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SIP Industrial Products Limited
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
United Kingdom
For help or advice please contact
your distributor, or sip directly on:
Tel.: 01509 500400
Email:
sales@sip-group.com
or
customerservice@sip-group.com
www.sip-group.com
SIP QT AIR COMPRESSOR
4.5HP 150L & 200L
SIP Code 05497 05498
Please read and fully understand the instructions in this manual before
operation. Keep this manual safe for future reference.
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Summary of Contents for SIP QT 4.5HP 150L
- Page 1 LE12 9NH United Kingdom SIP QT AIR COMPRESSOR 4.5HP 150L & 200L SIP Code 05497 05498 For help or advice please contact your distributor, or sip directly on: Tel.: 01509 500400 Email: sales@sip-group.com customerservice@sip-group.com www.sip-group.com Please read and fully understand the instructions in this manual before...
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Page 3: Table Of Contents
INDEX Page Content Safety Symbols Used Throughout This Manual 4 - 5 Safety Instructions 6 - 7 Electrical Connection 8 - 9 Guarantee Technical Specification 10 - 11 Getting To Know Your Air Compressor 12 - 15 Assembly Instructions 16 - 19 Operating Instructions 20 - 22 Maintenance... -
Page 4: Safety Symbols Used Throughout This Manual
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL Danger / Caution: Indicates risk of personal injury and / or the possibility of damage Warning: Risk of electrical injury or damage Note: Supplementary Information Important: Please read the following instructions carefully, failure to do so could lead to SAFETY INSTRUCTIONS Before using your compressor it is in your own interest to read and pay attention to... - Page 5 SAFETY INSTRUCTIONS not use in dusty or otherwise dirty locations. See pages 8 & 21. Some of the metal parts can become quite hot during operation. Do not touch these until the compressor has cooled down. Always set the pressure regulator to the recommended setting for the tool. When spraying flammable materials e.g.
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Page 6: Electrical Connection
ELECTRICAL CONNECTION PLUG WIRING Important: Please read the following instructions carefully, failure to do so could lead to serious injury, or damage to the product. This product must be connected to a minimum of a 16A plug and supply, the use of a “D”... - Page 7 ELECTRICAL CONNECTION Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always replace the fuse with the same value as the original. Warning: Improper use of extension leads may cause inefficient opera- tion of the item which can result in overheating and motor damage.
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Page 8: Guarantee
GUARANTEE These SIP QT Air 4.5HP models are covered by a 12 month parts and labour warranty covering failure due to manufacturers defects, and a further 12 months parts and labour warranty after the successful completion of a paid- for service. -
Page 9: Technical Specification
Damage caused by dust ingress whether it be overspray, plasma cutting fume or any other heavy particles are not covered under warranty TECHNICAL SPECIFICATION Model 05497 QT 4.5HP 150L 05498 QT 4.5HP 200L Input Voltage 220 - 240V ~ 50Hz Motor Power 3 x 1.5HP/1.1KW... -
Page 10: Getting To Know Your Air Compressor
GETTING TO KNOW YOUR COMPRESSOR Item No Description Item No Description Condensate Drain Valve Locking Castor Wheel x 2 Delivery Pipe x 3 Motor Capacitor x 3 Control Box Working Pressure Regulator Air Filter x 6 Quick Connect Air Outlet Euro Type Motor Pump Assy x 3 Hose Reel Mounting Bracket On/Off Pressure Switch... - Page 11 GETTING TO KNOW YOUR COMPRESSOR Images in this manual may differ to actual product...
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Page 12: Assembly Instructions
ASSEMBLY INSTRUCTIONS CONTENTS Description Description Handle (image may differ) Nuts, Bolts & Washer Kits Large Wheel Air Filters Wheel Axle Locking Castors... - Page 13 ASSEMBLY INSTRUCTIONS PREPARATION Before beginning the assembly of the product make sure the assembly area is clean and ready to carry out the different operations required to build the compressor. Tools will be required (not supplied). LARGE WHEEL ASSEMBLY Two people will be required to fit the wheels & castor wheels. Insert the wheel axle through one of the wheels.
- Page 14 ASSEMBLY INSTRUCTIONS LOCKING CASTOR WHEEL ASSEMBLY Insert one of the bolts along with the washer through one of the castor wheels. Fig.3. Offer wheel up to the wheel bracket on the air receiver. Fig.3 Fit the nut & washer and tighten the full assembly as indicated in the picture below Figs 4 &...
