Page 2: Explanation Of Symbols
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 3 Introduction Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. Check a sound. Push the part. Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle.
Page 4: Table Of Contents
Contents Contents Safety Precautions....................1 Points to Note About Turning Off the Main Power Switch ..............2 Points to Note Before Servicing......................2 Points to Note at Cleaning........................2 Notes on Assembly/Disassembly......................3 Handling of packaging materials......................3 1. Product Overview.....................4 Specifications............................5 Names of Parts............................8 External view............................
Page 5 Contents Removing the Rear Upper Cover......................53 Removing the Rear Lower Cover......................53 Removing the Front Upper Cover......................53 Removing the Front Lower Cover......................54 Removing the Right Cover........................55 Removing the Left Cover........................56 Removing the Rear Inner Cover......................57 Removing the Front Inner Cover......................58 Removing the Right Inner Cover......................
Page 6 Contents Adjustment when replacing the C Fold Stopper Solenoid (SL6)............160 6. Installation....................162 How to Utilize This Installation Procedure..................163 Illustrations Used in This Procedure....................163 Descriptions Used in This Procedure....................163 Symbols in the Illustration........................163 Checking Before Installation......................164 Checking the Power Supply....................... 164 Checking the Installation Space......................164 Check Items when Turning OFF the Main Power.................
Page 7: Safety Precautions
Safety Precautions Points to Note About Turning Off the Main Power Switch ......2 Points to Note Before Servicing.... 2 Points to Note at Cleaning....2 Notes on Assembly/Disassembly..3 Handling of packaging materials... 3...
Page 8: Points To Note About Turning Off The Main Power Switch
Safety Precautions Points to Note About Turning Off the Main Power Switch This equipment does not have a main power switch, but it has only a leakage breaker. This equipment is powered when the main power switch of the host machine is turned on. The leakage breaker detects overcurrent and power leakage.
Page 9: Notes On Assembly/Disassembly
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Page 10: Product Overview
Product Overview Specifications........5 Names of Parts........8...
Page 11: Specifications
1. Product Overview Specifications <Inserter Unit> Item Description Remarks Original pickup method Auto pickup/delivery Top separation using separation roller Original placement Face-up Original transport mode Single-sided Original type Pick Up Section:Thin paper, Plain paper, Recycled paper, Heavy paper,Coated paper ,Color paper, Tab paper, Bond paper, Letter- head, Texture paper Feed Section:All substrates host machine supports Original size...
Page 12 1. Product Overview Folding accuracy standard Z1 Dimensions Z2 Dimensions 102 to 106mm 104 to 108mm 88 to 92mm 90 to 94mm 71.25 to 75.25mm 73.25 to 77.25mm 11 x 17 105 to 109mm 107 to 111mm LTRR 66.75 to 70.75mm 68.75 to 72.75mm C3 Dimensions LTRR...
Page 13 1. Product Overview Item Specification Remarks Power supply Consent type Universal:100 to 240V Power consumption Operating: Max. 120 W...
Page 14: Names Of Parts
1. Product Overview Names of Parts External view [1] Tray [2] Top cover [3] Front upper cover [4] C fold delivery tray [5] Folding unit...
Page 15 1. Product Overview [6] Jam removal lever [7] Horizontal feed guide [8] Jam removal lever (inserter unit) [9] Feed guide (right) [10] [10] Feed guide (left)
Page 16: Cross Section
1. Product Overview Cross Section [10] [27] [26] [11] [12] [13] [25] [14] [15] [24] [16] [17] [23] [18] [22] [19] [20] [21] [1] Pickup roller [15] Fold roller 2 [2] Feed roller [16] Fold roller 3 [3] Separation roller [17] Delivery roller 1 [4] Registration roller [18] Delivery roller 2...
Page 17: Technical Explanation
Technical Explanation Insertion Unit........12 Folding Unit......... 24 Detecting Jams........35 Power Supply........36 Upgrading..........37...
Page 18: Insertion Unit
2. Technical Explanation Insertion Unit Basic Construction ■ Electric Circuit Overview The operation sequence of this unit is controlled by the inserter/folder controller PCB. The inserter/folder controller PCB incorporates a CPU. The CPU interprets the signals from sensors and the signals from the host machine to output the signals for driving DC loads such as motors and solenoids at the predetermined timings.
Page 19: Part Construction
2. Technical Explanation Part Construction ■ Roller Layout [10] [27] [26] [11] [25] [14] [15] [24] [16] [17] [23] [18] [22] [1] Pickup roller [14] Fold roller 1 [2] Feed roller [15] Fold roller 2 [3] Separation roller [16] Fold roller 3 [4] Registration roller [17] Delivery roller 1 [5] Feed roller 1...
Page 20: Technical Explanation
2. Technical Explanation ■ Drive Train/Sensor Layout S3 Paper feed sensor S12 Reverse entrance sensor S4 Paper registration sensor S25 Delivery sensor S5 Tray lower limit sensor M1 Paper feed motor S6 Paper set sensor M2 Tray lift motor S7 Tray paper sensor 1 M3 Reverse unit motor S8 Tray paper sensor 2 M4 Straight path feed motor...
Page 21: Basic Operation
2. Technical Explanation Basic Operation This unit supports the following two functions. 1. Insertion Function This function is used to feed paper from the inserter tray to the finisher to add the front cover, back cover, and interleaving paper to the sheets delivered from to the host machine. When the sheets are saddle-stitched for face-up delivery, the sheets are reversed in the reversing unit.
Page 22 2. Technical Explanation ■ Inserter's Straight Paper Feed Sequence This section explains the operation performed when two document sheets are fed from the inserter paper feed unit. 1. Separate Feed - The tray lift motor (M2) turns in the reverse direction to raise the paper feed tray. - When turning on of the paper feed sensor (S3) is detected, the tray lift motor stops.
Page 23 2. Technical Explanation 3. Feeding the First Sheet to the Horizontal Feed Section - The straight path feed motor (M4) turns in the reverse direction and the reverse unit motor (M3) also turns in the reverse direction to feed the document sheet to the horizontal feed section.
Page 24 2. Technical Explanation 5. Feeding the Second Sheet to the Standby Position - The paper feed motor (M1) turns in the normal direction and the reverse unit motor (M3) turns in the reverse direction to feed the document sheet to the standby position. - When turning off of the paper set sensor (S6) is detected, the tray lift motor (M2) turns in the normal direction to lower the paper feed tray.
Page 25 2. Technical Explanation 1. Separate Feed - The tray lift motor (M2) turns in the reverse direction to raise the paper feed tray. - When turning on of the paper feed sensor (S3) is detected, the tray lift motor stops. - The paper feed motor (M1) turns in the reverse direction to start separating the document sheets on the tray.
Page 26 2. Technical Explanation 3. Feeding the First Sheet to the Standby Position - The reverse unit motor (M3) turns in the reverse direction to feed the document sheet to the standby position. - When the sheet has been fed by the specified distance since detection of turning on of the reverse timing sensor (S11), the reverse unit motor stops.
Page 27 2. Technical Explanation 6. Feeding the Second Sheet with it Reversed - The paper feed motor (M1) turns in the normal direction and the reverse unit motor (M3) also turns in the normal direction to feed the document sheet to the standby position. - When turning off of the paper set sensor (S6) is detected, the tray lift motor (M2) turns in the normal direction to lower the paper feed tray.
