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INSTALLATION AND OPERATION
MANUAL
Atmospheric
Above-Ground Pool
& Spa Heater
(Chauffe-Piscine)
Models 106 and 156
NOTICE
SCAN WITH QR EQUIPPED SMART
DEVICE FOR ONLINE MANUAL.
SEE PAGE 30 FOR QR CODE.
English/French
WARNING:
If
A
instructions are not followed exactly, a fire or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors and liquids or other
combustible materials in the vicinity of this or any
other appliance. To do so may result in an explosion
or fire.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
.
supplier
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
the
information
in
these
AVERTISSEMENT: Assurez-vous de bien
A
suivre les instructions données dans cette notice
pour réduire au minimum le risque d'incendie ou
d'explosion ou pour éviter tout dommage matériel,
toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ou ni d'autres
vapeurs ou liquides inflammables à proximité de cet
appareil ou de tout autre appareil.
CE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
•
Ne pas tenter d'allumer d'appareil.
•
Ne touchez á aucun interrupteur; ne pas vous
servir des téléphones se trouvant dans la
bâtiment.
•
Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivre les instructions du
fournisseur.
•
Si vous ne pouvez rejoindere le fournisseur,
appelez le service es incendies.
L'installation et l'entretien doivent être assurés par
un installeur qualifié ou par le fournisseur de gaz.
Effective: 06-30-23
Replaces: 02-28-23
P/N 241519 Rev. 14
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Table of Contents
Related Manuals for Rheem Raypak 106
Summary of Contents for Rheem Raypak 106
- Page 1 INSTALLATION AND OPERATION MANUAL Atmospheric Above-Ground Pool & Spa Heater (Chauffe-Piscine) Models 106 and 156 NOTICE SCAN WITH QR EQUIPPED SMART DEVICE FOR ONLINE MANUAL. SEE PAGE 30 FOR QR CODE. English/French WARNING: information these AVERTISSEMENT: Assurez-vous de bien instructions are not followed exactly, a fire or suivre les instructions données dans cette notice explosion may result causing property damage, pour réduire au minimum le risque d’incendie ou...
- Page 2 Revision 14 reflects the following changes: Added "Gas Regulator Best Practices" section. Added "Decal" to gas conversion IPL section.
-
Page 3: Table Of Contents
TABLE OF CONTENTS 1. WARNINGS ............. 4 5. CONTROLS ............16 Pay Attention to These Terms ......... 4 P-106 Control Adjustments ........16 P-156 Control Adjustments ........17 2. WATER CHEMISTRY ..........5 P-156 Thermostat Operation ......... 17 Automatic Chlorinators and Chemical Feeders..5 Status and Diagnostics ......... -
Page 4: Warnings
1. WARNINGS Pay Attention to These Terms Indicates the presence of immediate hazards which will cause severe personal injury, death or DANGER substantial property damage if ignored. Indicates the presence of hazards or unsafe practices which could cause severe personal injury, WARNING death or substantial property damage if ignored. -
Page 5: Water Chemistry
2. WATER CHEMISTRY • Automatic chemical dosing devices and salt chlorinators are usually more efficient in heated water, unless controlled, they can lead to excessive NOTE: Corrosive water causes damage which is not chlorine level which can damage your heater. covered under warranty. -
Page 6: Before Installation
Plastic Header spas or hot tubs. R = Raypak C = Copper M = Rheem AVERTISSEMENT: La U.S. Consumer Product D = Ruud Safety Commission indique que des températures de N = Natural l’eau élevées deuvent être dangereuses. -
Page 7: General Information
General Information Shipping Weight Input Gas Conn. Water Conn. lbs. (kg) Model BTU/hr. (KW) (NPT) (NPT) Std. Heater w/ Stackless Top Drafthood Assembly 105,000 (30.75) 85 (38.6) 1/2" 1-1/2" or 2" 14 (6.35) 150,000 (43.93) 100 (45.4) Table B. Basic Product Data WARNING: This unit contains refractory ceramic Product Receipt fiber (RCF) insulation in the combustion chamber. -
Page 8: Clearances
Distance Clearances Description Location in. (mm) Back 9 (229) AVERTISSEMENT: Cet appareil doit être installé Right 9 (229) conformément au National Fuel gas Code ANSI Z223.1, a. 3-1/2" (89 mm) thick Left 9 (229) et aux exigences de l’autorité competente. masonry walls without Vent 5 (127) - Page 9 6" STACK (152 mm) ASSY 106: 9-5/16" 236 mm) 156: 11-13/16" AMP DRAW (300 mm) 120 VOLT 240 VOLT 55-1/2" STACKLESS TOP ASSY 4.37" (1410 mm) (111 mm) 3.87" (98 mm) WATER WATER INLET 2" OUTLET 2" 27-1/2" 15.13" (698 mm) (384 mm) 17-3/4"...
