Overhead door Thermacore 5760 Installation Instructions Manual
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Overhead door Thermacore 5760 Installation Instructions Manual

Overhead door Thermacore 5760 Installation Instructions Manual

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Thermacore
Collection
Models 5760, 5740
and 5720
Installation Instructions
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
Please Do Not Return This Product To
The Store. Contact your local Overhead
Door Ribbon Distributor. To find your local
Overhead Door Ribbon Distributor, refer to
your local yellow pages business listings or
go to the Find a Ribbon Distributor section
online at www.OverheadDoor.com.
©Copyright 2019
Overhead Door Corporation
T a b l e O f C o n t e n t s
®
IMPORTANT NOTICES!
The complete installation instruction manuals are available on our
Ribbon Distributor web site at www.odcexchange.com.
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
Overhead Door Corporation
2501 South State Highway 121 BUS., Suite 200, Lewisville, TX., 75067
Part Number
407555-0002
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REV D 12/05/2019

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Summary of Contents for Overhead door Thermacore 5760

  • Page 1: Table Of Contents

    Door Ribbon Distributor. To find your local close attention to all warnings and notes. After installation is complete, Overhead Door Ribbon Distributor, refer to fasten this manual near garage door for easy reference. your local yellow pages business listings or go to the Find a Ribbon Distributor section online at www.OverheadDoor.com.

  • Page 2: Pre-Installation

    Pre-Installation properly adjusted and operated. To ensure safety of these doors: Safety Information a) Never let children operate or play with the door controls. Keep the remote control away from children, b) Always keep the moving door in sight and people and objects away from the door until the OVERVIEW OF POTENTIAL HAZARDS READ THIS SAFETY INFORMATION CONVEN- door is completely closed.

  • Page 3: Package Contents

    Ratchet wrench Needle nose pliers Level Socket driver: 7/16” Locking pliers Pencil Sockets: 7/16”, 1/2”, 9/16”, (2) Vice clamps Saw horses 5/8” Weather seals & nails (2) Lift handles Socket extension: 3” Wrenches: 7/16”, 1/2”, 9/16”, Leather gloves (If included) &...

  • Page 4: Removing An Existing Door

    Min. Side room Suitable mounting surface Headroom Clearance 2”x 6” lumber minimum is 3 1/2” Intermediate I section 18” Header board 2”x 6” lumber preferred 21” Nail Min. Side room Clearance Finished Bottom section is 3 1/2” Door Side view Bottom weather seal Height Removing an Existing Door...

  • Page 5: Parts Breakdown For Standard Lift, (Standard Application)

    PARTS BREAKDOWN FOR STANDARD LIFT, (STANDARD APPLICATION) H10. NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. Top of vertical track G. (Slot adjustment) hole set Lower hole hole set of hole/ slot pattern...

  • Page 6: Parts Breakdown For Standard Lift, (Optional Application)

    PARTS BREAKDOWN FOR STANDARD LIFT, (OPTIONAL APPLICATION) NOTE: The illustrations shown on this page are general H10. representations of the door parts. Each specific door models may have unique variations. Top of vertical track G. (Slot adjustment) hole set hole set A.

  • Page 7: Installation

    Uncoil the counterbalance lift cables and slip the loop at the ends of the cables over the milford pins on the bottom section. INSTALLATION NOTE: Check to ensure counterbalance lift cable loop fits tightly over the milford pins. Insert a short stem track roller into roller spacer and into the bottom corner bracket. Repeat for other side.

  • Page 8: Step Plate

    Strutting Attachment Tools Required: Power drill, 7/16” Socket driver, Tape measure, (2) Saw horses, 1/4”-14 x 7/8” Self drilling Strut installation Safety glasses, Leather gloves screws for top section INSTALLATION ON THE TOP SECTION: Graduated end hinges Locate strut above top fixture assembly and secure with (2) 1/4” - 14 x 7/8” self drilling Center hinge(s) Strut installation screws at each end and center stile locations.