Page 28 2. Technical Explanation 8. Feeding the Second Sheet to the Horizontal Feed Section - The straight path feed motor (M11) turns in the reverse direction and the reverse unit motor (M3) also turns in the reverse direction to feed the document sheet to the horizontal feed section. - When the sheet has been fed by the specified distance since detection of turning off of the reverse timing sensor (S11), the reverse unit motor stops.
Page 29: Document Detection
2. Technical Explanation Document Detection ■ Detection of Presence/Absence of Document The paper set sensor (S6) is used to detect presence/absence of paper on the tray. When paper is placed on the tray, the detection lever interlocked with the light shielding plate moves to allow the light blocked by the photo interrupter to pass through.
Page 30: Folding Unit
2. Technical Explanation Folding Unit Basic Construction ■ Overview The folder is an option installed upstream of the finisher. The folder Z-folds or C-folds the paper in response to the command from the host machine, and feeds the paper to the finisher by way of the through path.
Page 31 2. Technical Explanation ■ Electric Circuit Overview The operation sequence of the folder is controlled by the inserter/folder controller PCB. The inserter/folder controller PCB incorporates a CPU. The CPU interprets the signals from the sensors and host machine to output the signals for driving DC loads such as motors and solenoids at the predetermined timings.
Page 32: Controls
2. Technical Explanation Controls ■ Overview This unit Z-/C-folds the paper from the host machine using rollers, and feeds the Z-folded paper to the finisher or delivers the C- folded paper to the C fold tray. When the paper need not be folded, the folder feeds it to the finisher directly. Motors, solenoids, and clutches are controlled by the inserter/folder controller PCB.
Page 33 2. Technical Explanation 4. Delivery [Details: When two A4-R document sheets are inserted] (1) Correction of registration of the first sheet A-1 The straight path entrance motor (M4) is driven to feed the sheet delivered from the host machine to the folding section. A-2 The straight path flapper solenoid (SL2) turns on.
Page 34 2. Technical Explanation (4) Correction of registration of the second sheet H-1 The straight path entrance motor (M4) is driven to feed the sheet delivered from the host machine to the folding section. H-2 The fold transport motor (M5) is driven. H-3 The upper stopper motor (M7) is driven to move the second fold stopper.
Page 35 2. Technical Explanation I-4 When the fold position sensor (S23) turns on, the skew correction release solenoid (SL3) turns on (skewness compensation of the rear end of the paper with skew compensation of the leading edge of the second paper). I-5 When the specified time has lapsed since turning on of the fold position sensor (S23), the fold position adjustment motor (M10) stops.
Page 36 2. Technical Explanation When the job start request is ON, the C fold sequence starts upon receipt of a C fold request signal. All C-folded sheets are delivered to the C fold tray. The C fold sequence is broadly divided into the following steps: 1.
Page 37 2. Technical Explanation H-1 The straight path entrance motor (M4) is driven to pull in the second sheet. H-2 When the upper stopper sensor (S22) turns off, the C fold guide solenoid (SL5) turns off. (4) Correction of registration of the second sheet I-1 The straight path entrance motor (M4) is driven to feed the sheet delivered from the host machine to the folding section.
Page 38 2. Technical Explanation J-2 The fold position adjustment motor (M10) is driven to pull in the sheet. J-3 When the fold position sensor (S23) turns on, the skew correction release solenoid (SL3) turns on (skewness compensation of the rear end of the paper with skew compensation of the leading edge of the second paper). J-4 When the specified time has lapsed since turning on of the fold position sensor (S23), the fold position adjustment motor (M10) stops.
Page 39 2. Technical Explanation...
Page 40 2. Technical Explanation ■ Fold Stopper There are two types of stoppers: the first C fold stopper and the second fold (Z/C fold) stopper. Positions of these stoppers are adjusted to the paper size by driving the C fold stopper adjustment motor (M8) and upper stopper motor (M7). The first C fold stopper is turned on/off by driving the C fold stopper solenoid (SL6).
Page 41: Detecting Jams
2. Technical Explanation Detecting Jams Overview This unit is provided with the following paper sensors to detect presence/absence of paper and check whether paper is fed normally. S3 Paper feed sensor S12 Reverse entrance sensor S4 Paper registration sensor S15 C fold delivery sensor S6 Paper set sensor S21 Release timing sensor S7 Tray paper sensor 1...
Page 42: Power Supply
2. Technical Explanation Power Supply Overview This unit is supplied with DC power by the power supply unit. Functions of the power supply unit and others are summarized in the table below. Name Function Power supply unit Generates DC power (5 V line and 24 V line). Supplies DC power to the inserter/folder controller PCB. Front upper cover switch (SW1) Turns on/off the 24 VDC.
Page 43: Upgrading
2. Technical Explanation Upgrading Overview A flash ROM is used for the CPU of the this machine. To upgrade this CPU, the downloader PCB (FY9-2034) is used. The operating instructions for it are given below. How to Use the Downloader PCB (FY9-2034) 1.
Page 44 2. Technical Explanation 4. Download Procedures CAUTION: If any error occurs during downloading (for example, you forgot to press the Start key on the downloader PCB), delete the firmware registered in the service support tool and then retry the procedure described in this document from the beginning. a.
Page 45 2. Technical Explanation 5) Select [Register Firmware]. 6) Select [OK] and register the data.
Page 46 2. Technical Explanation b. Connection to this machine 1) Turn off the power of the host machine. 2) Remove the rear upper cover of the Finisher. 3) Insert the cable B to CN26 on this machine's controller PCB. 4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC. Be sure to connect the cable in a way that its ferrite core comes to the PC side.
Page 47 2. Technical Explanation 3) Press the START/STOP key of the downloader PCB. LOAD LED is lit. 4)Select the data and press [START].
Page 48 2. Technical Explanation 5) Follow the instructions on the screen to prepare for downloading. A press on [OK] will bring up the next screen. 6) Select the data to download. 7) Press [START] to start downloading.
Page 49 2. Technical Explanation 8) Press [START] so that the computer and the downloader PCB will start downloading the program. 9) If downloading ended normally, press [OK].
Page 50 2. Technical Explanation 10)Return to the main menu and finish the download. 5. Release of Connection 1) Press the START/STOP key of the downloader PCB. LOAD LED is turned off. 2) Turn off the power of the host machine. 3) Disconnect the cable B from this machine. 4) Mount the rear upper cover to this machine.
Page 51 2. Technical Explanation 6. Checking the Operation 1)Check to make sure that this machine operates normal.
Page 52: Periodical Service
Periodical Service Periodical Service....... 47...
Page 53: Periodical Service
3. Periodical Service Periodical Service Periodically Replaced Parts The machine does not have parts that require periodical replacement. Consumables and Durables Some parts of the machine may require replacement once or more during the period of machine warranty because of deterioration or damage.
Page 54 3. Periodical Service...
Page 55: Periodical Servicing
3. Periodical Service <Folder Unit> Parts name Parts Q'ty Work interval COUNTER Reference number (DRBL-2) Z fold feed slave roller FE3-7671 10 2,000,000 sheets IS-COLL2 “Removing the Z fold feed slave roller” on page 90 Periodical Servicing <Inserter unit> Parts name Work interval Work Remark...
