ABB ReliaGear LV MCC Technical Application Manual

Motor control center

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T EC H N I C A L A P P L I C AT I O N G U I D E

ReliaGear® LV MCC

Motor control center

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Summary of Contents for ABB ReliaGear LV MCC

Page 1 — T EC H N I C A L A P P L I C AT I O N G U I D E ReliaGear® LV MCC Motor control center...
Page 3: Table Of Contents
Table of contents 004 – 005 ReliaGear® LV MCC motor control center 006 – 016 Overview 017 – 036 Structure 037 – 044 Mains, feeders, incoming lines 045 – 054 Starters 055 – 060 Miscellaneous units 061–087 Variable frequency drives 088–092 Softstarters 093–111...
Page 4: Reliagear® Lv Mcc Motor Control Center
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — ReliaGear® LV MCC Motor control center — ReliaGear LV MCC has been designed to be safer, 01 ReliaGear LV MCC smarter and built for sustainability. This motor — control center (MCC) provides customers with a...
Page 5 The AFM units are designed to help reduce the likelihood of exposure to electrical shock and the ReliaGear LV MCC will bear UL 845 section and unit potential of internal arcing faults from occurring labels unless otherwise communicated during during maintenance.
Page 6: Overview
ACS580 variable frequency drive (VFD) and — SACE® Tmax® XT circuit breakers. The mechanical 05 Incoming line design of ReliaGear LV MCC is optimized for — flexibility, personnel and equipment protection, 06 Steel barrier as well as ease of maintenance and installation.
Page 7 Maintenance personnel can easily gain access to the top horizontal wireway of the control center ReliaGear LV MCC features a new door latch that is with reduced hazard of contact with a live bus. type tested with the Tmax XT circuit breakers.
Page 8: Unit Features
— 12 Vertical bus shutters (Standard for AFM) For ReliaGear LV MCC with AFM units, a vertical bus shutter mechanism is supplied — 13 Vertical bus shutter as standard. The shutter will be mechanically closed when the stabs are retracted, isolating —...
Page 9 T E C H N I C A L A P P L I C AT I O N G U I D E — 15 Visual indication — 16 Oversized nameplate — 17 Device bracket — — 18 Stationary stabs AFM doors have a visual stab and shutter indicator —...
Page 10 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — 21 600 A stab — 22 Safety interlocks — 23 Prevent insertion —...
Page 11 When Type BT wiring, motor power terminal blocks retrofitting an existing ReliaGear LV MCC, a retrofit can be supplied in size 1 and 2 starters to allow kit will need to be ordered with the AFM retrofit disconnecting motor wires when removing a unit.
Page 12 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R IP20 fuses (optional) Incidental contact barrier features (Optional) Clear polycarbonate incidental contact barriers are available for CR305 contactor.
Page 13 INSTRUCTIONS connections from the horizontal and vertical common power bus to the units. In addition to NEMA prescribed NOTICE wiring types, ABB offers a NEMA lA The control manufacturer shall provide a suitable modified MCC wiring choice (1AM). SAFETY INSTRUCTIONS...
Page 14 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 2: Wiring features by NEMA classification Class I Class IS Class II Class IIS...
Page 15 Some components have a lower altitude rating Environmental considerations and may reduce the altitude limit of the motor The standard ReliaGear LV MCC is designed for control center. operation in a clean, indoor environment having a 40 °C maximum ambient temperature. The nominal Fungus-proofing of organic materials is inherent.
Page 16 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 3: ReliaGear LV MCC seismic ratings (non-HCAI/OSHPD) Max.
Page 17: Structure
3 inch by 1-1/2 inch, 12-gauge floor sills and 1/4 inch structural lifting lugs are included. Open bottom is standard. — Table 4: ReliaGear LV MCC ratings and enclosure types Main bus rating (amperes) Construction type Enclosure type Description...
Page 18 SAFETY units for easy unit INSTRUCTIONS furnished by ABB for the specific rearrangement equipment. Locate one in the center front and one in the center back. Wiring openings Anchor bolts should be 1/2 inch...
Page 19 T E C H N I C A L A P P L I C AT I O N G U I D E Side elevations 13-inch deep section 600 A to 1200 A main bus 8 [207] deep space End view standard for conduit entry 13-inch deep...
Page 20 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Side elevations 25-inch deep back-to-back section up to 1200 A main bus Side view 25-inch deep section End view standard 25-inch deep Bus details standard 25-inch deep...
Page 21 T E C H N I C A L A P P L I C AT I O N G U I D E Side elevations 25-inch deep back-to-back section 1600 A to 2500 A main bus Side view 25-inch deep section End view standard 25-inch deep Bus details standard 25-inch deep Bus location...
Page 22 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Top conduit entry (13, 20, 22 and 25-inch deep sections) Top conduit entrance details for std.
Page 23 T E C H N I C A L A P P L I C AT I O N G U I D E Bottom conduit entry 13-inch deep section Bottom conduit entrance details for std. 13-inch low bus position Bottom conduit entrance details for std.
Page 24 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 6: Reference dimensions Ref. dim. 20 in. wide enclosure 24 in.
Page 25 T E C H N I C A L A P P L I C AT I O N G U I D E Bottom conduit entry 25" deep section Bottom conduit entrance details for std. 25-inch low bus position Bottom conduit entrance details for std.
Page 26 12.53 SAFETY INSTRUCTIONS [318,3] furnished by ABB for the specific equipment. Locate one in the center front and one in the center back. Anchor bolts should be 1/2 inch diameter, of grade 2 steel (minimum) in non-seismic locations.
Page 27 T E C H N I C A L A P P L I C AT I O N G U I D E Top conduit entry 30-inch deep section Removable top cover plates Spacer shell Available A" transition from 30 conduit 5 [127] to 20, 22, 25 deep...
Page 28 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Drip pan — NEMA II 13-inch deep section D" A" 13.00 [330,2] Removable cover Drip shield...
