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Minebea PR 5220 Series Instrument Manual

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Instrument manual
Transmitter Series PR 5220
Translation of the original instrument manual
9499 050 52201
Edition 10.9.0
02/07/2025
Release 4.60.xx
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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  • Page 1 Instrument manual Transmitter Series PR 5220 Translation of the original instrument manual 9499 050 52201 Edition 10.9.0 02/07/2025 Release 4.60.xx Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.

  • Page 3: Table Of Contents

    General notes ................................13 Overview of the device .............................13 3.3.1 Communication protocols ..........................14 Housing ..................................14 3.4.1 Sticker ................................14 3.4.2 Dimensions ..............................15 Display and operating elements ..........................15 3.5.1 General information ............................15 3.5.2 Overview................................16 3.5.3 Display ................................16 Minebea Intec EN-1...
  • Page 4 Switching on the device............................60 Switching off the device ............................61 Warm-up time ................................61 Finding and connecting the device automatically in the network..............61 Finding and connecting a device with a notebook/PC..................62 Searching the device in the network with "IndicatorBrowser"................62 EN-2 Minebea Intec...
  • Page 5 .................109 7.13.9 xBPI calibration with default weight......................110 7.13.10 xBPI calibration with built-in weight ......................111 7.13.11 xBPI linearization ............................112 7.14 Calibrating digital load cells from Minebea Intec....................113 7.14.1 General information ............................. 113 Minebea Intec EN-3...
  • Page 6 7.16.2 Displaying the status........................... 153 7.16.3 Showing hardware options ........................154 7.16.4 Displaying data of digital load cells from Minebea Intec ..............156 Production ............................159 General notes ................................159 Starting the application ............................159 Configuration via a notebook/PC ........................160 8.3.1...
  • Page 7 SPM ..............................210 13.1 General information ............................... 210 13.2 Elementary data types............................210 13.3 Addressing................................211 13.4 System data................................211 Repairs and maintenance ........................217 14.1 Repairs..................................217 14.2 Maintenance................................217 14.3 Soldering work ................................ 217 14.4 Cleaning ................................... 217 Minebea Intec EN-5...
  • Page 8 Error messages measuring circuit........................219 16.2 Weight error status..............................220 16.3 Error messages for xBPI scales..........................220 16.4 Error messages for digital load cells from Minebea Intec................221 16.5 Error messages during calibration........................222 16.6 Error numbers @ "LAST_ERROR" ........................224 16.6.1 Weighing point error ...........................224...

  • Page 9: Introduction

    WARNING indicates that death or severe, irreversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. CAUTION Warning of personal injury. CAUTION indicates that minor, reversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Minebea Intec EN-7...

  • Page 10: Hotline

    NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Note: User tips, useful information, and notes. Hotline Phone: +49.40.67960.444 Fax: +49.40.67960.474 eMail: help@minebea-intec.com EN-8 Minebea Intec...

  • Page 11: Safety Instructions

    If there are grounds for rejection of the goods, a claim must be filed with the carrier immediately. The Minebea Intec sales or service organization must also be notified. Before operational startup NOTICE Perform visual inspection.

  • Page 12: Supply Voltage Connection

    If there is any reason to assume that safe operation of the device is no longer ensured, shut it down and make sure it cannot be used. Safe operation is no longer ensured if any of the following is true: The device is physically damaged. EN-10 Minebea Intec...

  • Page 13: Important Note

    General information Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.

  • Page 14: Device Description

    3.1.1 General information The transmitter of the PR 5220 series exists in 4 versions. A later extension of the version is not possible. Each type is clearly fixed by the corresponding number. The front overlays are adapted to the corresponding type.

  • Page 15: Pr 5220/01 Profibus Dp

    Calibration using weights according to the mV/V method or using load cell data (smart calibration) Analogue output 0/4 to 20 mA, configurable for gross/net weight Analog value via field bus 3 digital inputs, electrically isolated 3 digital outputs, electrically isolated Minebea Intec EN-13...

  • Page 16: Communication Protocols

    PR 5220/01 ProfiBus DP PR 5220/06 ProfiNet I/O PR 5220/07 EtherNet-IP For the internal LAN: ModBus-TCP Ethernet TCP/IP OPC-UA, refer to the corresponding documentation Housing 3.4.1 Sticker The connection diagram is located on the side of the housing. EN-14 Minebea Intec...

  • Page 17: Dimensions

    Dimensions all dimensions in mm Display and operating elements 3.5.1 General information The transmitter of the PR 5220 series can only be operated by Notebook/PC. VNC viewer (see Chapters 3.5.4.4 and 7.9) or WEB browser (see Chapter 7.10) Minebea Intec...

  • Page 18: Overview

    Above the weight display on the user interface, the currently displayed weight is shown in a bar graph that indicates the percentage of the maximum capacity (Max). 0 is on the left, and 100% on the right. EN-16 Minebea Intec...
  • Page 19 3 Device description Transmitter Series PR 5220 Description Weight type/plus or minus sign/standstill Bar graph Status display Weight value Symbols/mass unit Info line Minebea Intec EN-17...
  • Page 20 Value not permissible in legal metrology (e.g., 10x resolution, deactivated load cell) Range 1 Range 2 Range 3 WP A Weighing point A Maximum capacity (weighing range) Minimum weight t, kg, g, mg, lb, oz These mass units are available. EN-18 Minebea Intec...
  • Page 21 The LED remains lit, even if there is no communication or the physical connection is interrupted. Weight status Standstill ± Null < Null or > FSD** +3.3V ** FSD (full scale deflection) Note: For weight error status, see Chapter 16.2. Minebea Intec EN-19...

  • Page 22: Operating Elements

    Backspace Pressing the delete key deletes indivi- dual characters (within an entry). Cursor to the left Cancel entry/selection (after a confir- mation prompt) without saving the ch- Selection ange. Exit parameters/menu window. Cursor to the right Selection EN-20 Minebea Intec...

  • Page 23: Function Keys/Softkeys

    Press the cursor key within an entry to select the next charac- ter. Within an input, pressing the delete key deletes the character to the left of the cursor. Minebea Intec EN-21...

  • Page 24: Input Field

    The required values | texts are entered via the alphanumeric keys. key is used to check the ☑ box. If the list of parameters is long, a vertical bar graph on the left (black and gray) shows which part of the list is displayed. EN-22 Minebea Intec...

  • Page 25: Overview Of Connections

    An arrow in front of a menu item indicates that there are menu sublevels. Possible settings and an available selection list is indicated by double arrows. The parameter is selected using the key. 3.5.4.4 Operation using VNC User interface, see Chapters 3.5.2, 3.5.3.1 and 3.5.4.1. Overview of connections Minebea Intec EN-23...

  • Page 26: Device Installation

    Connect to supply voltage. Check the installation. Mechanical preparation Have all required parts, technical documents, and tools at hand for control cabinet installation. Other procedure: Install the device. Secure the cable at the place of installation, e.g. using cable ties. EN-24 Minebea Intec...

  • Page 27: Emc-Compliant Installation

    Connect the mounting rail to protective ground. Keep measurement and data cables away from power cables. Description Screen clamp (e.g. Phoenix SK8-D) Screen clamping rail (e.g. Phoenix NLS-CU 3/10) Rail connector (e.g. Phoenix AB-SK 65D) Mounting rail (35 mm) Minebea Intec EN-25...

  • Page 28: Hardware Construction

    The current IT security guidelines must be followed so as to minimize the risks. 4.4.2.1 Ethernet port The Ethernet port contains a powerful TCP/IP interface connection with transfer rates of 10 or 100 Mbit/s. Function tests can be performed via the LEDs (green and yellow) in the RJ-45 socket. EN-26 Minebea Intec...
  • Page 29 Notebook/PC connection Remote operation of the device from a notebook/PC is possible (install VNC software version 3.3.7* on the notebook/PC). For the network address, see Chapter7.7. * Minebea Intec guarantees the functionality only if this version is used. Minebea Intec EN-27...