Page 56: Parts Replacement And Cleaning
Parts Replacement and Cleaning List of Parts......... 51 External Covers........53 Main Unit..........63 Insertion Unit........67 Folding Unit......... 90...
Page 57: List Of Parts
4. Parts Replacement and Cleaning List of Parts Sensors/Switch Symbol Name Refer to Inserter open/close sensor “Removing the Inserter Open/Close Sensor (S1)” on page 74 Top cover open/close sensor “Remoeing the Top Cover Open/Close Sensor (S2)” on page 75 Paper pickup sensor “Removing the Pickup Sensor (S3)”...
Page 58: Motor/ Solenoid/ Clutch/ Pcb
4. Parts Replacement and Cleaning Symbol Name Refer to Front upper cover open/close sensor “Removing the Front Upper Cover Open/Close Switch (SW1)” on page 85 Motor/ Solenoid/ Clutch/ PCB Symbol Name Refer to Paper feed motor “Removing the Inserter Pickup Motor (M1)” on page 73 Tray lift motor “Removing the Tray Lift Motor (M2)”...
Page 59: External Covers
4. Parts Replacement and Cleaning External Covers Removing the Rear Upper Cover 1. Remove the rear upper cover [1]. • Screw [2] 4 pcs. Removing the Rear Lower Cover 1. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 53 2.
Page 60: Removing The Front Lower Cover
4. Parts Replacement and Cleaning 3. Remove the front upper cover [1]. • Resin E-ring [2] 1 pc. Removing the Front Lower Cover 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ” on page 62...
Page 61: Removing The Right Cover
4. Parts Replacement and Cleaning 2. Detach the front lower cover [1] toward the upper. • Screw [2] 2 pcs. NOTE: When attaching the front lower cover, hang the right/left plates [1] located lower of the front cover on the hook [2] of folder unit. Removing the Right Cover 1.
Page 62: Removing The Left Cover
4. Parts Replacement and Cleaning 2. Remove the right cover [1]. • Screw [2] 4 pcs. Removing the Left Cover 1. Open the inserter pickup unit. 2. Remove the left cover [1]. • Screw [2] 5 pcs.
Page 63: Removing The Rear Inner Cover
4. Parts Replacement and Cleaning Removing the Rear Inner Cover 1. Open the front upper cover [1] and the upper feed guide [2]. 2. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 53 3. Remove the rear lower cover. “Removing the Rear Lower Cover”...
Page 64: Removing The Front Inner Cover
4. Parts Replacement and Cleaning 5. Push the folder unit forward about 20 cm, and detach the rear inner cover [2] toward the upper while shifting the cable [1]. NOTE: When attaching the rear inner cover, insert the hook [1] of rear inner cover into the hole [2] of folder unit. Removing the Front Inner Cover 1.
Page 65: Removing The Right Inner Cover
4. Parts Replacement and Cleaning 4. Remove the front inner cover [4]. • Screw [5] 4 pcs. Removing the Right Inner Cover 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ” on page 62 2.
Page 66: Removing The Inserter Front Left Cover
4. Parts Replacement and Cleaning 2. Remove the inserter rear cover[1]. • Screw [2] 3 pcs. Removing the Inserter Front Left cover 1. Open the top cover. 2. Remove the inserter front left cover [1]. • Screw [2] 1 pc. Removing the Inserter Front Right cover 1.
Page 67: Changing The Inserter Pickup Unit Open/Close Angle
4. Parts Replacement and Cleaning 2. Remove the inserter front right cover. • Screw [2] 5 pcs. Changing the Inserter Pickup Unit Open/Close Angle 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Remove the fixing plate [1]. •...
Page 68: Pulling Out The Folder Unit
4. Parts Replacement and Cleaning Pulling out the Folder Unit 1. Open the front upper cover [1] and the upper feed guide [2]. 2. Pull out the folder unit [1] until it stops. CAUTION: When removing or installing the parts on rear side of the folder unit, pay full attention not to scratch arms/hands with surrounding frames or support plates.
Page 69: Main Unit
4. Parts Replacement and Cleaning Main Unit Removing the Inserter Paper Feed Unit 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Open the inserter more. “Changing the Inserter Pickup Unit Open/Close Angle” on page 61 3.
Page 70: Removing The Tray Unit
4. Parts Replacement and Cleaning 4. Slide the inserter paper supply unit [1] rearward, and remove it by lifting. • Stepped screw [2] 2 pcs. CAUTION: After reinstalling the inserter paper supply unit, check its open/closed state and height. If they are out of spec, make adjustments.
Page 71 4. Parts Replacement and Cleaning 5. Remove the two top cover angle regulating plate [1] (front/rear). • Screw [2] 2 pcs. 6. Open the top cover. 7. Remove the gear cover [1]. • Screw [2] 2 pcs. 8. Remove the two connectors [1], and then remove the cable [2] from the guide.
Page 72 4. Parts Replacement and Cleaning 9. Remove the tray unit [3]. • Screw [4] 4 pcs.
Page 73: Insertion Unit
4. Parts Replacement and Cleaning Insertion Unit Consumable Parts Requiring Periodic Replacementand Cleaning Points ■ Removing the Inserter Pickup Roller 1. Remove the inserter rear cover “Removing the Inserter Rear Cover” on page 59 2. Remove the inserter front left cover “Removing the Inserter Front Left cover”...
Page 74: Actions After Replacement
4. Parts Replacement and Cleaning 6. Remove the two pickup rollers [1]. • Resin E-ring [2] 2 pcs. ● Actions after Replacement 1. Clear the parts counter. (Lv.1) COPIER > COUNTER > DRBL-2 > IS-P-RL1 ■ Removing the Inserter Feed Roller 1.
Page 75 4. Parts Replacement and Cleaning 5. Open the inserter pickup unit, and remove the front feed guide[1]. • Screw [2] 2 pcs. 6. Remove the pickup roller unit [1]. • Spring [2] 1 pc. • Resign E-ring [3] 2 pcs. •...
Page 76 4. Parts Replacement and Cleaning 3. Remove the inserter front right cover. “Removing the Inserter Front Right cover” on page 60 4. Remove the two top cover angle regulating plate [1] (front/rear). • Screw [2] 2 pcs. 5. Remove the gear cover [1]. •...
Page 77: Removing The Torque Limiter
4. Parts Replacement and Cleaning 7. Remove the feed guide [3]. • Screw [4] 5 pcs. 8. Remove the separation roller unit [1]. • E-ring [2] 1 pc. • Bushing [3] 1 pc. 9. Remove the separation roller [1]. • E-ring [2] 1 pc. ●...
Page 78: Solenoid
4. Parts Replacement and Cleaning 3. Remove the torque limiter [3]. ● Actions after Replacement 1. Clear the parts counter. (Lv.1) COPIER > COUNTER > DRBL-2 > IS-TQLM1 ■ Removing the Horizontal feed collar(Straight Pass Assembly) 1. Remove the front upper cover. “Removing the Front Upper Cover”...
Page 79: Motor
4. Parts Replacement and Cleaning 4. Remove the reverse solenoid [1]. • Screw [3] 1pc. • Connector [4] 1pc. Motor ■ Removing the Inserter Pickup Motor (M1) 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2.
