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Summary of Contents for Hyundai HeteroMax HiT-H OI Series
- Page 1 HES INSTALLATION MANUAL (IEC) Issued on Dec. 10 , 2024 (Version1.4) - 1 -...
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Page 2: Table Of Contents
HJT PV MODULE INSTALLATION MANUAL General Information ----------------------------------------------------------------------------------------------------------------------------- 3 1.1 Overview ---------------------------------------------------------------------------------------------------------------------------- 3 1.2 Installation Manual Disclaimer ------------------------------------------------------------------------------------------------- 3 1.3 Limitation of Liability -------------------------------------------------------------------------------------------------------------- 4 1.4 Module Identification ------------------------------------------------------------------------------------------------------------- 4 Unloading and Storage -------------------------------------------------------------------------------------------------------------------------- 4 2.1 Unloading --------------------------------------------------------------------------------------------------------------------------- 4 2.2 Storage ------------------------------------------------------------------------------------------------------------------------------- 8 Unpack ---------------------------------------------------------------------------------------------------------------------------------------------- 9 3.1 Precautions ------------------------------------------------------------------------------------------------------------------------- 9 Installation --------------------------------------------------------------------------------------------------------------------------------------- 11... -
Page 3: General Information
No responsibility is assumed by HD HYUNDAI for any infringement of patents or other rights of third parties, which may result from use of the PV product. NO license is granted by implication or otherwise under any patent or patent rights. -
Page 4: Limitation Of Liability
1.3 Limitation of Liability HD HYUNDAI is not responsible for any form of injury, including but not limited to module operation, system installation, and physical injury, injury and property damage caused by whether it is in accordance with the instructions in this manual. - Page 5 2.1.1 Crane Unloading 1. Before hoisting, a special lifting tool with the right tension should be selected according to the weight and size of the module. During hoisting, the position of the hoist sling should be adjusted to keep the gravity of modules on the top of the packing box; 2.
- Page 6 module glass; 2. In order to ensure better stability when forklifting, adjusting the spacing W between the forklift blades as far as possible to the maximum to prevent forklift scraping the pallet foot pier; 3. Please operate slowly and prohibit the forklift blades from bumping against the carton or pallet. Place protective buer materials in advance to prevent the modules in the packing box from being damaged due to external forces.
- Page 7 2. Height (H) of the mast21.7m with (W1) 1.5m, the mast should be perpendicular to the forklift blade, the mast structure should be strong (can withstand pressure 1.5 tons), when the whole pallet of modules leans on the mast, the mast shall not be deformed due to pressure; 3.
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Page 8: Storage
2.2 Storage Modules should be stored in a dry and ventilated environment and placed on flat ground to avoid breaking or toppling of the package due to deformation or collapse of the ground. Storage requirements: Humidity <85% and temperature range from -40°C to 50°C Note: a. -
Page 9: Unpack
3. Unpack 3.1 Precautions 1. Before unpacking, please check the product model, power grade, serial number and relevant suggestions on the A4 paper (mark) of the outer box, and please read the unpacking instructions carefully. User-defined unpacking is prohibited; 2. Before unpacking, please make sure that the outer packing box is intact. It is recommended to use a utility knife to remove the packing tape and wrapping film. - Page 10 7. Please contact HD HYUNDAI sales personnel in time for equirements related to the module support; 8. In windy weather, do not move the modules, and please fix the unpacked modules properly; 9. Do no perform unpacking outdoor in rainy or snowy conditions;...
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Page 11: Installation
4.1 Fire Safety 1. Prior to installing modules, consult local laws and regulations and follow building fire protection requirements. HD HYUNDAI modules have been qualified for Class C of Fire Rating (as per UL790) according to the corresponding certification standards;... - Page 12 be kept dry and clean to ensure that they are in good working order; 5. Contact with live parts of modules, such as terminals, whether modules connected or not, may result in burns, sparks, and fatal shocks; 6. Do not touch the PV module unnecessarily during installation. Glass surface and the frame may heat up incur burns and electric shock;...
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Page 13: Safe Operation
4.3 Safe Operation 1. Do not unpack the modules during transportation and storage unless the modules have arrived at the installation site; 2. Protect the package from damage. Do not let the packaged modules in a pallet fall apart; 3. When stacking modules, do not exceed the upper limit marked on the packing box; 4. -
Page 14: Installation Conditions
21. Do not carry modules on your head; 22. Do not use rope to carry modules; 23. Do not carry modules on your back; 24. The cover of the junction box should remain closed at all times. 4.4 Installation Conditions 4.4.1 Conditions The module should be installed under the following conditions: 1. -
Page 15: Mechanical Installation Of Componts
4.5 Mechanical Installation of Components 4.5.1 General Requirements 1. All installation methods set forth in this manual are for reference only, HD HYUNDAI is not responsible for providing the relevant installation parts, design and installation of module system. Mechanical loading and safety shall be done by professional system installers or experienced personnel;... - Page 16 6. It is not allowed to drill holes on the glass and frame of the modules without HD HYUNDAI' s permission;...