  • Page 30: Interface

    <8/1> or 7/1 Parity even, <uneven>, none Signals TxA, RxA (R-), TxB, RxB (R+) Potential isolation Cable type Twisted pair, screened (e.g., LifYCY 2×2×0.20) Cable gauge 1.5 mm Cable length max. 1000 m <…> = preset values (factory settings) EN-28 Minebea Intec...
  • Page 31 ON: 2-wire Rx bus termination OFF: not connected ON: (RxA 120 Ω RxB) Tx/Rx bus termination OFF: not connected ON: (TxA 120 Ω TxB) CAL switch see also Chapter 7.1.3.1. OFF: no write protection ON: Write protection active Minebea Intec EN-29...
  • Page 32 One IS platform scale with xBPI or SBI protocol can be connected via the RS-485 interface (2-wire). PR 5220/00 switch settings PR 5220/00 configuration ON: S1, S2, S3 - [Serial ports parameters] - [xBPI port] - [Built-in RS-485] S4 not relevant Note: For further information, see the platform scale operating instructions. EN-30 Minebea Intec...

  • Page 33: Terminal Designation

    4 Device installation Transmitter Series PR 5220 4.4.3.2 Connecting digital load cells from Minebea Intec The device can be ported to Minebea Intec digital load cells via the xBPI port and the RS-485 interface (2-wire). Connections Color code Color Terminal designation...
  • Page 34 Transmitter Series PR 5220 4 Device installation Connection example EN-32 Minebea Intec...

  • Page 35: Analog Outputs

    Output: Function Gross/net weight or via Profibus Output: Range 0/4… to 20 mA, configurable Output: Resolution e.g. 0…20 mA in max. 40,000 counts Output: @ 0 to …20 mA: <0.05% Linearity error @ 4 to …20 mA: <0.025% Minebea Intec EN-33...
  • Page 36 Screened twisted pair (e.g., LifYCY 2x2x0.20) Cable length <150 m screened Analog signal "current output" Analog signal "voltage output" Current is supplied directly via the terminal contacts. The voltage level corresponds to the voltage drop at the external 500 Ω resistor. EN-34 Minebea Intec...

  • Page 37: Digital Inputs

    Passive, external power supply required Input current ≤11 mA @ U = 24 V ≤5 mA @ U = 12 V Signals GND (-) common for all inputs Potential isolation Yes, via optocoupler Cable length Max. 50 m screened Minebea Intec EN-35...

  • Page 38: Digital Outputs

    If the voltage at terminals (in this example: 1-GND) is U = 10 V, input 1 is active (true). 4.4.6 Digital outputs 3 passive opto-decoupled outputs are permanently built into the device. The interface can be configured by software. All outputs have a common GND (-). EN-36 Minebea Intec...
  • Page 39 ① Supply unit U = 24 V 0.5 A * Inductive load for free-wheel diode The relay switches when the output 1 is active (true). To protect the output circuit, relays must be equipped with free-wheel diodes. Minebea Intec EN-37...

  • Page 40: Connection Of Analog Load Cells And Weighing Platforms

    4.4.7.2 4.4.7.3 several load cells in the junction box via connecting cable, see Chapter 4.4.7.4 3.4.1 Note: The colors listed here apply for the Minebea Intec load cell and connection cables of type "PR …" Color code Black Blue Green...
  • Page 41 - Measuring voltage (load cell output) SENSE S+ + Sense + Sense voltage SENSE S- - Sense - Sense voltage LC SUPPLY V+ + Supply/rd + Supply voltage LC SUPPLY V- - Supply/bu - Supply voltage Grounding Screen (ground) LC SUPPLY ⏚ Minebea Intec EN-39...
  • Page 42 Load resistance of load cell circuit ≥75 Ω, e.g., 8 load cells of 650 Ω each The supply voltage is fixed at U = 12 V and protected against short circuits. For further technical data, see Chapter 17.5.1. EN-40 Minebea Intec...
  • Page 43 Connection example 4.4.7.5 Connecting load cells of type series PR 6221 See installation manuals of PR 6221 and PR 6021/08, ../18, ../68S. Minebea Intec EN-41...

  • Page 44: Measuring Voltage

    12 V ±0.8 V (symmetrical to housing ground) Sense voltage 12 V ±0.8 V (symmetrical to housing ground) Measuring voltage 0–12 mV @ LC with 1.0 mV/V 0–24 mV @ LC with 2.0 mV/V Measuring voltage 0 V ±0.5 V EN-42 Minebea Intec...
  • Page 45 - [Weighing point] - [WP A] - [Calibration] - [Param] - [External supply] has to be set to "below 8 V DC" in order to reduce the sense voltage U to below approx. ±4 V. Connection example Minebea Intec EN-43...
  • Page 46 The screen of the load cell cable and the screen of the connecting cable must not be connected inside the junction box, if connection of both ends is not permissible according to the regulations for installation in the ex-zone. EN-44 Minebea Intec...
  • Page 47 4 Device installation Transmitter Series PR 5220 Connection example ① Equipotential bonding conductor ② Mounting rail ③ Screen Minebea Intec EN-45...
  • Page 48 The cable screens must be connected to the grounding terminal of the device. If the measuring lines (+M, -M) are screened individually, these screens must be connected to the grounding terminal as well (see also Chapter 4.3). EN-46 Minebea Intec...
  • Page 49 4 Device installation Transmitter Series PR 5220 Example: Platform with 4-wire connection The following links between the terminal contacts are provided: ① from SIGN. SENSE S+ to LC SUPPLY V+ ② from SIGN. SENSE S- to LC SUPPLY V- Minebea Intec EN-47...

  • Page 50: Interfaces

    Communication protocols and syntax comply with the ProfiBus-DP standard to IEC 61158, with transfer rates up to 12 Mbit/s. Connection to the ProfiBus is established using the 9-pin D-Sub female connector on the front of the device. EN-48 Minebea Intec...
  • Page 51 Profibus test center Comdec in Germany and PNO (Profibus User Organization). Industry-compatible CE, UL, and cUL Note: The GSD file is stored on the CD supplied with the device (fieldbus directory of the respective device). The current file is also available to download online: http://www.minebea-intec.com Minebea Intec EN-49...
  • Page 52 DGND Insulated GND to RS-485 side 6 -------------------- Insulated power supply +5 V to RS-485 side Not connected 8 -------------------- RxD/TxD-N (negative) ac- Green Send/receive data cording to RS-485 specifi- Data core A/D (N) cation Not connected EN-50 Minebea Intec...

  • Page 53: Profinet I/O Interface

    Cable type Twisted pairs, screened, e.g., patch cable CAT5 Autolink (stra- ight or crossover) Cable impedance 150 Ω Cable length to HUB Max. 115 m Certificate ProfiBus Nutzerorganisation e.V. for HMS Industrial Net- works AB Certificate no.: Z10931 Minebea Intec EN-51...
  • Page 54 When replacing devices or servicing, please note: As well as the IP address, the device name must correspond to that of the replacement device. Explicit assignment out of the master is required. Example: EN-52 Minebea Intec...

  • Page 55: Ethernet/Ip Interface

    Twisted pairs, screened, e.g., patch cable CAT5 Autolink (stra- ight or crossover) Cable impedance 150 Ω Cable length to HUB Max. 115 m Certificate ODVA for HMS Industrial Networks AB Product code: 99 Product name: Anybus-CC 40 EtherNet/IP SOC file name: ABCC40-EIP-2P.stc 15.05.2014 Minebea Intec EN-53...
  • Page 56 - [Fieldbus parameters] (refer also to Chapter 7.15.3 and 12.2) The EDS file is stored on the CD supplied with the device (fieldbus directory of the respective device). The current file is also available to download online: http://www.minebea-intec.com EN-54 Minebea Intec...

  • Page 57: "Standard" Application

    5.1.2 Display functions Display of gross, net or tare weight Tare/reset tare Set gross to zero Display of weight values or remote display Functions via digital inputs and outputs Information interchange via serial I/O, fieldbus and network Minebea Intec EN-55...

  • Page 58: Easyfill" Application

    Input: tolerance values; adopt unit from the calibration. — Calming time Calming time Input: in ms — Start Start filling. — Stop Stop filling. — Restart Restart filling. — Abort Abort filling. — Configuration — Configuration mode Configure the mode EN-56 Minebea Intec...
  • Page 59 Tolerance above/below set point Input: tolerance values; adopt unit from the calibration. — Calming time Calming time Input: in ms — Default Reset values to 0. — Print all Print all ID entries. — Print Print selected ID entry. Minebea Intec EN-57...