Page 80: Sensor
4. Parts Replacement and Cleaning 2. Remove the tray lift motor [1]. • Connector [2] 1pc. • Screw [3] 2pcs. ■ Removing the Reverse Unit Motor (M3) 1. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 53 2.
Page 81 4. Parts Replacement and Cleaning 2. Remove the inserter open/close sensor [1]. • connector [2] 1 pc. ■ Remoeing the Top Cover Open/Close Sensor (S2) 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Remove the top cover open/close sensor [1]. •...
Page 82 4. Parts Replacement and Cleaning 4. Remove the two top cover angle regulating plate [1] (front/rear). • Screw [2] 2 pcs. 5. Open the inserter pickup unit, and remove the front feed guide [1]. • Screw [2] 2 pcs. 6. Remove the pickup sensor [1]. •...
Page 83 4. Parts Replacement and Cleaning ■ Removing the Registration Sensor (S4) 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Remove the inserter front left cover. “Removing the Inserter Front Left cover” on page 60 3.
Page 84 4. Parts Replacement and Cleaning 7. Remove the rear cable [1] of the top cover from the guide [2]. 8. Remove the right plate [1]. • Screw [2] 4 pcs. 9. Remove the right cover [1]. • Screw [2] 2 pcs.
Page 85 4. Parts Replacement and Cleaning 10. Close the inserter pickup unit, remove the rear feed guide [1]. • Spring [2] 1 pc. • Screw [3] 4 pcs. 11. Remove the registration sensor [1]. • Connector [2] 1 pc. ■ Removing the Paper Set Sensor (S6) 1.
Page 86 4. Parts Replacement and Cleaning 6. Remove the paper set sensor [1]. • Connector [2] 1 pc. ■ Removing the Tray Paper Sensor 1 (S7) 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Remove the inserter front left cover. “Removing the Inserter Front Left cover”...
Page 87 4. Parts Replacement and Cleaning 7. Remove the tray paper sensor [1]. • Connector [2] 1 pc. ■ Removing the Tray Paper Sensor 2 (S8) 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Remove the inserter front left cover. “Removing the Inserter Front Left cover”...
Page 88 4. Parts Replacement and Cleaning 7. Remove the sensor unit [1]. • Screw [2] 2 pcs. ■ Removing the Tray Paper Width Senor (S9) 1. Remove the inserter rear cover. “Removing the Inserter Rear Cover” on page 59 2. Remove the inserter front left cover. “Removing the Inserter Front Left cover”...
Page 89 4. Parts Replacement and Cleaning 6. Remove the reverse upper cover [1]. • Screw [2] 4 pcs. 7. Remove the sensor cover [1]. • Screw [2] 2 pcs. 8. Remove the tray paper width senor [1]. • Screw [2] 2 pcs. •...
Page 90 4. Parts Replacement and Cleaning 4. Remove the left cover. “Removing the Left Cover” on page 56 5. Remove the inserter mount upper cover [1]. • Screw [2] 6 pcs. 6. Remove the reverse sensor [1]. • Connector [2] 1pc ■...
Page 91: Switch
4. Parts Replacement and Cleaning ■ Removing the Reverse Entrance Sensor (S12) 1. Remove the front upper cover. “Removing the Front Upper Cover” on page 53 2. Remove the front inner cover. “Removing the Front Inner Cover” on page 58 3.
Page 92: Pcb
4. Parts Replacement and Cleaning 4. Remove the front upper cover open/close switch [1]. • Screw [2] 1 pc. • Fixing mount [3] 1 pc. • Faston [4] 1 pc. ■ Removing the Inserter Controller PCB 1. Remove the rear upper cover. “Removing the Rear Upper Cover”...
Page 93 4. Parts Replacement and Cleaning 2. Remove the power supply PCB unit [1]. • Connector [2] 2 pcs. • Screw [3] 4 pcs. 3. Remove the power supply PCB [1]. • Screw [2] 5 pcs. ■ Removing the Tray LED PCB 1.
Page 94 4. Parts Replacement and Cleaning 5. Remove the reverse lower cover [1]. • Screw [2] 4 pcs. 6. Remove the reverse upper cover [1]. • Screw [2] 4 pcs. 7. Remove the LED cover [1]. • Screw [2] 2 pcs.
Page 95 4. Parts Replacement and Cleaning 8. Remove the tray LED PCB [1]. • Screw [2] 1 pc.
Page 96: Folding Unit
4. Parts Replacement and Cleaning Folding Unit Notes Before Servicing CAUTION: When removing or restoring parts at rear of the Folding Unit, access them from the arrow direction. Do not access them from down stream direction. Consumable Parts Requiring Periodic Replacementand Cleaning Points ■...
Page 97 4. Parts Replacement and Cleaning 2. Pull out the folder unit [1] until it stops. 3. Remove the left guide cover [1]. • screw [2] 4 pcs. • hook [3] 2 pcs. (Push by the screw driver etc.)
Page 98 4. Parts Replacement and Cleaning 4. Remove the Z fold feed slave roller [1]. • spring [2] 2 pcs. ● Actions after Replacement 1. Clear the parts counter. (Lv.1) COPIER > COUNTER > DRBL-2 > IS-COLL2 ■ Cleaning the Feed Path Reflection Sensor Mirror CAUTION: A total of four feed path reflection sensor mirrors [1] are provided: two on the folder's left feed guide side and two on the right feed guide side.
Page 99 4. Parts Replacement and Cleaning [Mirrors on the Right Feed Guide Side] 1. Pull out the folding unit. “Pulling out the Folder Unit ” on page 62 2. open the feed guide (right) fully, and clean the mirrors.
Page 100 4. Parts Replacement and Cleaning NOTE: Remove the guide plate [1] before cleaning the feed path reflection mirror in the lower part of the side of the feed guide (right). • Screw [2] 2 pcs.
Page 101 4. Parts Replacement and Cleaning ■ Cleaning the Fold Roller 1. Open the front upper cover [1] and raise the feed upper guide [2]. 2. Pull out the folding unit [1].
Page 102 4. Parts Replacement and Cleaning 3. Insert the blade of the flat-blade screwdriver between the leaf spring [1] and the stopper [2] of the right rail. With the leaf spring depressurized, release the leaf spring from the stopper. 4. Insert the blade of the flat-blade screwdriver between the leaf spring [1] and the stopper [2] of the left rail. With the leaf spring depressurized, pull out the folding unit forward.
Page 103 4. Parts Replacement and Cleaning 5. Remove the folder motor cover [1]. - Screw [2] 1 pc. 6. Open the feed guide (right) [1] fully. 7. Remove the guide plate [2]. - Screw [3] 2 pcs. 8. Remove the right inner cover [4]. - Screw [5] 2 pcs.
Page 104: Clutch/Solenoid
4. Parts Replacement and Cleaning 10. While turning the folder motor [1], rotate the three folder rollers [2] to clean them. NOTE: Clean the fold rollers with a cloth soaked with water and squeezed hard. If the rollers are heavily soiled, clean them with alcohol and lens-cleaning paper.
Page 105 4. Parts Replacement and Cleaning ■ Removing the Fold Adjustment Back Clutch (CL2) 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ” on page 62 2. Remove the front lower cover. “Removing the Front Lower Cover” on page 54 3.