- Page 17 The material of elastic clamp is S350 GD. If this installation method is used in the project site, please contact HD HYUNDAI to sell and purchase the elastic clamps. *The material and selection of fasteners can be selected according to the actual environment of the project.
- Page 18 4.5.3 Clamp Type Mounting The modules should be installed using special clamp. Installation of aluminum frame edge clamp Installation of aluminum frame middle clamp Installation of steel frame edge clamp Installation of steel frame middle clamp The use of clamp installation modules requires the use of at least four clamps symmetrically fixed modules;...
- Page 19 HD HYUNDAI requires that the distance between the obstacle underneath and the junction box or the glass shall ≥120mm.
- Page 20 Clamps installation diagram - 20 -...
- Page 21 The installation method corresponds to the load The installation method corresponds to the load Module Model D≤200mm 1/5≤D≤1/4L 1/5≤D≤1/4L 30mm≤D≤1/4L 1/5≤D≤1/4L D=450±50mm +5400 +5400 +3600 HiT-HxxxOI -2400 -2400 -2400 HiT-HxxxCE-BF HiT-HxxxCE-BF(ZB) HiT-HxxxCE-BFT HiT-HxxxCE-BFT(ZB) +5400 +2400 +5400 +1600 +2000 -2400 -2400 -2400 -1600 -2000...
- Page 22 (bracket, foundation, etc.) according to the selected mounting holes position or clamp position. All losses caused by design changes or installation errors of the tracker manufacturer may not be covered by HD HYUNDAI warranty. -22-...
- Page 23 Modules with tracking system load list Module Model Bracket Model Installation Hardware test load（Pa） NX Standard Rail (400mm) +1400 -1400 3、4 installation hole NX Standard Rail (790mm) +2200 HiT-HxxxOI NEXTracker NXH/NX100/NXH-XTR（1P） -2200 2、5 installation hole NX Standard Rail (1400mm) +2600 1、6 installation hole -2600 NX Standard Rail (400mm)
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Page 24: Electrical Installation
5. Electrical Installation 5.1 Electrical Performance 1) There is an error of ±3% between the nominal value of module electrical performance parameters such as Isc, Voc, Pmax and standard testing conditions rated value; Standard test conditions of modules: front irradiance 1000W/㎡, atmospheric quality AM1.5, module temperature 25℃... -
Page 25: Cables
4-6mm PV special cables in the roof tile installation; 4) HD HYUNDAI requires that all wiring and electrical connections shall comply with the corresponding requirements of the National Electrical Code; 5) Use light-resistant cable ties and cable clips to fix cables on brackets or mounting rails to avoid blocking the back of modules;... -
Page 26: Bupass Diode
9) Do not connect different (brand and model) connectors together. 5.4 Bypass Diode In case of diode failure, please contact HD HYUNDAI promptly and do not open the junction box by your-self. 5.5 Anti-pid and Inverter Compatibility HD HYUNDAI PV modules are certified with the most rigorous PID testing before leaving the factory. -
Page 27: Cable Method
5.6 Cable method -27-... -
Page 28: Grounding
6. Grounding (1) Module frame should be grounded to avoid lighting strikes and for electrical safety. It can be connected by using 4mm copper core wire threaded through the adjacent ground hole on the module frame. If there is no ground hole, you can also use the unused mounting hole on frame for the grounding;... -
Page 29: Operation And Maintenance
② Other third party grounding devices Modules may be grounded using a third party grounding device, but the grounding must be reliable and certified, and the grounding device is operated in accordance with the manufacturer's requirements. 7. Operation and Maintenance Regular inspection and maintenance of modules must be carried out, especially within the warranty period, which is the user's responsibility. - Page 30 module temperature is low, especially for areas with higher temperatures; 5) Do not try to clean photovoltaic modules with broken glass or exposed wires, which may result in electric shock; 6) As for the frequency of cleaning, it depends on how quick the dirt accumulates. Under normal circumstances, rain will clean the surfaces of modules, which will reduce the frequency of cleaning;...
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Page 31: Visual Inspection Of Modules
② The weight of the cleaning robot should not be too heavy, and module damage and power degradation caused by improper cleaning of the cleaning robot are not within the warranty of HD HYUNDAI. 7.2 Visual Inspection of Modules Visually inspect the modules for appearance defects, in particular: 1) Whether the glass of the module has cracked;... - Page 32 3) Check whether all connectors are tightly connected and whether there is any corrosion; Check connectors, bolt torque, and grounding; Check that the installed hardware is fastened in place, loose connections can cause damage to the array. 4) All cables are inspected for rodent damage or material aging to verify the robustness of their connections.
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