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Related Manuals for Scanprobe X60
Summary of Contents for Scanprobe X60
- Page 1 X60-X90 User Manual Focusing on the Future Scanprobe Techniques Limited...
- Page 2 Figure 3: X60-X90 System Components ................11 Figure 4: Hybrid Camera ...................... 12 Figure 5: X60-X90 Coiler Product Label and Serial Number Position ........13 Figure 6: Hybrid Camera Serial Number ................14 Figure 7: CCU and Charger Connector ................. 23 Figure 8: Connecting the Hybrid Camera ................
- Page 3 Scanprobe Techniques Limited Ltd and then only on the condition that this confidentiality clause in unmodified form is included in any such reproduction.
- Page 4 Introduction The Scanprobe Techniques Limited X-Range 60-meter and 90-meter Pipeline Inspection Coiler (X60–X90) is a fully integrated CCTV pipeline survey and inspection solution, purpose- built for deployment in non-hazardous environments. Designed with versatility and performance in mind, the system is fully compatible with the X-Range Tablet, the mina application, and the Maxprobe™...
- Page 5 Please retain this document in a secure location for future reference. Warning: Prior to operating the X60–X90 System, it is imperative to thoroughly read and fully understand the contents of this user manual. This manual provides critical information, safety warnings, and operational guidelines designed to mitigate risks, enhance system reliability, and prolong the lifespan of the equipment and its components.
- Page 6 Warning: Risk of injury or damage: Do not use or charge an X60-X90 System with a damaged or an exposed battery pack. Warning: Risk of damage to eyes and eyesight: X-Range Systems feature bright LED illumination on the camera head which may cause damage to the eyes or to eyesight when fully illuminated.
- Page 7 The X60–X90 System should be carefully inspected for signs of damage or wear both before and after each use. Any required cleaning, servicing, or repairs must be carried out promptly to maintain safe and effective operation.
- Page 8 It is important to note that the X60 and X90 Coilers are NOT certified for use in ATEX zones and should not be operated in environments with a risk of explosions due to flammable gases or dust.
- Page 9 Disposal The X60-X90 System is classed as electrical equipment and is covered by the Waste Electrical and Electronic Equipment Regulations 2013 (as amended). The X60-X90 coiler and the Maxprobe™ CCU both contain batteries and by law must not be disposed of in landfill waste.
- Page 10 The system needs to be powered up before any devices can be recognised. X60-X90 Coiler The X60-X90 Coiler contains the electronics hub and gathers the push rod in a uniformed and redistributable way. The X60-X90 Coiler has been designed to be compact and user friendly.
- Page 11 X40 User Manual Figure 3: X60-X90 System Components Power Button Table holder clamp Status LED Side Plate USB-C Connector Coiler Brake Charger input and Maxprobe Connector Connector Guard Hybrid Camera The Hybrid Camera, illustrated in Figure 4, is a cutting-edge, fully sealed unit with an IP68 rating, built to withstand depths of up to 3 metres in standing water.
- Page 12 SX60-X90 User Manual allows for accurate fault detection, dramatically reducing the need for extensive excavation and making pipeline repairs faster, less disruptive, and more cost-effective. With this powerful tool, engineers can take a smarter, more focused approach to maintenance, optimising both time and resources for superior outcomes. Figure 4: Hybrid Camera Warning: Do not attempt to open the camera head at any time.
- Page 13 X40 User Manual Component Identification All Scanprobe components are marked with unique serial numbers for identification. Do not erase these identification markings or tamper with these in any way. X60-X90 Coiler The serial number can be found on the mental plate engraved on the side of the reel. (see Figure 5).
- Page 14 SX60-X90 User Manual Hybrid Camera Head The Hybrid Camera Head has a serial number marking etched around a recess on the connector (see Figure 6). Figure 6: Hybrid Camera Serial Number Version 1.a Dd mmm yyyy...
- Page 15 Prior to Use Safety Precautions for Operating the X60-X90 System Prior to using the X60-X90 System, it is essential to assess your surroundings and identify any potential hazards that could result in serious injury or fatality. To ensure safe and reliable...
- Page 16 If any damage is detected, immediately disconnect the power supply and do not use the equipment until it has been fully inspected and repaired by Scanprobe Techniques Ltd. or an authorised Scanprobe repair centre. To prevent water ingress, ensure no liquid enters the Control Tablet or coiler hub.
- Page 17 X40 User Manual Initial Set-up X-Range Tablet From the moment you purchase an X-Range System and throughout its continued use, one of the most noticeable advantages is the attention to detail invested in its design and user experience. If your system includes an X-Range Tablet, please follow the steps outlined below to ensure a smooth and efficient setup process.