  • Page 60: Getting Started

    When the CAL switch is in "opened" position, the calibration data and parameters can be changed using the PC program or via the ProfiBus connection. With the CAL switch in the "closed" position, the calibration data (e.g. dead load, SPAN) and parameters (measuring time, zero tracking etc.) cannot be changed. EN-58 Minebea Intec...
  • Page 61 Standstill time <1> M SPAN <1.000000> mV/V Standstill range <1.00> d Standstill timeout <8> M Calibration parameters <default> Test mode <absolute> Overload (range over Max.) <9>d Zero range <50.00> d W&M node <none> Zerotrack range <0.25> d Minebea Intec EN-59...

  • Page 62: Restart

    The device is reset to its factory settings. The network settings are not changed. Switching on the device The device can be set up as follows: Via a notebook/PC using the VNC software (included on the CD) Via a notebook/PC using an Internet browser EN-60 Minebea Intec...

  • Page 63: Switching Off The Device

    If the DHCP server is active in the network, the connected device (default setting under - [Network parameters]: "Use DHCP" is activated.) is automatically assigned an IP address. On the notebook/PC, the host names of the connected devices in the network are listed under [Network]. Minebea Intec EN-61...

  • Page 64: Finding And Connecting A Device With A Notebook/Pc

    CD-ROM) and via the "host name" of the device. The "host name" is composed of the device name and the last 3 bytes of the MAC ID. A label with the complete MAC ID is located on the outside of the device. EN-62 Minebea Intec...
  • Page 65 Short-term visual feedback from the device: Regular running light in LED 1, 2, 3. Click the button to re-start the network search run. Waiting 2…3 minutes is essential! Acoustic signal for each device that was detected as "online." Minebea Intec EN-63...

  • Page 66: Resetting The Network Address

    ID of the local notebook/PC must be checked and changed, if necessary. Only certain Minebea Intec devices are supported by the "indicator browser"! Resetting the network address The device can be reset using a pin with a diameter of approx. 1.0 mm (e.g. paper clip).

  • Page 67: Operation Using Vnc

    For direct operation using the VNC program, the IP address (extended by :1) must be specified when you run the program, e.g., 172.24.20.233:1. Note: In the device, the VNC access to certain notebooks/PCs in the network can be limited, see Chapter 7.15.4. Minebea Intec EN-65...

  • Page 68: Operation Via A Web Browser

    In addition to VNC, this includes: easy operation for printing out the configuration easy operation for displaying and saving protocols easy operation for saving and loading configuration and calibration data Example: Enter the IP address in the Internet browser and confirm. EN-66 Minebea Intec...

  • Page 69: System Setup

    Selection: <none>, built-in RS-485 — Param Selection: Assigned to, Baudrate, Bits, Parity, Stopbits 7.11.2 Operating parameters — Application Selection: Standard, EasyFill — PIN Entry code with which to protect the system control from unauthorized use. Input: 6 numerical characters Minebea Intec EN-67...

  • Page 70: Fieldbus Parameter

    Assign, "dig. PR LCs" selected: Search, View, Calib, LC name, Service, see Chapter 7.11.5.3. 7.11.5.1 "Internal A" weighing point — Calib Calibration of the weighing electronics — New Query window for new calibration: Reset Span and dead load Contin, Cancel EN-68 Minebea Intec...
  • Page 71 Selection legal-for-trade mode: <none>, OIML (impossible when [Range mode] "Multi- interval" has been selected or Max has more than 3 decimals), NSC, NTEP Note: Transmitters of the PR 5220 series are not approved for legal-for-trade mode. — Standstill time Input of the standstill period: 0.01 s…<0.50 s>…2.0 s (The range depends on...
  • Page 72 Select environmental conditions: Very stable, stable, unstable, very unstable — Application filter Select application filter: Final readout, Filling mode, Low filtering, w/o filtering — Standstill range Select standstill range: 0.25 igit, 0.5 digit, 1 digit, 2 digit, 4 digit, 8 digit EN-70 Minebea Intec...
  • Page 73 Select parity: Mark, Space, Odd, Even — Stop bits Selection: 1 stop bit, 2 stop bits — Handshake Selection: Software handshake, CTS with 2 chr.pau = CTS with 2 characters , CTS with 1 chr.pau = CTS with 1 character Minebea Intec EN-71...
  • Page 74 — Type xBPI-Scale — W&M Selection legal-for-trade mode: <none>, OIML, NSC, NTEP Note: Transmitters of the PR 5220 series are not approved for legal-for-trade mode. — Tare timeout Timeout due to instability: 0.1 s…<2.0 s>…25 s — Serial number <0>, if >0 the serial number will be checked (at legal-for trade scale) —...
  • Page 75 — W&M Selection legal-for-trade mode: <none>, OIML, NSC, NTEP Note: Transmitters of the PR 5220 series are not approved for legal-for-trade mode. — Unbal. Unbalanced check deviation: The plausibility Check deviat. check is activated when the average deviation is >0%.

  • Page 76: Limit Parameter

    No change is possible! 7.11.6 Limit parameter Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected. — Limit 1…3 on Enter 0 – Max (maximum load); take unit from calibration. EN-74 Minebea Intec...

  • Page 77: Digital I/O Parameters

    — Weight at 0/4 mA Weight value for 0/4 mA output — Weight at 20 mA Weight value for 20 mA output 7.12 Calibrating internal weighing point 7.12.1 General information Transmitters of the PR 5220 series are not approved for calibration. Minebea Intec EN-75...

  • Page 78: Displaying Calibration Data

    Overwrite protection via a CAL switch When the CAL switch is closed, a tool tip is displayed. The Data under [Calib] and [Param] is displayed only. The calibration data and parameters are displayed in the format entered/determined during calibration. EN-76 Minebea Intec...

  • Page 79: Selecting The Calibration Mode

    The [Modify] menu item is only used for small changes (e.g.changing the dead load/ preload, changing the mV/V values for dead load/preload and/or Max, changing the scale interval). Otherwise select the [New] menu item. Under - [Weighing point] - [Calib] choose between [New] and [Modify]. Minebea Intec EN-77...
  • Page 80 7. Calibrating with load [Max at], see Chapter 7.12.7. 8. Calibrating with mV/V [Max at], see Chapter 7.12.8. 9. Calibrating with load cell data (smart calibration) [Max at], see Chapter 7.12.8.1. 10. Carrying out linearization, see Chapter 7.12.11. EN-78 Minebea Intec...
  • Page 81 4. Either press the [by mV/V] softkey to enter the value again or clear the scale/hopper and press the [by load] softkey to reset the dead load. 5. Press to exit the calibration. A prompt window opens. Minebea Intec EN-79...

  • Page 82: Setting Maximum Load

    Max weight value from 0.00010 to 999999 in t, kg, g, mg, lb or oz. Maximum weight value must be an integer multiple of the scale interval (1 d). It may have up to 6 digits and is entered as a numeric value with or without a decimal point. EN-80 Minebea Intec...

  • Page 83: Determining The Scale Interval

    = Max/scale interval (1 d) d = 6000 kg/2 kg d = 3000 Procedure: The weight unit is taken from [Max]. The number of digits behind the decimal point is also automatically determined when [Max] is entered. Minebea Intec EN-81...

  • Page 84: Determining The Dead Load

    Only deleting of the linearization points deactivates the linearization mode! To use the empty scale/hopper as dead load (normal case): Clear the scale/hopper. 2. Press the [by load] softkey. 3. Confirm entries with The verification is displayed by "Setting dead load…". EN-82 Minebea Intec...

  • Page 85: Calibrating With Weight

    Changes cannot be made while linearization is switched on. Only deleting of the linearization points deactivates the linearization mode! Press the [by load] softkey. 2. Place the CAL weight on the scale. 3. Enter the weight of the CAL weight. 4. Confirm the entries. Minebea Intec EN-83...

  • Page 86: Calibrating With Mv/V

    Calculating SPAN value for Max and, if necessary, for the dead see Chapter 7.12.8.1. 2. Press the [by mV/V] softkey. 3. Entering the SPAN value for Max and, if necessary, for the subsequent correction of dead load (see Chapter 7.12.10). EN-84 Minebea Intec...
  • Page 87 Dead load 0,5 kg 1000 kg Example 1 load cell with rated output C = 2 mV/V At maximum capacity 2000 kg Maximum capacity 1000 kg Dead load 500 kg Load cell supply voltage U = 12 V Minebea Intec EN-85...