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Page 15: Handle Options
ASSEMBLY INSTRUCTIONS Cont... FITTING THE HANDLE Offer handle up to the two bosses welded on the air receiver. Note: make sure the retaining screws are loosened off to allow handle access. Fig.7. Tighten cap head screws. Fig.8. Fig.7 Fig.8 HANDLE OPTIONS The compressor has the facility to fit an optional air hose reel. -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS POWERING UP THE COMPRESSOR • Fit a 16A 230V (Blue) plug to the mains lead. (not supplied). • Plug into the supply, check that the ON/OFF switch on the compressor is OFF and that the pressure switch RED button is pressed down. •... -
Page 17: Before Each Start-Up
OPERATING INSTRUCTIONS BEFORE EACH START-UP Press the ON/OFF switch down to the OFF position. When using the air pressure regulator, pull the knob up and turn anti - clockwise until it stops. Fig.10 Attach air hose/accessories or air tools (not included) to the airline outlet coupler. -
Page 18: How To Start The Compressor
OPERATING INSTRUCTIONS HOW TO START THE COMPRESSOR Ensure that the condensate drain valve is closed on the tank. Page 9, Item Plug in the mains lead. Switch on the mains supply and the ON/OFF switch on the air compressor Control Panel Pull the ON/OFF switch knob UP to the ON position and allow tank pressure to build. - Page 19 OPERATING INSTRUCTIONS HOW TO STOP & SHUT-DOWN THE COMPRESSOR Press the ON/OFF switch knob down to the OFF position. Switch OFF on the control panel & mains supply. Unplug the mains lead. Reduce the pressure in the tank until empty. Open the tank drain valve to allow condensate to drain Page 9, Item A.
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Page 20: Maintenance
Changing the Air Filter. The air filter should be changed after 100 hours of use. Check and inspect regularly. Please, get in touch with SIP customer service for spare parts information or visit the SIP website: www.sip-group.com Simply unscrew to remove.Fig.7. -
Page 21: General Maintenance Schedule
MAINTENANCE • Cleaning & Storage. Clear dust from the machine at regular intervals, if used in a dirty environ- ment the machine should be cleaned after each use. If the machine is not going to be used for a long time, store it in the original packaging and in a dry place. - Page 22 MAINTENANCE 1000HOUR / ANNUAL SERVICING The servicing window is 1000hrours or annually whichever comes first. Servicing warranty: Eligibility for the second year (12month period) war- ranty relies upon a paid service being undertaken which must include the replacement of:- Piston ring / seals Valve plates Valve plate gaskets / seals Air filters.
- Page 23 EXPLODED DRAWING & PARTS INFORMATION FAULT CAUSE REMEDY Air Leaking From Pressure Dirt or ingress preventing Unscrew the top of the Switch pastille from seating NRV (Non Return Valve). Remove pastille and clean. Poor performance; Fre- Duty cycle exceeded. Replace any faulty gas- quent Start-ups.
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Page 24: Exploded Drawing
EXPLODED DRAWING 05497 150L & 05498 200L... -
Page 25: Parts List
PARTS LIST Item Description Item Description Item Description Complete Pump 1.5HP Pump foot Sealing gasket Valve plate kit Motor Bearing Air Receiver 150Ltr 05497 Cylinder bolt Motor stator 230V/50HZ Air Receiver 200Ltr 05498 Black metal air filter 3/8“ Capacitor 230V/50HZ Receiver plug 1"... -
Page 26: Uk - Declaration Of Conformity
England As the manufacturer within the UK, England, Scotland & Wales, declare that the SIP QT Air 4.5HP 150L Air Compressor 230V - SIP Part No. 05497 SIP QT Air 4.5HP 200L Air Compressor 230V - SIP Part No. 05498 Conforms to the requirements of the following regulation(s), as indicated. -
Page 27: Eu - Declaration Of Conformity
Republic of Ireland As the manufacturers authorised representative within the EC declare that the SIP QT Air 4.5HP 150L Air Compressor 230V - SIP Part No. 05497 SIP QT Air 4.5HP 200L Air Compressor 230V - SIP Part No. 05498 Conforms to the requirements of the following directive(s), as indicated. - Page 28 If your supplier offers a disposal facility PLEASE CONTACT YOUR DISTRIBUTOR, please use it or alternatively use a recog- OR SIP nised recycling agent. This will allow the recycling of raw materi- DIRECTLY ON: als and help protect the environment.
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