorative facing (1.22 m) off and trim ground level. Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 6: Design And Installation Considerations

    59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2 51 1/2 perpendicular wall. SB80 1308 1511 2356 1178 1667 Figure 2.2 Fireplace Locations Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 7: Locating Fireplace & Chimney

    • Avoid outside wall in cooler climates Windward Leeward Not recommended in basement due to high negative pressure concerns that effect draft Figure 2.3 Recommended Chimney Locations Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 8: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 9: Framing And Clearances

    (219 mm) 9-5/8 in. 9-1/2 in. 18-1/2 in. 7-5/8 in. 42 in. (194 mm) (244 mm) (241 mm) (1067 mm) (470 mm) Figure 3.1 Appliance Dimensions Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...
  • Page 10 Contour Front Dimensions NOTE: CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATERIALS SB60 SB80 Figure 3.2 Contour Front Dimensions Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 11: Clearances

    I80 - 1 1/2 in. (38 mm) 1219 mm (except at nailing flanges 0 in. where it is 1/2 in. [13 mm]) to floor Figure 3.3 Clearances to Combustible Materials Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 12: Construct The Chase

    Figure 3.4. This will help reduce heat loss from the Figure 3.5 Chase Constructions home around the fireplace. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 13: Unpack The Fireplace (Sb60 Only)

    Remove screens by removing screw from the end of each screen rod. See Figure 3.9. Smoke Shield Front Face Skip Skip Remove these screws. Figure 3.8 Removing Smoke Shield Figure 3.12 Removing Shipping Brackets Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 14: Frame The Fireplace

    * If interior of chase will be drywalled, add the thickness to this measurement. ** Rough opening dimension to be able to get fireplace installed. ► Figure 3.13 Framing the Fireplace Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 15: Secure And Level The Fireplace

    Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 3.15. See Section 7 for hearth extension instructions. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 16: Outside Air Kit

    • Secure flex duct with screws or wire ties. Figure 3.18 Outside Air Installation with Cold Air Trap Figure 3.16 Outside Air Installation Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 17: Chimney And Termination Requirements

    SL406 4-3/4 SL1112 SL412 10-3/4 SL1118 SL418 16-3/4 Figure 4.1 Chimney Requirements SL1136 SL436 34-3/4 SL1148 SL448 46-3/4 1187 SLA10 16-3/4 * Dimensions reflect effective height. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 18: Offsets/Returns

    Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 19: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 20: Chimney Installation

    2 through ceiling or inch clearances. floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 21: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 22: Secure Offset/Return

    • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 23: Install Attic Insulation Shield

    If they have been connected correct- Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) ly, they will not disengage when tested. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 24: Roof Penetration

    WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 25: Termination Cap Requirements

    Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 5.10 Installing a TR11/TR444 Round Termination Cap Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...
  • Page 26 2 in. (51 mm) Chase Top 4-3/4 in. (121 mm) Chase Chimney Pipe Figure 5.14 Installing a DTO/DTS Decorative Termination Cap Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 27: Shrouds

    3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 28: Mailbox Style Shroud

    Shield Height Base Dimension Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 29: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 30: Hearth Extension, Building And Finishing

    14 5/8 in. - 20 3/8 in. • Choose finishing materials carefully. 12 in. (305 mm) 12 in. (305 mm) 20 in. (508 mm) minimum SB60 SB80 Figure 7.3 Hearth Extension Dimensions Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 31: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    110°F in a room with ambient tem- Non-combustible peratures of 70°F. Consult flooring specifications to Finishing Materials ensure compatibility. Figure 7.7 Raised Platform Hearth Extension-Finishing Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 32: Raised Hearth Extension And Raised Fireplace

    Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 33: Fireplace Opening And Hearth Extension Flush With The Floor

    • Choose finishing materials carefully. 1/2 in. Micore or equivalent Noncombustible Material Protective Metal insulation Hearth Strip Figure 7.9 Flush Hearth Extension Side View Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 34: Sidewalls/Surrounds

    [610 mm] inches 44 1/2 SB60 1130 inches 50 1/2 SB80 1067 1283 Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 35: Mantel And Wall Projections

    Measured from top of fireplace opening WARNING: Seal joint with Grid represents non-combustible 1 in. squares sealant to prevent heat from being drawn into the wall cacity Figure 7.12 Mantel Specifications Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 36: Fireplace Setup

    • Hearth & Home Technologies recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 37: Install The Refractory (Sb80 Only)

    • Replace smoke shield. GRATE BRACKET REFRACTORY BRACKET Figure 8.7 Grate Secured in Grate Bracket • Replace left and right screens. Figure 8.4 Attaching Back Refractory Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 38: Reference Materials

    13 in. (330 mm) Termination Cap”) SL11/SL4 Chimney Stabilizer CT-11A-B Adapter-May be used with the following caps CT-Series Storm Collar DT-Series Attic Shield Kit Attic Collar Attic Spacer Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...
  • Page 39 JB577 Chimney Joint Band 28 in. 39-7/8 in. (711 mm) (1013 mm) RF571 Roof Flashing 13 in. (330 mm) CB576 Chimney Joint Band TR-TVK - Top Vent Kit CT-11A-B Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...
  • Page 40 TR11T-B - Round Telescoping Termination Cap DTS134/DTS146 DTO134/DTO146 Decorative Caps ST1175/ST475 - Square Termination Cap DTO134 DTO146 22.7 1168 DTS134 21.18 DTS146 21.18 1168 TCT1175 - Terra Cotta Cap Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

  • Page 41: Optional Components

    HX4 Hearth Extension Catalog # 1/2 in. 12.5 15.5 (13 mm) LDS-BV Majestic, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.majesticproducts.com Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev K • 03/23...

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