Table of Contents
Troubleshooting
Related Manuals for TOLSEN TOOLS FORCE XPRESS 79981
Summary of Contents for TOLSEN TOOLS FORCE XPRESS 79981
- Page 1 79981/79982 GASOLINE WATER PUMP INSTRUCTION MANUAL SAVE THIS MANUAL ! You will need this manual for safety instructions, operating procedures and warranty. Put it and the original sales receipt in a safe dry place for future reference.
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Page 2: Specifications
SPECIFICATIONS SPECIFICATIONS Pump Suction & Discharge Size 2’’(79981) ; 3’’(79982) Maximum Flow 500L/min(79981) ; 1000L/min(79982) Maximum Head Li at 0 Flow Mechanical Seal Ceramic Included Accessories Intake Strainer, Hose Clamps, Spark Plug Wrench Engine Displacement 212cc Engine Type Horizontal Single Cylinder 4 stroke OHV Cooling System Forced air cooled Type... -
Page 3: Important Safety Information
SAFETY IMPORTANT SAFETY INFORMATION WARNING! Read all instructions. Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. - Page 4 Always wear ear protection when operating or working around the gas engine while it is operating. 7. Use only accessories that are recommended by TOLSEN Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
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Page 5: Service Precautions
4. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact TOLSEN Tools for a replacement. 5. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. - Page 6 SAFETY High Altitude Operation Above 3000 feet To prevent serious injury from fire: WARNING Follow instructions in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke. NOTICE Warranty void if necessary adjustments are not made for high altitude use.
- Page 7 SETUP Controls Fuel tank cap Fuel tank Priming cap Throttle Choke Discharge port Fuel valve Starter handle Engine switch oil dipstick Air filter Intake port Muffler Water drain plug...
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Page 8: Connecting Hoses
SETUP Connecting Hoses Note: Hoses not included. NOTICE: Do not use any reducer on the inlet or discharge port. However, if any reducers were included as part of this pump, they may be used. Note: The Intake Hose (not included) MUST be reinforced with non-collapsible construction. Match hose diameter to port diameters. - Page 9 SETUP Locating the Water Pump Locate the Water Pump on a flat, level, sturdy surface capable of supporting the weight of the Pump. 1. For best Pump performance, place the Pump near the water level and use hoses that are no longer than necessary.
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Page 10: Operation
OPERATING INSTRUCTIONS OPERATION Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Prime the Pump Before starting the engine, fill the Pump with water. To do this: 1. -
Page 11: Starting The Engine
OPERATING INSTRUCTIONS Starting the Engine Before Starting the Engine a. Inspect the equipment and engine. b. Fill the engine with the proper amount and type of both stabilizer-treated unleaded gasoline and oil. 1. To start a cold engine, move the Choke to the START position. To restart a warm engine, leave the Choke in the RUN position. -
Page 12: Stopping The Engine
OPERATING INSTRUCTIONS 7. Adjust the Throttle as needed. 8. Break-in Period: a. Breaking-in the engine will help to ensure proper equipment and engine operation. b. The operational break-in period will last about 3 hours of use. During this period: • Do not apply a heavy load to the equipment. •... -
Page 13: Cleaning, Maintenance, And Lubrication Schedule
OPERATING INSTRUCTIONS MAINTENANCE WARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Turn the Combination Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE: Do not use damaged equipment. -
Page 14: Pump Troubleshooting
TROUBLESHOOTING PUMP TROUBLESHOOTING problem possible Causes probable Solutions 1.Lubricate using recommended oil or grease 1. Incorrect lubrication or Pump overheats according to directions. not enough lubrication. 2. Have qualified technician inspect internal 2. Worn parts. mechanism and replace parts as needed. Unit stalls 1. -
Page 15: Engine Troubleshooting
TROUBLESHOOTING ENGINE TROUBLESHOOTING problem possible Causes probable Solutions FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizertreated 2. Choke not in START position, cold unleaded gasoline and open fuel valve. Do not use engine. - Page 16 TROUBLESHOOTING PUMP TROUBLESHOOTING problem possible Causes probable Solutions Engine misfires 1. Spark plug cap loose. 1. Check cap and wire connections. 2. Re-gap or replace spark plug. 2. Incorrect spark plug gap or 3. Replace spark plug cap. damaged spark plug. 4.
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Page 17: Ce Declaration Of Conformity
CE DECLARATION OF CONFORMITY SUZHOU TOLSEN TOOLS CO.,LTD. 198 HUASHAN ROAD, ZHANGJIAGANG, JIANGSU, CHINA Declare that the product 79981/79982 Gasoline water pump Complies with the essential health and safety requirements of the following Directices: EC Council Directive 2006/42/EC Machinery Standards and technical specifications referred to: EN 809:1998+A1:2009;... - Page 18 SUZHOU TOLSEN TOOLS CO.,LTD. www.tolsentools.com TOLSEN is a trademark or registered trademark of TOLSEN TOOLS. All rights reserved. SCAN TO VISIT TolsenWorld MADE IN CHINA PRODUCT LINK...
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