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Page 10: Outdoor Installation
(0.3 m) above any door, window or gravity inlet into This heater must b e installed at least 5' (1.52 m) from the any building. The top surface of the heater shall inside wall of a pool unless separated from the pool by a be at least 3' (0.9 m) above any forced air inlet, or solid fence, wall or other permanent solid barrier. -
Page 11: Combustion & Ventilation Air (Indoor Units Only)
Locate heater as close as is practical to a chimney or gas Vent Piping vent. Heater must always be vented to the outside, per the National Fuel Gas Code and applicable local codes. Appliance Categories See Vent Piping section for details. Minimum allowable Heaters are divided into four categories based on the space is shown on the rating plate. -
Page 12: Gas Connections
VENT CAP 8' (2.4 m) CAUTION: The heater and its manual shutoff valve OR LESS must be disconnected from the gas supply during 24" MIN 24" MIN (61 cm) any pressure testing of that system at test pressures (61 cm) in excess of 1/2 psig (3.5 kPa). -
Page 13: Flow Rates
Maximum Equivalent Pipe Length ft (m) Input Model Tubing BTU/hr (kW) 1/2" 3/4" 1" 105,000 (30.8) 25 (7.6) 71 (21.6) 98 (29.8) 360 (109.7) 316 (96.3) 933 (284.3) 150,000 (43.9) 14 (4.2) 34 (10.3) 50 (15.2) 183 (55.7) 163 (49.6) 530 (161.5) Table capacities are based upon use of sch 40 black iron pipe. - Page 14 Internal Automatic Bypass Valve Pressure Relief Valve Installation A built-in automatic bypass valve is provided in the In/Out To conform to local building codes, it may be necessary to header. The internal bypass valve automatically responds install a pressure relief valve. A 3/4” pressure relief valve, to changes in water pressure in the piping system.
-
Page 15: Electrical Connections
Electrical Connections 240 Volt Installation Instructions Be sure that electrical service to the heater has proper CAUTION: This heater has provisions to be overload fuse or circuit breaker protection, wire size and connected to an alternate supply source. To reduce the connections which comply with all applicable codes. -
Page 16: Controls
5. CONTROLS P-106 Control Adjustments The P-106 has an analog control system. The pool or spa water temperature is controlled by the thermostat on the upper front panel of the heater. The control center contains an On/Off toggle switch and a thermostat. The switch functions as a means for turning the heater On or Off. -
Page 17: P-156 Control Adjustments
P-156 Control Adjustments P-156 Thermostat Operation The P-156 has a digital control system. The pool heater (chauffe-piscine) touchpad, located on the upper front panel of the heater, allows the user to select either POOL or SPA operation, and to adjust the setpoint temperature. The LCD display window indicates the mode (OFF, SPA, POOL) and the actual water temperature. -
Page 18: Program Button
Press the DOWN button. The Fault History displays up to Both the POOL and SPA setpoints will revert to the ten faults in memory. The order of the faults begins with minimum setpoint of 65°F (18°C) and both POOL and SPA “Fault Last,”... -
Page 19: Status And Diagnostics
The following conditions are displayed only while there is NOTE: Both the POOL and SPA setpoints will revert a demand for heat present. back to the minimum setpoint of 65°F (18°C) and the POOL and SPA maximum temperature settings will be Display Condition 104°F (40°C). -
Page 20: Remote Operation
Remote Control Installation and Operation Activating the Remote To activate or deactivate the remote function, follow these CAUTION: Before installing remote controls to the steps: P-156 heaters, read the following: The digital thermostat model is remote-ready in most cases. The digital liquid 1. -
Page 21: Time Clock/Fireman's Switch
NOTE: The remote wires must be connected to the 7-pin connector before the connector is plugged into the board. 2-Wire Remote Control (On-Off) P-156 This application assumes that only one heating function (pool or spa) is required. 1. Turn on power to the heater. 2. -
Page 22: Post Start-Up Inspection
On P-106 heaters, splice into the red/white wire to connect Cold Weather Operation the time clock. For P-156 heaters the fireman’s switch connection is located on the 14-pin header connected to Moderate Climate the digital control board. Splice into the red wire jumper tagged “Where necessary add “Fireman’s”... -
Page 23: Wiring Diagrams
6. WIRING DIAGRAMS Figure 36. P-106 Heater Wiring Figure 37. P-156 Heater Wiring... -