  • Page 88: Calibrating With Load Cell Data (Smart Calibration)

    Gravity at place of installation Default is the value for Hamburg, Germany: 9.81379 m/s [Hysteresis error] Hysteresis error When switching from [not specified] to [specified] values for [Correction A/B] must be entered. For this data refer to the load cell certificate. EN-86 Minebea Intec...

  • Page 89: Subsequent Dead Load Correction

    (overwrite protection must be deactivated, see Chapter 7.1.3.1) without affecting other calibration data/parameters. To do this select -[Weighing points]- [Calib]- [Modify] and determine the dead load with [Dead load at] using the [by load] option (see Chapter 7.12.6). Minebea Intec EN-87...

  • Page 90: Linearization

    The measurement range for a straight can be optimized by setting the linearization points. Requirements: Calibration of Max and dead load was done. Procedure: Press the [Linear.] softkey. The menu linearization is shown. 2. Press the [Add] softkey to set a linearization point. The input window opens. EN-88 Minebea Intec...
  • Page 91 By pressing [Delete] the selected linearization point can be deleted. 6. Select a linearization point, place the corresponding weight on the scale, and press the [by load] softkey. The value corresponding to the weight is automatically entered in mV/V. Minebea Intec EN-89...
  • Page 92 7. Repeat these steps to automatically enter the corresponding values for the weights of all set linearization points in mV/V. 8. Press to switch to the previous window. A message is displayed, indicating that the value for Max cannot be changed as long as linearization is active. EN-90 Minebea Intec...

  • Page 93: Calculating The Test Value

    [Absolute] the maximum load with [Relative] the deviation from the test value 7.12.13 Saving the calibration Quit calibration by pressing the softkey. You are prompted to confirm whether calibration should be closed without determining the test value. Minebea Intec EN-91...

  • Page 94: Cancelling A Calibration

    Quit calibration by pressing the softkey. You are prompted to confirm whether calibration should be closed without determining the test value. If not all data was determined when calibrating with [New] (e.g.dead load not set/ entered), this message is shown: EN-92 Minebea Intec...

  • Page 95: Parameter Input

    Selection: 5 ms, 10 ms, 20 ms, 40 ms, 80 ms, 160 ms, <320 ms>, 640 ms, 960 ms, 1280 ms, 1600 ms. [Digital filter] Selection of the digital filter (filter characteristic): <off> (no Filter), Bessel, aperiod. (aperiodic), Butterw. (Butterworth), Tcheby. (Tschebyscheff) Minebea Intec EN-93...

  • Page 96: Butterworth Filter

    When the load cells are connected to an external supply, it is possible to switch to ≤8 V, to tune Sense voltage monitoring to the lower supply voltage. Selection: below or equal 8 V (≤8 V), <above 8 V> (>8 V) EN-94 Minebea Intec...
  • Page 97 Indication range within which automatic zero tracking compensates deviations. Setting range: 0.25…10000.00 d [Zerotrack step] If a weight change exceeds the adjusted value, automatic tracking does not function any more. Setting range for automatic tracking increments: 0.25…10 d Minebea Intec EN-95...
  • Page 98 Range 1: 0…1000 kg (when calibrating set scale interval: 1 kg) Range 2: 0…2000 kg (next highest scale interval: 2 kg) Range 3: 0…3000 kg (next highest scale interval: 5 kg) Choose "Range mode" from the -[Weighing point]- [Calib]- [Param] menu. EN-96 Minebea Intec...
  • Page 99 The parameters [Range limit 1] and [Range limit 2] are the interval ranges. As soon as the displayed weight exceeds range 1, the next highest range with the next highest scale interval becomes valid (1->2->5->10->20->50). Note: During calibration, the multi-interval function is always switched off. Minebea Intec EN-97...

  • Page 100: Calibrating Xbpi-Scale

    5. Press the softkey to exit and save calibration. 7.13 Calibrating xBPI-scale 7.13.1 General information The legal-for-trade application of PR 5220 with a xBPI-scale is not possible. 7.13.2 Parameters for serial interface Select -[Serial ports parameter]- [xBPI-Port] and confirm. EN-98 Minebea Intec...
  • Page 101 3. Press the [Param] softkey. The following window opens: 4. If necessary, change the parameters. Only the "baudrate" and "stop bits" can be set for an xBPI scale. 5. Press to exit the menu and to save the settings. Minebea Intec EN-99...

  • Page 102: Parameters For The Xbpi-Weighing Function

    With serial number "0", checking is omitted. Setting range: 0…99999999 [SBN Address] When the address is not set to 0, bus operation is active. Possible addresses: 1–31, i.e., max. 31 xBPI scales can be operated on an RS-485 branch. EN-100 Minebea Intec...

  • Page 103: Setting Up An Xbpi Platform

    The parameters of the xBPI-scale are read into the device. Ticks indicate the progress. An error message is displayed if communication with the xBPI scale is not possible! The following window opens: 3. Select [Show device info] with the cursor and confirm. The following window opens: Minebea Intec EN-101...
  • Page 104 Only the parameters supported by the connected scale are displayed. 12. Press the softkey to exit the menu and to save the settings. A prompt window opens. 13. Press the [Yes] softkey to save the data. Press [No] for exit from the menu without data change. EN-102 Minebea Intec...

  • Page 105: Xbpi-Parameter Tables

    — Stable conditions — Unstable cond. — Very unstable cond. — Application/Filter — standard mode — manual filling — automatic dosing — checkweighing — Stability range — 0.25 digit — 0.5 digit — 1 digit — 2 digits Minebea Intec EN-103...
  • Page 106 — only for zeroing — Measure rate — normal output — fast output — Calibration check — Off — Calibration prompt — External adjustment — Accessible — Blocked — Maximum capacity — reduced by preload — constant EN-104 Minebea Intec...
  • Page 107 — three levels lower — 1% — 0.5% — 0.2% — 0.1% — 0.05% — 0.02% — 0.01% — Multi interval — increased by 10 7.13.5.3 Interface parameters [Interface settings] — Communication type — SBI protocol — xBPI protocol Minebea Intec EN-105...
  • Page 108 — with each display — after 2 updates — after 5 updates — after 10 updates — after 20 updates — after 50 updates — after 100 updates — Parameter change — can be changed — cannot be changed EN-106 Minebea Intec...

  • Page 109: Setting The Xbpi Dead Load

    Transmitter Series PR 5220 7.13.6 Setting the xBPI dead load Note: For Minebea Intec both terms "dead load" and "preload" are used. Select -[Weighing point]- [xBPI-Scale] and confirm. 2. Press the [Setup] softkey. The parameters of the xBPI-scale are read into the device.

  • Page 110: Xbpi Calibration With User Specified Weight

    [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm. 2. Press the [Setup] softkey. The parameters of the xBPI-scale are read into the device. EN-108 Minebea Intec...

  • Page 111: Xbpi Calibration With Automatic Weight Detection

    In the menu [Weighing point A] - [xBPI-Scale] - [Setup] at [Configuration] - [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm. Minebea Intec EN-109...

  • Page 112: Xbpi Calibration With Default Weight

    In the menu [Weighing point A] - [xBPI-Scale] - [Setup] at [Configuration] - [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm. EN-110 Minebea Intec...

  • Page 113: Xbpi Calibration With Built-In Weight

    In the menu [Weighing point A] - [xBPI-Scale] - [Setup] at [Configuration] - [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm. Minebea Intec EN-111...

  • Page 114: Xbpi Linearization

    In the menu [Weighing point A] - [xBPI-Scale] - [Setup] at [Configuration] - [Weighing parameters] - [Confirming adjust.] was set to "manual". The communication between the device and platform is active. Procedure: Select -[Weighing point]- [xBPI-Scale] and confirm. EN-112 Minebea Intec...

  • Page 115: Calibrating Digital Load Cells From Minebea Intec

    11. Press the [Accept] softkey. 12. Press the softkey to exit the menu and to save the settings. 7.14 Calibrating digital load cells from Minebea Intec 7.14.1 General information The digital load cells have been calibrated at the factory based on the acceleration of gravity at Hamburg (9.81379 m/s...