Page 106 4. Parts Replacement and Cleaning 4. Mark the position of solenoid, then, remove the straight path flapper solenoid. • Wire saddle [1] 1 pc. • Screw [2] 2 pcs. ■ Removing the Skew Correction Release Solenoid (SL3) 1. Pull out the foler unit until it stops. “Pulling out the Folder Unit ”...
Page 107 4. Parts Replacement and Cleaning 5. Mark the position of solenoid, then, remove the skew correction release solenoid. • Screw [1] 3 pcs. ■ Removing the C Fold Flapper Solenoid (SL4) 1. Remove the rear lower cover. “Removing the Rear Lower Cover” on page 53 2.
Page 108 4. Parts Replacement and Cleaning 3. Remove the C fold guide solenoid unit [1]. • Wire saddle [2] 2 pcs. • Connector [3] 1 pc. • Spring [4] 1 pc. • Screw [5] 1 pc. 4. Mark the position of solenoid, then, remove the C fold guide solenoid. •...
Page 109 4. Parts Replacement and Cleaning 4. Remove the guide plate unit [1]. • Connector [2] 1 pc. • Screw [3] 2 pcs. NOTE: When attaching the guide plate unit, insert the upper stopper plate [2] to the hole [1] of guide plate.
Page 110: Motor
4. Parts Replacement and Cleaning 5. Remove the C fold stopper solenoid unit [1]. • Connector [2] 1 pc. • Wire saddle [3] 1 pc. • Screw [4] 1 pc. NOTE: After attaching the C fold stopper solenoid unit, make sure that the arm [1] pushes the stopper [2] when the solenoid is on. 6.
Page 111 4. Parts Replacement and Cleaning 2. Holding the upper part [1] of the folder unit, pull the folder unit toward the rear.
Page 112 4. Parts Replacement and Cleaning 3. Remove the straight path entrance motor [1]. • Spring [2] 1pc. • Connector [3] 1pc. • Screw [4] 2 pcs. NOTE: Note on attaching the straight path entrance motor. - Hook the timing belt [1] to the motor pulley. - While tightening the two screws [2] loosely, hang the spring [3] on the hook.
Page 113 4. Parts Replacement and Cleaning 2. Holding the upper part [1] of the folder unit, pull the folder unit toward the rear. 3. Remove the fold transport motor [1]. • Connector [2] 1 pc. • Screw [3] 4 pcs. NOTE: When attaching the fold transport motor, hook the timing belt [1] to the motor pulley.
Page 114 4. Parts Replacement and Cleaning 2. Remove the lower cover [1]. • Screw [2] 2 pcs. 3. Remove the C fold tray motor [1]. • Connector [2] 1 pc. • Screw [3] 2 pcs. ■ Removing the Upper Stopper Motor (M7) 1.
Page 115 4. Parts Replacement and Cleaning 2. Open the right feed guide unit [1] fully. 3. Remove the right inner cover [1]. • Screw [2] 2 pcs. 4. Remove the C fold stopper motor [1]. • Connector [2] 1 pc. • Screw [3] 2 pcs. ■...
Page 116 4. Parts Replacement and Cleaning 2. Holding the upper part [1] of the folder unit, pull the folder unit toward the rear.
Page 117 4. Parts Replacement and Cleaning 3. Remove the straight path delivery motor [1]. • Spring [2] 1 pc. • Connector [3] 1 pc. • Screw [4] 2 pcs. NOTE: Note on attaching the straight path delivery motor. - Hook the timing belt [1] to the motor pulley. - While tightening the two screws [2] loosely, hang the spring [3] on the hook.
Page 118: Parts Replacement And Cleaning
4. Parts Replacement and Cleaning 3. Remove the fold position adjustment motor [1]. • Connector [2] 1 pc. • Spring [3] 1 pc. • Screw [4] 2 pcs. NOTE: Note on attaching the fold position adjustment motor. - Hook the timing belt [1] to the motor pulley. - While tightening the two screws [2] loosely, hang the spring [3] on the hook.
Page 119: Sensor
4. Parts Replacement and Cleaning Sensor ■ Removing the Folding Unit Sensor (S14) 1. Remove the rear upper cover. “Removing the Rear Upper Cover” on page 53 2. Remove the folding unit sensor [1]. • Wire saddle [2] 1pc. • Screw [3] 1pc. ■...
Page 120 4. Parts Replacement and Cleaning 3. Remove the paper guide unit [1]. • Screw [2] 3 pcs. 4. Turn the paper guide unit over, and remove the C fold delivery sensor [1]. • Screw [2] 1 pc. • Wire saddle [3] 2 pcs. •...
Page 121 4. Parts Replacement and Cleaning 3. Turn the upper stopper drive gear [1] counterclockwise until it stops, and remove the upper stopper sensor [2]. • Connector [3] 1pc. ■ Removing the C Fold Stopper Sensor (S17) 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ”...
Page 122 4. Parts Replacement and Cleaning 4. Remove the guide plate unit [1]. • Connector [2] 1 pc. • Screw [3] 2pcs. NOTE: When attaching the guide plate unit, insert the upper stopper plate [2] to the hole [1] of the guide plate.
Page 123 4. Parts Replacement and Cleaning 5. Remove the pin [2] from the arm [1] of the solenoid, and remove the skew correction pressure solenoid [3]. • Wire saddle [4] 1 pc. • Connector [5] 2 pcs. • Screw [6] 2 pcs. 6.
Page 124 4. Parts Replacement and Cleaning 2. Remove the lower cover [1]. • Screw [2] 2pcs. 3. Remove the C fold tray empty sensor [1]. • Screw [2] 1 pc. ■ Removing the C Fold Tray Motor Sensor (S19) 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ”...
Page 125 4. Parts Replacement and Cleaning 3. Remove the sensor mount [1]. • Screw [2] 1 pc. • Wire saddle [3] 1 pc. 4. Remove the C fold tray motor sensor [1]. • Connector [2] 1 pc. ■ Removing the C Fold Paper Full Sensor (S20) 1.
Page 126 4. Parts Replacement and Cleaning ■ Removing the Release Timing Sensor (S21) 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ” on page 62 2. Insert the flat head screwdriver between the leaf spring [1] and the stopper [2] at the left rail unit, and release the leaf spring from the stopper while pulling the folder unit [3] toward the front with the pressure of leaf spring releasing.
Page 127 4. Parts Replacement and Cleaning 4. Open the left feed guide [1]. 5. Remove the band fixing plate [1] of the left inner feed guide. • Screw [2] 1 pc. 6. Remove the resin E-ring [1] from the rear of the left inner feed guide, and release the link plate [2].
Page 128 4. Parts Replacement and Cleaning 7. Remove the two resin E-rings [1] from the front of the left inner feed guide, and release the two link plates [2]; then, open the left inner feed guide fully. 8. Remove the sensor cover [1]. •...
Page 129 4. Parts Replacement and Cleaning 9. Remove the release timing sonsor [1]. • Screw [2] 1 pcs. • Wire saddle [3] 1 pcs. • Connector [4] 1 pcs. ■ Removing the Upper Stopper Sensor (S22) 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ”...
Page 130 4. Parts Replacement and Cleaning 4. Remove the guide plate unit [1]. • Connector [2] 1pc. • Screw [3] 2pcs. NOTE: When attaching the guide plate unit, insert the upper stopper plate [2] to the hole [1] of the guide plate. 5.