Page 24: Maintenance
7. MAINTENANCE 3. Turn pump off and on several times. Heater should shut off immediately. If it does not, repeat Steps 1 The following preventative maintenance is to be and 2. performed one month after start-up and semi-annually NOTE: If heater is installed outside of the limits shown, thereafter. -
Page 25: High Limits
Flame Roll-Out Safety Switch Heaters are equipped with a thermal cutoff device to PILOT VALVE prevent flame roll-out in the event the heat exchanger BURNER becomes blocked. This is a “single-use” type fusible link TRAY or thermal fuse, that must be replaced when disabled PANEL by an over-temperature condition, caused by excessive restriction in the heat exchanger flue passage, roll-out,... -
Page 26: De-Sooting Procedure
Another method is to remove the heat exchanger, ream Heat Exchanger Removal tubes and immerse heat exchanger in non-inhibited de- scale solvent for severe scale build-up. 1. Shut water, gas and electricity off, close valves and relieve pressure, then remove relief valve. Remove De-sooting Procedure side inspection panels. -
Page 27: Troubleshooting
8. TROUBLESHOOTING Mechanical IMPORTANT NOTICE: These instructions are intended for the use of qualified personnel who are specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions. -
Page 28: P-106 Control Logic Flow Chart
P-106 Control Logic Flow Chart START Turn knob to a desired temperature zone. The home circuit breaker may have tripped. Check and reset if necessary. Turn switch on. After six (6) seconds, Is there power to the heater? does the pilot spark? 1. -
Page 29: P-156 Control Logic Flow Chart
P-156 Control Logic Flow Chart Power On • Check On/Off switch (under lid on control panel) Is the water • Check for 120/240 volts to the transformer temperature displayed? (time clock, circuit breaker, wire connections) • Check for 24 volts to Circuit Board (P6 connector) “Remote”... -
Page 30: Qr Code
9. QR CODES View this Installation Manual on your smart device. This QR Code will take you to the most current version of the manual. Previous versions of manuals can be found in the document library at Raypak.com. P/N: 241519 Atmospheric 106-156... -
Page 31: Illustrated Parts List
10. ILLUSTRATED PARTS LIST 10-S 10-C 11-S 12-M 11-M 10-M... - Page 32 14-H 13-H 12-H 15-H 10-H (OPTIONAL) 11-H 16-H (OPTIONAL) 17-H...
- Page 33 CALL DESCRIPTION 106A 156A BURNER TRAY Burner Tray (Sea Level)* Natural Gas 014841F 014842F Propane Gas 014845F 014846F Burner Tray w/Gas Valve (Sea Level)* 014849F 014850F Natural Gas 014853F 014854F Propane Gas Burner Burner Orifice (Sea Level)* Natural 1.30mm 014857F/13 014858F/19 Propane .84mm 014861F/13...
- Page 34 014896F 014897F Jacket Upper Front 014898F 014898F Jacket Lower Rear 014899F 014899F Flue Collector 014900F 014901F Door Panel Raypak 014902F 014902F Rheem 014903F 014903F Ruud 014902F 014902F Access Panels 014904F 014904F Control Panel Analog 014905F Digital 014906F 10-S Control Cover...
- Page 35 NOTES Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 www.raypak.com Litho in U.S.A.
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Page 36: Manuel D'installation Et D'utilisation
MANUEL D’INSTALLATION ET D’UTILISATION Chauffe-piscine et spa à tirage naturel Modèles 106 et 156 AVERTISSEMENT: tout manquement aux WARNING: information these présentes directives peut causer un incendie ou instructions are not followed exactly, a fire or une explosion entraînant des dommages matériels, explosion may result causing property damage, des blessures ou la mort. - Page 37 La révision 14 comprend les changements suivants: Ajout de la section Pratiques exemplaires des organismes de réglementation du gaz. Ajout de Decal à la section IPL de conversion de gaz.
- Page 38 TABLE DES MATIÈRES 1. AVERTISSEMENTS ..........4 5. COMMANDES ............16 Portez une attention particulière Réglages du module de commande P-106 ... 16 aux termes suivants ..........4 Réglages du module de commande P-156 ... 17 Utilisation du module P-156 ........17 2.
- Page 39 1. AVERTISSEMENTS Portez une attention particulière aux termes suivants Signale la présence de dangers immédiats qui causeront d’importants dommages matériels, DANGER de graves blessures ou la mort s’ils sont ignorés. Décrit des risques ou des pratiques non sécuritaires qui causeront d’importants dommages AVERTISSEMENT matériels, de graves blessures ou la mort s’ils sont ignorés.
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