  • Page 116: Selecting And Configuring Rs-485 Interface

    The following window opens: 2. Select the desired interface and confirm. 3. Press the [Param] softkey. The following window opens: 4. Select [Baudrate] and confirm. A selection window opens. 5. Select "19200 bd" and confirm. 6. Select [Stopbits] and confirm. EN-114 Minebea Intec...

  • Page 117: Selecting The Load Cell Type

    Recalibrate: Maximal load with weight unit, scale interval, dead load, CAL weight, see Chapter 7.14.7. Perform a corner correction if necessary; see Chapter 7.14.10.3. Note: For further information about calibrating weighing points, see Chapter 7.12.3. 7.14.5 Searching load cells Select -[Weighing point]- [Weighing point A]. Minebea Intec EN-115...
  • Page 118 A prompt window opens. 4. Press the [Continue] softkey to start a new search process. Press the [Cancel] softkey to accept and display the existing values. A window with load cell information opens [Type] Type of load cells EN-116 Minebea Intec...
  • Page 119 6. Select the desired load cell and press the [Info] softkey. The load cell data is displayed. Note: If load cell names have been assigned (see Chapter 7.14.8), the view can be switched with the [by name] softkey. 7. Press to exit the menu and save. Minebea Intec EN-117...

  • Page 120: Assigning Load Cells

    As soon as the device detects the weight change, the corresponding line is selected. 6. Confirm the assignment of the first load cell by selecting The future LC no. is shown at the far right of the line. 7. Remove the weight. EN-118 Minebea Intec...

  • Page 121: Calibrating Load Cells

    Entering the local value of gravitational acceleration (in this example: Hamburg 9.81379 m/s ), see e.g.http://www.ptb.de/cartoweb3/SISproject.php. [Number of platforms] (only for "PR DLC truck" load cells) This parameter is shown only in the case of 8 load cells. Entering the number of platforms. Minebea Intec EN-119...
  • Page 122 Perform a corner correction if necessary; see Chapter 7.14.10.3. Note: During calibration the weight can be displayed with 10 fold resolution by pressing key. After 5 seconds the display returns to normal resolution. Press if you want to switch to normal resolution immediately. EN-120 Minebea Intec...

  • Page 123: Assigning Load Cell Names

    Item number, serial number, dead load and current weigh of connected load cells are displayed. 7.14.9.1 Deactivating the load cell A load cell can be deactivated if it is defective. The weight is then distributed to the remaining load cells. Minebea Intec EN-121...
  • Page 124 After inserting and connecting the new load cell, select the line of the deactivated load cell and confirm. 2. Press the [Accept] softkey. A search process is started and only then is the new load cell detected. EN-122 Minebea Intec...

  • Page 125: Corner Correction

    7. If all load cells have been loaded one time, press the [Calc] softkey to perform the corner correction. The total weight remains unchanged. Only the effect of the individual load cells is corrected. When corner correction is completed, it is marked with "OK". 8. Press to exit the menu and save. Minebea Intec EN-123...

  • Page 126: Terminating/Saving Calibration

    5. After finishing calibration, set the CAL switch to the closed position; see Chapter 7.1.3.1. 7.14.12 Parameter Input The menu is accessible via - [Weighing point] - [Weighing point A] - [Assign] - [Calib] - [Param] . EN-124 Minebea Intec...
  • Page 127 (or by a corresponding external command), and automatic zero tracking is active. Setting range: 0.00…10000.00 d [Zerotrack indic. range] Indication range within which automatic zero tracking compensates deviations. Setting range: 0.25…10000.00 d Minebea Intec EN-125...

  • Page 128: Subsequent Dead Load Correction

    To view the range which is already utilized by zero tracking or zero setting, in [Calibration] press the key; this also activates 10-fold increased resolution of the weight value. Press again to return to the previous state. Note: The scale must not be loaded! EN-126 Minebea Intec...

  • Page 129: Displaying Weighing Point Serial Number

    -[Operating parameter]- [Application] "Standard" has been selected. Configuring digital inputs and outputs [Digital i/o parameter] Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected. Configuring analog output [Analog output parameter] Minebea Intec EN-127...

  • Page 130: Selecting And Configuring Serial Interfaces

    The interfaces are configured under this menu item. Select - [Serial ports parameter] and confirm. The following window opens. 7.15.1.1 Remote display protocol Select [Remote display] and confirm. A selection window opens. 2. Select the desired interface and confirm. EN-128 Minebea Intec...
  • Page 131 "single transmitter". 8. Enter the unique device address (in this case: A) and the address of the device that follows (in this case: B) and confirm. 9. Press two times to exit the menu and save. Minebea Intec EN-129...
  • Page 132 2. Select the desired interface and confirm. The selected interface is displayed. 3. Press the [Param] softkey to set the parameters. The following window opens: 4. Select [Baudrate] and confirm. A selection window opens. 5. Select the desired transmission speed and confirm. EN-130 Minebea Intec...
  • Page 133 2× to exit the menu and save. 7.15.1.3 SMA protocol Select [SMA] and confirm. A selection window opens. 2. Select the desired interface and confirm. The selected interface is displayed. 3. Press the [Param] softkey to set the parameters. Minebea Intec EN-131...
  • Page 134 5. Select the desired transmission speed and confirm. 6. Press two times to exit the menu and save. 7.15.1.4 xBPI protocol Select [xBPI-Port] and confirm. A selection window opens. 2. Select the desired interface and confirm. The selected interface is displayed. EN-132 Minebea Intec...

  • Page 135: Operating Parameters

    The access code can be used to protect the system setup from unauthorized operation. Input: number with up to 6 digits As long as you are in this menu, the value can be overwritten as required. If the [PIN] is set to "0", no access code prompt is displayed. Minebea Intec EN-133...

  • Page 136: Fieldbus Parameters

    The fieldbus parameters are set under this menu item. Open the menu via -[Fieldbus parameter]. This menu item can only be selected for the devices PR 5220/01, PR 5220/06 and PR 5220/07. The protocol displayed automatically depends on the device version : EN-134 Minebea Intec...
  • Page 137 Press [No] to exit the menu without changing data. 7.15.3.1 ProfiBus-DP settings for S7 Requirements: PR 5220/01 ProfiBus-DP is installed. The parameters are selected and saved. Procedure: Establish communication with the PLC (here: SIEMENS S7-300/400 or S7-1500). 2. Create/open a project in the "SIMATIC MANAGER." Minebea Intec EN-135...
  • Page 138 I/O size = 8 bytes, counted from byte 0–7 5. Assign the instrument name to the PR 5220. 7.15.3.3 EtherNet-IP settings for Rockwell workstation Requirements: PR 5220/07 EtherNet-IP is installed. Procedure: Enter the IP address and network mask under - [Fieldbus parameter] and confirm. EN-136 Minebea Intec...

  • Page 139: Network Parameters

    Minimum number of characters: 2, maximum number of characters: 24. The first character must be a letter. Spaces are not permitted. 0–9, A-Z (not case-sensitive) are permitted. - or . may be included, but neither at the end nor in succession. Input: via keypad Minebea Intec EN-137...

  • Page 140: Configuring Limit Values

    The scale must be active when entering the limit values. The scale and the unit must not be changed after configuration. The following settings are required: [Weighingpoint/xBPI-Scale] - [Setup] - [Configuration] - [Application settings] - [Number of units] "1 Weight" EN-138 Minebea Intec...
  • Page 141 The output signal (Limit 2 out) of Limit 2 switches OFF below 290 kg. The two limit values have a hysteresis of 10 kg. In the event of a power failure both outputs turn to "off" ("OFF"), thus indicating underfill and overfill simultaneously. Minebea Intec EN-139...
  • Page 142 1 X64 = 1 Set marker 1 set marker 2 X65 = 1 Set marker 2 set marker 3 X66 = 1 Set marker 3 clr marker 1 X64 = 0 Clear marker 1 EN-140 Minebea Intec...
  • Page 143 (in this case, Marker 1 is set when 900 g is exceeded). 3. If applicable, set additional markers and confirm. 7.15.5.3 Determining a condition Additionally, a [Condition] can be assigned to the marker. The possible conditions are listed in the following table. Minebea Intec EN-141...
  • Page 144 X02 = 1 digital input 3: active actual limit 1 X16 = 1 Limiting signal 1: active actual limit 2 X17 = 1 Limiting signal 2: active actual limit 3 X18 = 1 Limiting signal 3: active EN-142 Minebea Intec...
  • Page 145 "0". marker bit 3 X66 = 1 Marker bit 3 set, after power-on the markers are set to "0". Highlight and confirm the condition line of the appropriate limit using the cursor. A selection window opens. Minebea Intec EN-143...