Page 131 4. Parts Replacement and Cleaning ■ Removing the Fold Position Sensor (S23) 1. Pull out the folder unit until it stops. “Pulling out the Folder Unit ” on page 62 2. Open the right feed guide fully. 3. Remove the inner guide plate [1]. •...
Page 132 4. Parts Replacement and Cleaning 5. Remove the fold position sensor [1]. • Screw [2] 1 pc. • Wire saddle [3] 1 pc. • Connector [4] 1 pc. NOTE: If the work is difficult, remove the right feed guide unit. ■...
Page 133 4. Parts Replacement and Cleaning 4. Remove the guide plate unit [1]. • Connector [2] 1 pc. • Screw [3] 2 pc. NOTE: When attaching the guide plate unit, insert the upper stopper plate [2] to the hole [1] of the guide plate.
Page 134 4. Parts Replacement and Cleaning 5. Turn the drive gear [1] of the upper stopper motor counterslockwise to lower the upper stopper [2], and remove the slowdown timing sensor [3]. • Connector [4] 1 pc. • Screw [5] 1 pc. ■...
Page 135: Pcb
4. Parts Replacement and Cleaning 3. Remove the delivery sensor [1]. • Screw [2] 1pc. • Connector [3] 1pc. ■ Removing the Power Supply Unit 1. Remove the rear lower cover. “Removing the Rear Lower Cover” on page 53 2. Remove the power supply init [1]. •...
Page 136: Other Parts
4. Parts Replacement and Cleaning Other Parts ■ Removing the Fold Roller 1 1. Remove the fold roller 2. “Removing the Fold Roller 2” on page 132 2. Remove the right inner cover [1]. • Screw [2] 2 pcs.
Page 137 4. Parts Replacement and Cleaning 3. Remove the guide plate unit [1]. • Connector [2] 1 pc. • Screw [3] 2 pcs. NOTE: When attaching the guide plate unit, insert the upper stopper plate [2] to the hole [1] of guide plate. 4.
Page 138 4. Parts Replacement and Cleaning 5. Loosen the screw [1] fixed the tension pulley at the rear of the folder unit. 6. Remove the C-ring [1], pulley [2], straight pin [3], C-ring [4], and the bearing [5] from the rear of the folder unit. 7.
Page 139 4. Parts Replacement and Cleaning 2. Remove the inner guide [1]. • Screw [2] 2 pcs. 3. Remove the C-ring [1] and the bearing [2] from the rear of the folder unit. 4. Remove the C-ring [1] and the bearing [2] from the rear of the folder unit, and remove the fold roller 2. ■...
Page 140 4. Parts Replacement and Cleaning 2. Remove the motor mount [1]. • Screw [2] 4 pcs. 3. Push the folder unit toward the front, and remove the pressure release block [1] from the bottom plate. • Screw [2] 2 pcs.
Page 141 4. Parts Replacement and Cleaning 4. Insert the flat head screwdriver between the leaf spring [1] and the stopper [2] at the left rail unit, and release the leaf spring from the stopper while pulling the folder unit toward the front with the pressure of leaf spring releasing. 5.
Page 142 4. Parts Replacement and Cleaning 7. Open the right feed guide unit [1] fully. 8. Remove the pulley cover [1]. • Screw [2] 1 pc. 9. Set the pressure release block [1] to the pressure unit of the fold roller from the front of the folder unit. 10.
Page 143 4. Parts Replacement and Cleaning 11. Move the right feed guide unit [1] in the direction of the arrow 12. Make sure that the pressure release block set the pressure of the fold roller at the front and rear of the folder unit. 13.
Page 144 4. Parts Replacement and Cleaning 14. Release the link arm [2] from the shaft [1] of the C fold guide plate, remove the right feed guide unit. 15. Loosen the screw [1] fixed the tension pulley from the rear of the folder unit.
Page 145 4. Parts Replacement and Cleaning 16. Remove the C-ring [1], pulley [2], straight pin [3], C-ring [4], and the bearing [5] from the rear of the folder unit. CAUTION: Access the parts from the arrow direction. Do not access them from down stream direction. NOTE: Pressing the bearing [5] by a screwdriver or the like from inside of the frame is a good way to remove it.
Page 146 4. Parts Replacement and Cleaning 17. Remove the C-ring [1] and the bearing [2] from the front of the folder unit, and remove the fold roller 3 unit. ■ Removing the Fold Roller 3 1. Remove the fold roller 3 unit. “Removing the Fold Roller 3 Unit ”...
Page 147 4. Parts Replacement and Cleaning 3. Remove the front and rear shaft fixing plate [1]/[2]. Remove the resin E-ring [3], and release the link plate [4]. • Screw [5] 2 pcs. 4. Release the link arm [2] from the shaft [1] of the C fold guide plate, and remove the right feed guide unit.
Page 148: Adjustment
Adjustment Basic Adjustment......143 Adjustment at Time of Parts Replacement......... 154...
Page 149: Basic Adjustment
5. Adjustment Basic Adjustment Overview Adjustment items of this machine are as follows: 1. Inserter open/close adjustment (when the inserter pickup unit is installed) “Adjusting the inserter open/close” on page 143 2. Inserter height adjustment (when the inserter pickup unit is installed) “Adjusting the Height”...
Page 150: Adjusting The Height
5. Adjustment 3. Loosen the hex nut [3] and turn the adjusting screw [4] using a hex wrench. Adjust the inserter position with reference to the marks [5] on the front plate. Moving the plate by one gradation (1 mm) moves the front side of the inserter 4.6 mm to the left/right.
Page 151: Adjusting The Inclination For The First Z Fold(Adjusting The Inclination Of The Registration Roller)
5. Adjustment <Adjustment Procedure> 1. Remove the inserter front left cover . “Removing the Inserter Front Left cover” on page 60 2. Remove the inserter front right cover. “Removing the Inserter Front Right cover” on page 60 3. Loosen the screw [1] and hex nut [2] on the right-side height adjusting mechanism. 4.
Page 152 5. Adjustment 2. Pull out the folding unit [1]. 3. Loosen the screw [1]. 4. Open the feed guide (left) [1] and loosen the screw [2].
Page 153 5. Adjustment 5. Remove the face plate [1]. • 2 screws [2] 6. Loosen the 2 screws [1].
Page 154: Adjusting The Inclination For The Second Z Fold (Adjusting The Inclination Of The Second Fold Stopper)
5. Adjustment 7. Turn the adjusting screw [1] to adjust the inclination of the registration roller [2]. • Turning the adjusting screw counterclockwise [A] will raise the rear of the registration roller. • Turning the adjusting screw clockwise [B] will lower the rear of the registration roller. NOTE: There is the case that an adjustment screw is fixed with adhesive, but may turn it only at the time of adjustment.
Page 155 5. Adjustment 2. Pull out the folding unit [1]. 3. Open the feed guide (left). 4. Loosen the nut [1] and turn the adjusting screw [2] to adjust the inclination of the second fold stopper [3] (on the right side of the folding unit). •...