  • Page 9: Bottom Section

    Vertical Tracks NOTE: Doors with Keyed lock do not require this lift handle. Using sawhorses, lay the bottom and lock sections together on a flat smooth surface. Locate Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure, the inside center stile or the desired lift handle location on the lock (2nd) section of the door.

  • Page 10: Top Section

    one 1/4” - 20 x 5/8” track bolt and one 1/4” - 20 flange hex nut, as shown. WARNING WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.

  • Page 11: Spring Assembly

    REVERSING THE TOP FIXTURE SLIDE, IF NEEDED: BRACKET IN PLAIN VIEW. SHOULD A REPLACEMENT WARNING TAG BE REQUIRED, CONTACT OVERHEAD DOOR CORPORATION FOR REPLACEMENT. NOTE: Depending on your application, you may have to reverse the top fixture slide for more adjustability, prior to securing it to the top fixture base.

  • Page 12: Center Bracket

    Torsion spring Left cable drum assembly Horizontal track Torsion shaft Head plate Counterbalance lift cable hooked Center Bracket in cable drum Tools Required: Power drill, 7/16” Socket driver, Pencil, Step ladder, Tape Head measure, Safety glasses, Leather gloves plate FOR SINGLE SPRINGS: Locate winding cone near centerline of door and raise until torsion shaft is level or slightly above level.
  • Page 13 shaft, tighten screws one full turn). WARNING WARNING NOTE: Repeat these steps with both springs if a dual spring system is being installed. 8. While holding the door down to prevent it from raising unexpectedly in the event the FAILURE TO ENSURE DOOR IS IN A CLOSED POSITION AND TO PLACE spring(s) were over-wound, carefully remove the locking pliers from the torsion shaft and VICE CLAMP ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND vertical tracks.
  • Page 14 WARNING WARNING KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3/4” TO 7/8” MAXI- MUM OF DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN Sound framing SEVERE OR FATAL INJURY. members IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4”...
  • Page 15 Attaching Front Cable Lift Sheaves Extension Extension spring spring Tools Required: Wrench: 9/16”, Tape measure, Step ladder, Safety glasses, Leather gloves NOTE: Refer to Package Contents / Parts Breakdown, to determine if you have a 2 piece or a 3 piece track system. Rear back hang (Perforated angle) Using (1) 3/8”...

  • Page 16: Final Adjustments

    Final Adjustments Front cable Left hand Left hand lift sheave Tools Required: Tape measure, Step ladder, Safety glasses, Leather gloves head plate head plate Counterbalance lift cable Now lift the door and check its balance. If the door is hard to pull down or lifts by itself, adjust Counterbalance extension spring length by loosening the counterbalance lift cables.

  • Page 17: Optional Installation

    Optional Installation Pull Down Rope Label Placement Tools Required: Step ladder, Safety glasses, Leather gloves WARNING IMPORTANT: USING THE ILLUSTRATION, ATTACH THE APPROPRIATE LABELS TO THE AP- PROPRIATE LOCATION ON THE SECTION, AS SHOWN. IF ANY LABELS ARE MISSING, WORN OR DAMAGED, CALL YOUR OVERHEAD RIBBON DISTRIBUTOR FOR REPLACEMENT.

  • Page 18: Maintenance

    Before you begin, read all warning labels affixed to the door and the installation instructions and owner’s manual. When correctly installed, your Overhead Door will operate smoothly. Always operate your door with controlled movements. Do not slam your door or throw your Cleaning Your Garage Door door into the open position, this may cause damage to the door or its components.

  • Page 19: Warranty

    Collection Garage Door Limited Warranty ® The Distributor of Overhead Door Corporation products whose name appears below (“Seller”) warrants to the original purchaser of the Thermacore ® garage door model below (the “Product”), subject to all of the terms and conditions hereof that the Product and all components thereof will be free from defects in materials and workmanship for the following periods of time, measured from the date of installation: •...
  • Page 20 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Contact your local Overhead Door Ribbon Distributor. To find your local Overhead Door Ribbon Distributor, refer to your local yellow pages business listings or go to the Find a Ribbon Distributor section online at www.OverheadDoor.com.

This manual is also suitable for:

Thermacore 5740Thermacore 5720

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