  • Page 146: Configuring Digital Inputs

    -[Digital i/o parameter]. Note: This menu item is only available if under -[Operating parameter]- [Application] "Standard" has been selected. For the configuration the following order must be followed: 1. Defining an action 2. Determining a condition 3. Saving parameters EN-144 Minebea Intec...
  • Page 147 Define the action for the rising edge of Input 1 (in this case: When the input signal changes from 0 to 1, a tare command is generated). Accordingly, an action for the falling edge can be determined. Minebea Intec EN-145...
  • Page 148 0 to 1 (on) or for signal change from 1 to 0 (off). The condition is selected from the list in Chapter 7.15.5.3. No condition is defined when selecting [no condition]. The action is executed directly. Select and confirm the condition line of the appropriate parameter. A selection window opens. EN-146 Minebea Intec...

  • Page 149: Configuring Digital Outputs

    X57 = 0 For internal use only. tare active X58 = 0 Instrument is not tared. marker bit 1 X64 = 0 Marker bit 1 not set, after power-on the markers are set to "0". Minebea Intec EN-147...
  • Page 150 Function and output are active (e.g.: if 'overload' is reached, a lamp is lit). SPM Bit [X34 = 0] Function is active and output is not active (e.g.: if "overload" is reached, a lamp goes out). The parameters for the digital outputs are defined under -[Digital i/o parameter]. EN-148 Minebea Intec...
  • Page 151 Select [Output 1] and confirm. A selection window opens. The output 1 [Output 1] is true (active), when the weight value drops below zero (X35=1). 2. Select [below zero] and confirm. 3. Select [Output 2] and confirm. Minebea Intec EN-149...
  • Page 152 5. Select [Output 3] and confirm. A selection window opens. Output 3 [Output 3] is true (active), when the weight is zero ±¼ d (X36=1). 6. Select [center zero] and confirm. The menu opens. 7. Press to exit the menu and save. EN-150 Minebea Intec...

  • Page 153: Configuring Analog Output

    The output drops below 4 mA down to the limit (at 4…20 mA). [Output if > Max] [0 mA] Set output to 0 mA. [4 mA] Set output to 4 mA. [20 mA] Set output to 20 mA. Minebea Intec EN-151...

  • Page 154: System Information

    This menu displays system information. You can also check inputs and outputs, see Chapter 9.1.2.2. Press to access the menu. Note: also has other functions; see Chapters 7.12.2.2 and 7.12.10. 7.16.1 Displaying the version Confirm [Show version]. EN-152 Minebea Intec...

  • Page 155: Displaying The Status

    Version number and firmware creation date [PRxxxx-Application] Version number and application creation date [BIOS] Version number and BIOS creation date [Board number] Nine-digit board number 2. Press to return to the previous window. 7.16.2 Displaying the status Select [Show status]. Minebea Intec EN-153...

  • Page 156: Showing Hardware Options

    Free working system memory space [CAL switch] Status display [opened] = opened, no write protection. [closed] = closed, write protection is active. 2. Press to return to the previous window. 7.16.3 Showing hardware options Select [Show HW-slots] and confirm. EN-154 Minebea Intec...
  • Page 157 In this case: Slot 4, ProfiBus-DP interface The tool tip displays the version number. 5th line Standard interface, weighing electronics The tool tip displays the weighing point serial number and manufacturing date of the factory. 2. Press to return to the previous window. Minebea Intec EN-155...

  • Page 158: Displaying Data Of Digital Load Cells From Minebea Intec

    Transmitter Series PR 5220 7 Getting started 7.16.4 Displaying data of digital load cells from Minebea Intec Select [Show PR DLC data] and confirm. An info window opens. [Zero correction] (zero point correction) The zero point correction in use is displayed.
  • Page 159 Weight value is above maximum capacity E (max. capacity of load cell) [No ID] The Serial number is hidden. [Show ID] The Serial number is visible. 2. Select the desired load cell and press the [Info] softkey. The load cell data is displayed: Minebea Intec EN-157...
  • Page 160 Checksum about the installed firmware version Config. checksum Display of the config. checksum in HEX format Checksum about the memory area where the para- meters that are relevant for calibration are stored. 3. Press to return to the previous window. EN-158 Minebea Intec...

  • Page 161: Production

    There are hard drives for 10 material data records available, which are retained after a power failure. It is important to save material data. Starting the application Requirements: The "EasyFill" application has been selected; see Chapter 7.15.2. Procedure: Press the [Start] softkey. The menu opens. Minebea Intec EN-159...

  • Page 162: Configuration Via A Notebook/Pc

    The following modes are configured under the [Configuration mode] menu item: Filling mode Interaction mode Select [Configuration mode] and confirm. 2. Select [Dosing mode] and confirm. A selection window opens. 3. Select the desired filling mode (see Chapters 8.3.1.1 and 8.3.1.2) and confirm. EN-160 Minebea Intec...
  • Page 163 7. Press the [Yes] softkey to save the changes. 8.3.1.1 Net filling (B1) The scale is tared and then the amount listed in the process line is automatically (Coarse/ Fine) added. A fix overshoot value is configurated. Net = gross - tare Minebea Intec EN-161...
  • Page 164 A fine flow is batched until the switch-off point (overshoot) is reached. ④ Calming: Time to wait during which the overshoot is effective and scale vibrations may settle. ⑤ Tolerance checking: The weight is determined and checked Gross against the tolerance values. Time EN-162 Minebea Intec...

  • Page 165: Configuring Digital Inputs And Outputs

    SPM addresses are assigned to the digital inputs and outputs under the [Configuration digital IOs] menu item. Note: The selected SPM address must be unique within the system. The SPM addresses for the input and outputs are unchanged after a restart. Select [Configuration digital IOs] and confirm. Minebea Intec EN-163...
  • Page 166 3. Select inputs 1…3. Use the keypad to enter and confirm a corresponding SPM address %MXxxx (see Chapter 13.4). Note: The SPM address %MX for an unused digital input = 0. 4. Press to exit the window and to save the changes. 5. Select [Configuration digital outputs] and confirm. EN-164 Minebea Intec...

  • Page 167: Configuring Material

    The SPM address %MX for an unused digital output = 0. 7. Press to exit the window and to save the changes. 8.3.3 Configuring material The materials (products) 1…10 are configured under the [Configuration material] menu item. Select [Configuration material] and confirm. Minebea Intec EN-165...
  • Page 168 [Material name] Input: Material name, max. 18 alphanumeric characters [Set point] Input: Set point [Preset] Input: Preset point for switching from coarse flow to fine flow [Overshoot (OVS)] Input: Material overshoot [+/- tolerance] Input: Tolerance above/below set point EN-166 Minebea Intec...

  • Page 169: Filling

    Digital inputs and outputs are configured (optional); see Chapter 8.3.2. Material (product) is configured; see Chapter 8.3.3. Example: Filling mode: Net filling (B1) Interaction mode: VNC Digital outputs 1, 2: SPM-Adresse %MX 1162 (coarse)/1163 (fine) Material ID: 2 Minebea Intec EN-167...
  • Page 170 Press the [Stop] softkey to stop the process. You can then press the [Restart] softkey to restart the process. 4. Once the set point is reached, the [Start] softkey can be pressed again. 5. Press 2× to exit the application. EN-168 Minebea Intec...

  • Page 171: Extended Functions

    Plug the test connector (see Chapter 18.2) into the RS-485 interface. 2. Place the switch in the proper position, see Chapter 18.2. 3. Select and confirm the desired interface. The results are displayed: passed = ok failed (no data) = error Minebea Intec EN-169...