Page 156: Adjusting The Skew Of The Z Fold Paper
5. Adjustment Adjusting the Skew of the Z Fold Paper (Adjusting the Amount of Protrusion of the Deliver Guide Protection Sheet) 1. Open the front upper cover [1], and raise the upper feed guide [2]. 2. Pull out the folding unit [1].
Page 157: Adjusting The Inclination For The First C Fold (Adjusting The C Fold Stopper)
5. Adjustment 3. Loosen the adjusting screws (front and rear) [1] and adjust the gap between the delivery guide [2] and the protection sheet [3] with reference to the scale to adjust the skew of the Z fold paper. Adjusting the Inclination for the First C fold (Adjusting the C Fold Stopper) 1.
Page 158 5. Adjustment 2. Pull out the folding unit [1]. 3. Open the feed guide (right) [1] fully. 4. Remove the right inner cover [2]. • Screw [3] 2 pcs. 5. Remove the guide plate unit [1]. • Connector [2] 1 pc. •...
Page 159 5. Adjustment 6. Loosen the adjusting screw [1], and then adjust the inclination of the C fold stopper [2].
Page 160: Adjustment At Time Of Parts Replacement
5. Adjustment Adjustment at Time of Parts Replacement Actions to Take After Replacing the Inserter Controller PCB [Overview] After replacing the inserter/folder controller PCB, input adjustment values using the DIP switches on it to adjust the following amounts: • Amount of paper feed for Z fold •...
Page 161 5. Adjustment 5. With the push switch SW3 pressed, turn on this unit. NOTE: Error code : E503-0051 is displayed, but just continues a procedure. 6. Set the DIP switches for each paper size with reference to the following table: DIP switches Z fold C fold...
Page 162: Adjustment When Replacing The Reverse Solenoid (Sl1)
5. Adjustment Adjustment when replacing the Reverse Solenoid (SL1) [Over view] When forgetting to put a mark where to attach the solenoid at replacing, proceed the adjustment procedure as mentioned below. [Adjustment Procedures] 1. Pull the solenoid [1] until it stops as shown in figure. 2.
Page 163: Adjustment When Replacing Straight Path Flapper Solenoid (Sl2)
5. Adjustment Adjustment when replacing Straight Path Flapper Solenoid (SL2) [Over view] When forgetting to put a mark where to attach the solenoid at replacing, proceed the adjustment procedure as mentioned below. [Adjustment Procedures] 1. Pull the solenoid [1] until it stops as shown in figure. 2.
Page 164: Adjustment When Replacing The C Fold Flapper Solenoid (Sl4)
5. Adjustment 1. On the right side of the folder unit, pull the solenoid [1] until it stops as shown in the figure. 2. Leaving the solenoid pulled, adjust the position of the solenoid vertically by making a gap between the edge of the delivery roller [1] and the metal plate of 0mm within the limit of -/+ 0.5mm, on the left side of the folder unit and secure the solenoid.
Page 165: Adjustment When Replacing The C Fold Guide Solenoid (Sl5)
5. Adjustment When forgetting to put a mark where to attach the solenoid at replacing, proceed the adjustment procedure as mentioned below. [Adjustment Procedures] 1. Remove the Right Feed Guide Unit. “Removing the Right Feed Guide Unit” on page 140 2.
Page 166: Adjustment When Replacing The C Fold Stopper Solenoid (Sl6)
5. Adjustment 2. Leaving the solenoid pulled, adjust the position of the solenoid horizontally by making the C fold guide [2] and the stopper [3] contacting each other, and secure the solenoid. Adjustment when replacing the C Fold Stopper Solenoid (SL6) [Over view] When forgetting to put a mark where to attach the solenoid at replacing, proceed the adjustment procedure as mentioned below.
Page 167 5. Adjustment 2. Leaving the solenoid pulled, adjust the position of the solenoid horizontally by making the arm stopper [2] and the cushion contacting each other, and secure the solenoid.
Page 168: Installation
Installation How to Utilize This Installation Procedure........163 Checking Before Installation..... 164 Unpacking......... 166 Checking the Contents......170 Installation Procedure....... 171 Checking after Installation ....182 Adjusting the Height and Tilt..... 183...
Page 169: How To Utilize This Installation Procedure
6. Installation How to Utilize This Installation Procedure Illustrations Used in This Procedure Illustrations used in this procedure are those of Document Insertion/Folding Unit unless otherwise specified. Descriptions Used in This Procedure In this procedure, Document Insertion Unit and Document Insertion/Folding Unit are inclusively called this equipment. Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure.
Page 170: Checking Before Installation
6. Installation Checking Before Installation The following conditions are required for the installation site. Therefore, it is recommended to see the installation site in advance before delivering this equipment to the user's site. Checking the Power Supply 1. Check that this equipment is connectable to the outlet independently which supplies the rated voltage within +10/-15% at the specified ampere or higher.
Page 171: Product Name
6. Installation Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. Document Insertion Unit: F280450 Document Insertion/Folding Unit: F280460...
Page 172: Unpacking
6. Installation Unpacking 2. Lift the equipment together with the pallet. Unpacking Procedure CAUTION: • Be sure not to have the equipment itself because it may cause to deform or damage the equipment. NOTE: Do not hold the tray of the Inserter. The equipment is secured by tapes, cushioning and other •...
Page 173: Unpacking Procedure On The Folder Unit (For Document Insertion/Folding Unit)
6. Installation Unpacking Procedure on the 4. Lift the front and rear side lightly to remove the Folder Unit (for Document cushioning materials and plastic cover. Insertion/Folding Unit) 1. Open the Front Upper Cover. 2. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit.
Page 174 6. Installation 3. Remove all tapes from the Folder Unit and open the 4. Remove the 3 fixings on the front side of the folder Folder Guide Plate (Right) fully (at two levels). unit. CAUTION: The Folder Guide Plate (Right) must be opened fully when removing the fixings.
Page 175 6. Installation 5. Remove the 3 Fixings on the rear side of the folder 6. Close the Folder Guide Plate (Right) and return the unit. Folder Unit to the original position. Then, holding the Jam Removal Lever, lower the Transfer Guide. CAUTION: The Folder Guide Plate (Right) must be opened fully when removing the Fixings.
Page 176: Checking The Contents
6. Installation Checking the Contents [10] [11] [12] *3 [9] *2 [1] Relay Connector (for Finisher) 1pc. *1 [2] Screw (Binding; M4x7) 7pcs. [3] Document Insertion Unit or Document Insertion/Folding Unit 1pc. [4] Fixing Plate (Rear) 1pc. [5] Screw (Stepped Screw; M4x5) 2pcs. [6] Fixing Plate (Front) 1pc.
Page 177: Installation Procedure
6. Installation Installation Procedure 2. Install the metal plate removed step 1. • 2 Screws (Binding; M4x7) CAUTION: Check that the main power switch is OFF and the power plug is disconnected from the outlet. Binding ; M4x7 Preparation of this Equipment 1.
Page 178: Preparing Of The Host Machine
6. Installation Preparing of the Host Machine 3. Install the Rail Extension Plate. • 1 Screw (Binding; M4x7) 1. Install the Fixing Plates (Front/Rear). • 4 Screws (Binding; M4x7) Binding ; M4x7 Binding ; M4x7 Connecting to the Host Machine (for Document Insertion Unit) NOTE: Install the Buffer Pass Unit before connecting to the...