- Page 18 SX60-X90 User Manual 4. Mount the Tablet Slide the base of the tablet into the lower section of the holder. 5. Secure the Tablet Press the top of the tablet into the holder until it sits flush against the main body of the holder.
- Page 19 X40 User Manual 7. Finalise Setup Insert the security screw to lock the tablet in place. Connect the USB cable to establish communication between the tablet and the X-Range system. Version 1.a Dd mmm yyyy...
- Page 20 SX60-X90 User Manual Tablet Licencing Software License Activation & Connectivity Notice The X-Range tablet is equipped with a built-in software license designed to enhance security and enable remote updates. Note This license is included at no additional cost as part of the tablet package. To maintain activation, the license requires periodic verification via an internet connection.
- Page 21 X40 User Manual Unscrew the dust cap on the rod and camera. Turn the dust caps anticlockwise to loosen it, then take them off. Lining up the camera and rod. Line up the red dot with the shoulder on the connector (the flat part). Connecting the camera and rod.
- Page 22 SX60-X90 User Manual Figure 7: Connecting the Hybrid Camera Note Always ensure the connector contacts are clean, free from grease, and show no signs of corrosion. Warning Exercise care when connecting or disconnecting system connectors, as excessive force may compromise the environmental seals. Damage to these seals can lead to water ingress, potentially impacting the integrity and performance of the system.
- Page 23 Before powering up the X60–X90 Coiler, ensure that the internal battery has sufficient charge. For detailed guidance on charging the unit, please refer to the X-Range Charging Procedure. The power button, positioned on the side of the X60–X90 coiler (see Figure 3), operates as follows: Version 1.a...
- Page 24 Perform hard shutdown (forced power seconds off) Table 1: Multifunction Button Actions Follow these guidelines to turn your X60-X90 ON /OFF and to use the sonde function. Step-by-Step Start-Up Process Step 1: Press the coiler power button briefly (do not hold).
- Page 25 A fully integrated, globally recognised pipeline reporting solution with cloud storage capabilities. Note: This service requires an additional licence, which can be purchased directly from WinCan or through Scanprobe at the time of equipment purchase. Version 1.a Dd mmm yyyy...
- Page 26 SX60-X90 User Manual Brake and coiler control Engineered for optimal safety and operational efficiency, the X60-X90 features an advanced brake disc system that precisely manages cable tension and retraction speed. This mechanism ensures smooth, controlled operation, reducing the risk of equipment damage and enhancing the overall reliability of inspections.
- Page 27 For optimal battery longevity, recharge the battery when it reaches a low level of charge and avoid charging it to its absolute full capacity. To prevent degradation of battery life, avoid leaving the X60-X90 system plugged into the charger once the battery has reached full charge.
- Page 28 The Maxprobe CCU is a bespoke control unit specifically designed for the use in the pipeline inspection sector. This device is designed for use across the Scanprobe range of pipeline inspection systems, it is IP56 rated for outdoor use and has the capability of creating industry-recognised WRc reports using “mina”, “WinCan VX”...
- Page 29 Adaptor Figure 11: Illustration of X60-X90 System Accessories All accessories and replacement components, including the X-Range to Maxprobe Cable (Part No. 1007- Version 1.a 2061-0), are available for purchase through Scanprobe Techniques or an authorised service centre. Dd mmm yyyy...
- Page 30 • Follow all safety instructions as described in this document. • As the operator of the X60-X90 Camera System, it is your responsibility to ensure the following: Use the camera system exclusively for the works described in the Intended Use •...
- Page 31 X40 User Manual Aftercare and Maintenance To maximise the longevity and performance of your X60–X90 System, all components should be kept clean and well-maintained. Regular cleaning helps reduce abrasion and general wear during operation, significantly extending the system's operational life while minimising the need for repairs.
- Page 32 If a customer experiences an issue with an X-Range System during the warranty period, they should contact Scanprobe Techniques Limited immediately to discuss the problem. Scanprobe may request that the equipment be returned for further assessment. Please note that the warranty provided is a back-to-base warranty, meaning it is the owner's responsibility to return the system to Scanprobe for evaluation and repair.
- Page 33 X40 User Manual User Notes Version 1.a Dd mmm yyyy...
- Page 34 SX60-X90 User Manual Data Sheet Version 1.a Dd mmm yyyy...
- Page 35 X40 User Manual Version 1.a Dd mmm yyyy...
- Page 36 Scanprobe Techniques Ltd Unit 11, Kenley Trade Park, Old Barn Lane, Kenley, Surrey, CR8 5AU www.scanprobe.com sales@scanprobe.com +44 (0)20 3253 2001...
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