  • Page 172: Inputs And Outputs

    (display). "Internal" Active PLC: The entered input values are sent to the PLC (application). The PLC output is displayed (display). The physical inputs and outputs of the system (plant) are deactivated and passive (in secured condition). EN-170 Minebea Intec...
  • Page 173 The output current can be adapted in small ranges. This is required, if small deviations from the nominal value occur in a connected PLC. Open the menu with - [HW-Slots]. Select and confirm the analog output. 2. Press the [Adjust] softkey. Minebea Intec EN-171...
  • Page 174 4. Enter and confirm e.g.the value for 20 mA measured by the connected PLC under [Measured]. A prompt window opens. 5. Press the [Yes] softkey to save the settings. If applicable, press the [No] softkey to keep the original values. EN-172 Minebea Intec...
  • Page 175 7. Press the [Yes] softkey to reset to the factory settings. If applicable, press the [No] softkey to keep the entered values. 8. Press to return to the previous window. 9.1.2.2 Digital inputs and outputs Open the menu with - [HW-Slots]. Select and confirm the appropriate line. Minebea Intec EN-173...
  • Page 176 An info window is shown briefly. The "Internal" test mode is active. The inputs are simulated to test the functionality of the PLC (application); see Chapter 9.1.2. 4. Press to return to the previous window. 5. Press the [Stop PLC] softkey. EN-174 Minebea Intec...

  • Page 177: Functions Via The Web Site

    The device name entered under -[Network parameter]- [Hostname] is shown under the header in brackets. [Remote Configuration (VNC)] Operation using the VNC program, see Chapter 7.9. [Remote Configuration (VNC) Pop-up Window] Operation using the VNC program, see Chapter 7.9. Minebea Intec EN-175...

  • Page 178: Displaying Weighing Points In A Table

    WEB menu. 9.2.3 Configuration printout With the [Configuration Printout] menu item the configuration of the device of the device can be displayed, saved and printed out. Click the [Configuration Printout] menu item in the WEB menu. EN-176 Minebea Intec...
  • Page 179 The configuration of the device is shown on the display. 2. Click on [File]- [Save as…]. 3. Create and open the required directory e.g.on the notebook. 4. Click on [Save] to save the text file in the relevant directory. Minebea Intec EN-177...

  • Page 180: Log Files

    With the [Logfiles] menu item the logfiles of the device can be displayed, saved and printed out. Click the [Logfiles] menu item in the WEB menu. A list of logfiles is shown on the display. 2. Click on the desired file. EN-178 Minebea Intec...

  • Page 181: Screenshots

    With the [Screenshot] menu item a screenshot of the device can be displayed, saved and printed out. Click on the [Screenshot] menu item in the WEB menu. The current device display is shown as a screenshot. 2. Press the right mouse button. Minebea Intec EN-179...

  • Page 182: Error Log

    With the [Show error Log] menu item the error log of the device can be displayed, saved and printed out. Click the [Show error Log] menu item in the WEB menu. The error log of the device is shown on the display. EN-180 Minebea Intec...

  • Page 183: Configuration Data

    The configuration and calibration data of the EAROMs can be saved for back-up on the Notebook and downloaded, if necessary. Click the [Backup of Earom] menu item in the WEB menu. The backup/restore menu is shown on the display. Minebea Intec EN-181...

  • Page 184: Resetting The Device To The Factory Settings

    7. Close the CAL switch. Resetting the device to the factory settings Note: Reset to the factory settings is possible only, when the CAL switch is open. The IP address and the Hostname remain unaffected. Click on 2. Click on EN-182 Minebea Intec...

  • Page 185: Updating New Software With Flashit

    Updating with a fixed IP address Requirements: Device and notebook/PC are connected to a network/each other. The automatic address assignment "DHCP" is deactivated in the device and in the notebook/PC, see Chapter 7.15.4. Notebook/PC is set to a fixed IP address. Minebea Intec EN-183...
  • Page 186 IP address which has the same address range given by the subnet mask. Example: PR 5220: IP address 192.24.22.1 Notebook/PC: IP address 192.24.22.2 Device and notebook/PC have the subnet mask 255.255.255.0. 4. Enter the corresponding subnet mask. 5. Press to exit the window and to save the changes. EN-184 Minebea Intec...
  • Page 187 The first three LEDs blink in a pattern on the device for 30 seconds. 4. Press the reset key (1) on the device a short time, within these 30 seconds using a pen tip or paper clip with a diameter of 1.0mm. Minebea Intec EN-185...
  • Page 188 As soon as software loading is completed the device will be re-started. 5. Load next file, as described. Note: If the device cannot start because the software has not loaded correctly, the first three LEDs blink in a pattern to prompt an update. EN-186 Minebea Intec...

  • Page 189: Modbus Protocol

    W205 TA000000 00000000 T: Instrument is tared. A: Analog test is active. W231 00021MRZ 00000000 2: Limit 2 1: Limit 1 M: Weight is stable (standstill). R: Weight within zero-setting range Z: Weight within ¼d of 0 Minebea Intec EN-187...
  • Page 190 Transmitter Series PR 5220 10 ModBus protocol Write data Bit address Value in 32-bit integer format W100 Zero device: Write value 256 W101 Tare device: Write value 256 Reset the tare of the device: Write value 512 EN-188 Minebea Intec...

  • Page 191: Sma Protocol

    The following commands are supported: W, Z, D, A, B, <ESC>, H, P, Q, R, S, T, M, C, I, N Minebea Intec EN-189...

  • Page 192: Fieldbus Interface

    12.2 Scale protocol (8-byte) for the "Standard" application The interface works with an 8‑byte write window and an 8‑byte read window for each weighing point. Note: All fieldbus data is only valid, if 'Read_Value_Selected' has been reflected. EN-190 Minebea Intec...

  • Page 193: Data Exchange Range

    Now the test value can be read out by reading the gross weight. ResTare 1 bit Tare is reset. SetTare 1 bit The weighing point is tared. SetZero 1 bit The weighing point is set to zero. Minebea Intec EN-191...
  • Page 194 The scale has been tared. Cal_Changed 1 bit The device has been calibrated. When this bit is 1, the weighing point parameters (EX- PO/UNIT/STEP+FSD) must be read again. Set after "Power on" and reset after reading the FSD. EN-192 Minebea Intec...

  • Page 195: Reading And Writing Data With Function Numbers

    Read requested data in Read_Data (bytes 0-3). 12.2.2.2 Writing data Procedure: Wait until Write_Active = 0 in the read window (slave is ready to receive new data). 2. Write value in bytes 0-3 of the write window. Minebea Intec EN-193...
  • Page 196 Read_Data (Byte 0-3) of the read window. In those bytes, the bits must be evaluated individually. The procedure is the same as that described in Chapter 12.2.2.1. EN-194 Minebea Intec...

  • Page 197: Reading And Writing Bits Directly

    Check the CmdError bit. If CmdError is set: Evaluate the LastError (for function number 4, see Chapter 12.2.5.5) Set the ResetError bit (for function number 121, see Chapter 12.2.5.13). The ResetError bit is reset. The CmdError bit is reset. Minebea Intec EN-195...

  • Page 198: Function Numbers

    Byte 1 Byte 2 PowerFail Action CmdError Active Byte 3 Tare Active Cal Test Active Changed Note: Byte 0 corresponds to byte 7 in the output area. Weight error in byte 1, see table in Chapter 16.1. EN-196 Minebea Intec...
  • Page 199 The device has been calibrated. When this bit is 1, the weighing parameters (EXPO/UNIT/STEP) must be read again. Set after "Power on" and reset after reading the FSD (Full scale de- flection). Tare_Active The scale has been tared. Minebea Intec EN-197...
  • Page 200 13 = zero setting is not possible. The scale has been tared. 18 = negative weight value when taring and W&M mode on. 147 = no zero setting; weight not within zero setting range. 255 = general command error Note: Other error nos are possible. EN-198 Minebea Intec...
  • Page 201 12.2.5.10 Function number 24–29: Limit value (Read/Write) Function number 24 Limit 1 on Function number 25 Limit 1 off Function number 26 Limit 2 off Function number 27 Limit 2 off Function number 28 Limit 3 on Function number 29 Limit 3 off Minebea Intec EN-199...
  • Page 202 (for one write operation). The bit is set as Write_Value_Select with the specified number (see Chapter 12.2.2.3 Function number 112 SetZero Function number 113 SetTare Function number 114 ResetTare Function number 115 SetTest Function number 116 ResetTest EN-200 Minebea Intec...

  • Page 203: Example: Reading The Gross Weight

    Below Over- Above range still Zero Zero load Error Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 The gross value (hex:000004D2 <=> 1234) can be read from bytes 0…3. Minebea Intec EN-201...