Page 179 6. Installation 2. Open the Inserter Pickup Unit and the Front Upper 5. Check whether the screw hole is between the upper Cover. marking-off line and the lower marking-off line on the Fixing Plate (Front). NOTE: If the screw hole is not positioned between the marking- off lines, carry out the adjustment described in "Adjusting the Height and Tilt."...
Page 180 6. Installation 6. Check whether the screw hole is between the upper 7. Fix the Fixing Plate (Rear) in place to this equipment. marking-off line and the lower marking-off line on • 1 Screw (Stepped Screw; M4x5) the Fixing Plate (Rear). NOTE: If the screw hole is not positioned between the marking- Stepped Screw;...
Page 181 6. Installation 8. Fix the Fixing Plate (Front) in place to this 9. Attach the Front Lower Cover by engaging to the equipment. hook. • 1 Screw (Stepped Screw; M4x5) • 1 Screw (Binding; M4x7) Stepped Screw; M4x5...
Page 182: Connecting To The Host Machine (For Document Insertion/Folding Unit)
6. Installation 10. Holding the Jam Removal Lever, lower the Transfer 1. Fit the pin of the Fixing Plate (Front) on the Host Guide, and then install the Front Upper Cover. Machine in the slot on this equipment. • 1 Clip 11.
Page 183 6. Installation 4. Check whether the screw hole is between the upper 5. Check whether the screw hole is between the upper marking-off line and the lower marking-off line on marking-off line and the lower marking-off line on the Fixing Plate (Front). the Fixing Plate (Rear).
Page 184 6. Installation 6. Fix the Fixing Plate (Rear) in place to this equipment. 7. Fix the Fixing Plate (Front) in place to this equipment. • 1 Screw (Stepped Screw; M4x5) • 1 Screw (Stepped Screw; M4x5) Stepped Screw; M4x5 Stepped Screw; M4x5 8.
Page 185: Connecting To The Power Cord
6. Installation Attaching the Document 9. Close the Front Upper Cover. Setting Label and Document Prohibition Label 1. Affix the Document Setting Label [1] and Document Prohibition Label [2] to the Inserter. Connecting to the Power Cord 1. Insert the Power Cord into the equipment. Connect the plug end of the Power Cord into an external power outlet.
Page 186: Attaching The Jam Removal Label (For Document Insertion/Folding Unit)
6. Installation Attaching the Jam Removal 3. Open the Transfer Guide (Right), and then affix the Label (for Document Insertion/ Jam Removal Label. Folding Unit) 1. Open the Front Upper Cover. 2. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit.
Page 187 6. Installation 5. Close the Front Upper Cover.
Page 188: Checking After Installation
6. Installation Checking after Installation Disposal Parts 1. Following disposal parts are remained after completion of the installation work. [1] Remaining Document Prohibition Label 1pc. [2] Remaining Jam Removal Label 1pc. (for Document Insertion/Folding Unit) [3] Unused Power Cord 2pcs. (for 230V model) Operation Checks 1.
Page 189: Adjusting The Height And Tilt
6. Installation Adjusting the Height and Tilt 1. Disconnect this equipment from the Host Machine. CAUTION: Depending on the condition of the floor of the site of installation, you may need to adjust the height and tilt of the equipment. Carry out the following procedure to adjust the height and tilt of the equipment.
Page 190: Adjusting The Height
6. Installation Adjusting the Height 4. Remove the Wrench. • 1 Screw CAUTION: When have performed the procedure of "Adjusting the Height", be sure to perform the procedure of "Adjusting the Caster Roller Height of the Folding Unit". (Document Insertion/Folding Unit only) 1.
Page 191 6. Installation 3. Holding the Jam Removal Lever, raise the Transfer 5. Loosen the nut [1] on the Caster of the rear side Guide. (Document Insertion/Folding Unit only) (upstream equipment side). Then turn the nut [2] to adjust the height. NOTE: •...
Page 192: Adjusting The Tilt
6. Installation Adjusting the Tilt 2. Loosen the nut [1] on the caster of the front side (rear side). Then turn the nut [2] to adjust the tilt. 1. Loosen the nut [1] on the Caster of the front side NOTE: (paper ejection side).
Page 193: Adjusting The Caster Roller Height Of The Folding Unit (For Document Insertion/Folding Unit)
6. Installation Adjusting the Caster Roller 4. Adjust the height of the Caster Roller by turning the Height of the Folding Unit (for nut so that the space between the Caster Roller and Document Insertion/Folding Unit) the floor becomes about 1 mm. NOTE: Turn the nut [2] counterclockwise (direction of arrow [A]) 1.
Page 194: Storing The Wrench (For Document Insertion Unit)
6. Installation 6. Pull out the Folder Unit, and then attach the Folder 8. Close the Front Upper Cover. Unit Cover by engaging to the hook. • 2 Screws (Binding ; M4x7) Storing the Wrench (for Document Insertion Unit) NOTE: After store the wrench, perform “Connecting to the Host Machine”...
Page 195 6. Installation 1. Disconnect this equipment from the Host Machine. 4. Store the wrench at the original position. • 1 Screw (W Sems ; M4x8) 2. Open the Front Upper Cover. Boss 5. Return the Folder Unit to the original position, and then holding the Jam Removal Lever, lower the Transfer Guide.
Page 196: Appendices
APPENDICES Service Tools........191 General Circuit Diagram....192...
Page 197: Service Tools
Service Tools Service Tools Special Tools Item Uses Remarks Downloader PCB The downloader PCB is used when upgrading the CPU of the this machine's Controller PCB. Solvents and Oils Name Uses Remarks Alcohol Cleaning; e.g., • Do not bring near fire. plastic, rubber;...
Page 198: General Circuit Diagram
General Circuit Diagram General Circuit Diagram General Circuit Diagram Inserter Unit Reverse Unit Inserter Open/Close Sensor Inserter/Folder Controller Top Cover Open/Close Sensor Paper Feed Sensor Paper Registration Sensor Tray Lower Limit Sensor Tray Paper Width Sensor Paper Set Sensor Tray Paper Sensor 1 Paper Feed Motor Tray Paper Sensor 2...
Page 199 General Circuit Diagram Re v erse Unit Inserter/Folder Inser ter Unit Trestle Unit Controller PCB Reverse Sensor Power Supply CN161-1 CN161-2 CN161-3 CN161-4 CN161-5 CN161-6 Reverse Timing CN161-7 Sensor Reverse Entrance Sensor Front Upper Cover Open/Close Sensor Breaker Power Cord Host Machine Communication I/F Cable Reverse Unit Motor Reverse Solenoid...
Page 200 General Circuit Diagram Upper Stopper Str aight P ath Tr anspor t Unit Sensor Inserter/Folder Controller Folding Unit Sensor C fold Stopper F older Unit Sensor C fold Delivery Sensor C fold Tray Empty Sensor C fold Tray Motor Sensor C fold Paper Full Sensor Fold Position...
Page 201 General Circuit Diagram Str aight P ath Tr anspor t Unit F older Unit Inserter/Folder Controller Delivery Sensor Straight Path Entrance Motor Fold Transport Motor C Fold Tray Motor Upper Stopper Motor C fold Stopper Motor Straight Path Delivery Motor Fold Position Adjustment Motor C Fold Flapper Solenoid...

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