  • Page 204: Special Note For Devicenet And Ethernet Ip

    Filling functions 12.3.4.1 Filling start 12.3.4.1.1 General information There are two ways to carry out filling: (A) Filling parameters are written at each start by the PLC. (B) Filling parameters are stored in the device (PR 5220). EN-202 Minebea Intec...
  • Page 205 Filling stops with the rising edge and the system goes to the hold status (hold state). If the system is in hold state, filling can be restarted or canceled. 12.3.4.2.2 Restarting filling Requirements: The system stops, i.e., the Hold_state bit is active. Minebea Intec EN-203...

  • Page 206: Setup Of The Fieldbus Interface

    The first byte controls (multiplexes) the da- ta written in the read window by the device. A "0" describes the read window according to the system data layout. A "1" copies the material data to the read window. EN-204 Minebea Intec...
  • Page 207 BYTE Value range: 1…10 Byte 4…7 Set point DINT/REAL Weight Byte 8…11 Preset DINT/REAL Preset point for switching from coarse flow to fine flow. Byte 12…15 Material overshoot (OVS) DINT/REAL Weight Byte 16…19 Calming time DINT [ms] Minebea Intec EN-205...
  • Page 208 After a power failure the bit is set and can Bit 7: filling mode be reset by bit 0 in byte 2. Bit 6: Filling is not possible within the menu items. Bit 7: status-controlled: 0 = fill, 1 = empty EN-206 Minebea Intec...
  • Page 209 DINT/REAL Byte 44…47 Set point filling result DINT/REAL Example: Byte 48…51 Date of filling result DINT 20161116h corresponds to November 16, 2016 Byte 52…55 Time of filling result DINT Example: 14153199h corresponds to 14:15:31 and 99 ms Minebea Intec EN-207...

  • Page 210: Material Data

    After a power failure the bit is set and can Bit 7: filling mode be reset by bit 0 in byte 2. Bit 6: Filling is not possible within the menu items. Bit 7: status-controlled: 0 = fill, 1 = empty EN-208 Minebea Intec...
  • Page 211 Current set point Byte 56…59 Tolerance below set point DINT/REAL Current set point Byte 60…62 Reserved Byte 63 "Last_Error" error The last error number is retained until it is reset (for possible errors see Chap- ter 16.6.2). Minebea Intec EN-209...

  • Page 212: Spm

    1 ms to ±2 DATE date (only) 1.1.1900 to 31.12.2099 TIME_OF_DAY time of day (only) 00:00:00.00 to 23:59:59.99 DATE_AND_TIME Date and time of day see DATE and TIME_OF_DAY STRING variable-long character max. 255 characters (ISO) string EN-210 Minebea Intec...

  • Page 213: Addressing

    BOOL > Max + permitted range (OVL) BOOL < zero BOOL Zero ±¼ d BOOL Within the zeroset range (ZSR) BOOL The weight is stable BOOL Weight < zero or > Max (FSD = Full Scale Deflection) Minebea Intec EN-211...
  • Page 214 BOOL Set fixed tare weight D31 as tare X119 BOOL Store the current gross weight in the preset tare memory (D31) BYTE Control bits ("test-and-clear", is reset by the device) X121 BOOL Reset error B19 = 0. EN-212 Minebea Intec...
  • Page 215 Standard only: Limit: Limit 1 on DINT Standard only: Limit: Limit 1 off DINT Standard only: Limit: Limit 2 on DINT Standard only: Limit: Limit 2 off DINT Standard only: Limit: Limit 3 on DINT Standard only: Limit: Limit 3 off Minebea Intec EN-213...
  • Page 216 EasyFill only: Batching modes (1 = B1; 4 = B4) DINT EasyFill only: Material ID B156…173 BYTE EasyFill only: Material name for ID1…10 DINT EasyFill only: Set point DINT EasyFill only: Preset DINT EasyFill only: Material overshoot (OVS) DINT EasyFill only: Calming time [ms] EN-214 Minebea Intec...
  • Page 217 Standard only: Limit: Limit 3 on (as floating point number) R285 REAL Standard only: Limit: Limit 3 off (as floating point number) R287 REAL Write the value in the preset tare memory (as floating point num- ber). LWORD SPM out X1088…1151 BOOL Output Minebea Intec EN-215...
  • Page 218 The system variables (e.g. ST_WGT_A) for communication via OPC are described in operating instructions PR 1792 (Chapter 4 + 5). Example: Production start Write material parameters (D44…D49). Start batching (X1168). Monitor status (B144, B145). Once batching is complete, read report data. EN-216 Minebea Intec...

  • Page 219: Repairs And Maintenance

    14.1 Repairs Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.

  • Page 220: Disposal

    Please see our General Terms and Conditions for further information. Service addresses for repair acceptance and collection points can be found on the product information enclosed with the product as well as on our website (www.minebea- intec.com). Should you have any further questions, please contact your local service representative or our service center.

  • Page 221: Error Messages

    No values from scale Internal weighing point: The measuring signal is higher than the permissible range of 36 mV. Cannot read weight values from ADC (analog-digital converter). Error in weighing electronics board. Defective load cell. Cable break. Minebea Intec EN-219...

  • Page 222: Weight Error Status

    Cable break. Internal scale error. The scale is not connected to the power supply. No weight data The weight value is not displayed: Another weighing point was selected. Press to assign the new weighing point to the device. EN-220 Minebea Intec...

  • Page 223: Error Messages For Digital Load Cells From Minebea Intec

    Switch the device off and on again. Wrong serial number Serial number of scale does not match the number set in the device. 16.4 Error messages for digital load cells from Minebea Intec VNC text Error and possible cause Overload The measuring signal is higher than Max + (x d): Wrong setting.

  • Page 224: Error Messages During Calibration

    0.8 internal counts per scale interval (d) are available. This message displays if the maximum load is not an integer multiple of the scale interval. Weight units don't match, e.g., subsequent change for [Max] from kg in- to lb. EN-222 Minebea Intec...
  • Page 225 Adapt the standstill conditions. This message is displayed if the weight on the scale is < the dead load after input of the weight value. The maximum capacity is not an integer multiple of the scale interval. Minebea Intec EN-223...

  • Page 226: Error Numbers @ "Last_Error

    Sequence number is invalid. invalid Invalid fieldbus com- Fieldbus action is invalid (e.g., simultaneous start and stop com- mand mand). Cannot read from Error when reading a material entry from the hard drive memo- earom ry (EAROM) → hardware error EN-224 Minebea Intec...
  • Page 227 Example: Starting filling during an ongoing filling process or star- ting filling when querying the system setup. Weight unit of mate- The unit of the weighing point does not match the unit of the ma- rial invalid terial. Minebea Intec EN-225...

  • Page 228: Technical Data

    Current number 30 = Hamburg 252* = April 2010 * Is increment according to the year group table of Minebea Intec. 17.3 General data The following characteristics are valid after a warm-up time of at least 60 minutes (reference temperature 23 °C).

  • Page 229: Electromagnetic Compatibility (Emc)

    8 load cells, each with 650 Ω for max. 4 load cells, each with 350 Ω Sense voltage monito- Sense voltage below U = +4…-4 V ring will be detected. Can be switched off via software Max. load ≥75 Ω Minebea Intec EN-227...

  • Page 230: Principle

    Length of the connecting cable between junction box and instrument Cable type PR 6135, PR 6135A max. 500 m – length of the load cell cable Length of the connecting cable between weighing platform and instrument Cable type LiYCY max. 500 m EN-228 Minebea Intec...

  • Page 231: Mechanics

    PR 5220/00 PR 5220/01, -/06, -/07 Net weight 0.29 kg 0.35 kg 17.7 Documentation on the CD included The documents and manuals listed in the appendix (see Chapter 18.3) can be found on the PR 5220 CD. Minebea Intec EN-229...

  • Page 232: Appendix

    S4 = OFF 18.3 Certificates Ser. no. Description Document no. EU-Declaration of Conformity MEU17030 Declaration of Conformity MDC17004 Certificate of Conformance UL 20170313 – E478290 The documents listed in the table can be found on the PR 5220 CD. EN-230 Minebea Intec...
  • Page 234 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

This manual is also suitable for:

Pr 5220/00Pr 5220/01Pr 5220/06Pr 5220/07

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