Page 29 T E C H N I C A L A P P L I C AT I O N G U I D E Drip pan — NEMA II 25-inch deep section back-to-back — Fan assembly Fan roof cover Table 11: Reference dimensions A"...
Page 30 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Incoming line terminations Front elevation Side view Front elevation 600 ampere (top) 600 ampere (top) 600 ampere (top) 20"...
Page 31 T E C H N I C A L A P P L I C AT I O N G U I D E Main Incoming line (top feed) for 2500 A without fans and 3200A main bus construction 36.0 Single heat sink at the front...
Page 32 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R 3 S/U of stub vert 3 S/U of stub vert max.
Page 33 T E C H N I C A L A P P L I C AT I O N G U I D E — Outdoor enclosures Table 12: Reference dimensions UL listed type 3R non-walk-in enclosure (standard) DANGER MCC depth Front The standard NEMA 3R enclosure consists of a extension (F)
Page 34 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Enclosure options — Table 13: Steel thickness 33 Optional structural type floor sills Motor control center construction Steel thickness...
Page 35 T E C H N I C A L A P P L I C AT I O N G U I D E Mounting requirements for seismic NEMA 3R Bus selection with optional heavy base All continuous-current rating selections or recommendations are based on the motor control center being located in a maximum NEMA 3R...
Page 36 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Neutral bus A clearance hole for 3/8" hardware is provided Neutral lugs will be provided as applicable.
Page 37: Mains, Feeders, Incoming Lines
T E C H N I C A L A P P L I C AT I O N G U I D E — Mains, feeders and incoming lines Mains Use ABB’s CurvesWeb online tool for all information pertaining to time current curves. The tool can be General accessed at https://partnerhub.connect.abb.com/.
Page 38 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 16: Circuit breaker mains — standard selection Amperes CB type IC (kA) Stab-in Bolt-in...
Page 39 T E C H N I C A L A P P L I C AT I O N G U I D E Ground-fault protection of equipment per NEC Select the circuit breaker trip rating based Each main or feeder disconnect rated 1000 on the feeder circuit continuous current rating amperes or more and installed on a solidly in accordance with the NEC.
Page 40 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 18: Circuit breaker feeders — standard selection Amperes Circuit IC (kA) Stab-in...
Page 41 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 19: AFM circuit breaker feeders — standard selection Amperes Circuit Interrupting rating RMS amps (in thousands) Construction Minimum unit Space...
Page 42 For other custom cable termination arrangements, provided with other upstream or downstream contact an ABB sales representative. The number of devices remote from the motor control center: cables indicated must not be exceeded to maintain the short-circuit rating.
Page 43 T E C H N I C A L A P P L I C AT I O N G U I D E — — 34 Incoming line Table 22: Incoming line cable assemblies conduit space Incoming line MLO space in inches/ Cables/ Cables/ Cable range...
Page 44 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Busway entrances Table 24: Spectra series busway Motor control centers include provisions for Entry Pull Enclosure...
Page 45: Starters
T E C H N I C A L A P P L I C AT I O N G U I D E — Starters General Basic starter units are provided in tables in this Combination motor control starter units consist section.
Page 46 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R AFM features Selection tables • Two-position closed-door retractable Circuit breaker type unit stabs —...
Page 47 T E C H N I C A L A P P L I C AT I O N G U I D E Selection tables Circuit breaker type 230 V AC, 60 Hz — Combination motor starters — Table 29: FVNR NEMA Max.
Page 48 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Selection tables Circuit breaker type 480 V AC, 60 Hz — Combination motor starters —...
Page 49 T E C H N I C A L A P P L I C AT I O N G U I D E Selection tables Circuit breaker type 600 V AC, 60 Hz — Combination motor starters — Table 33: FVNR NEMA Max.
Page 50 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — — Table 35: Starter options Table 35: Starter options (continued) Option Function Additional...
Page 51 T E C H N I C A L A P P L I C AT I O N G U I D E — — Table 35: Starter options (continued) Table 35: Starter options (continued) Option Function Additional Option Function Additional space...
Page 52 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Product information Long control circuits On exceedingly long control circuits, two problems Undervoltage protection may occur —...
Page 53 T E C H N I C A L A P P L I C AT I O N G U I D E Auxiliary contact ratings — Table 39: Control terminals — Table 37: NEMA size 1–6 Starter Size 1 Size 2 Size 3 Size 4...
Page 54 1. For constant- or variable-torque motors 2. Limit 4 with APVR relay 3. Refer to ABB for part-winding and Y-delta starters 4. Starter coils operated at line voltage. Starters operated by control relay in 120 V AC control circuit. Class CC fuses are provided for starter coil circuit 5.
Page 55: Miscellaneous Units
T E C H N I C A L A P P L I C AT I O N G U I D E — Miscellaneous units Operator and metering panels These panels will be UL labeled providing all Unit spaces can be used to provide metering and/ the components are UL listed for use in motor or operator’s panels in the motor control center control centers.
Page 56 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — — Table 45: Mounting plates Table 45: Mounting plates (continued) Description Min.
Page 57 T E C H N I C A L A P P L I C AT I O N G U I D E — — Table 45: Mounting plates (continued) Table 45: Mounting plates (continued) Description Min. Mounting plate Part number Description Min.
Page 58 WARNING R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R CAUTION Lighting panelboards • Maximum of 48 or 54 circuits NOTICE The following panelboards are available per panel.
Page 59 T E C H N I C A L A P P L I C AT I O N G U I D E The unit rating is the same as the lighting panel — rating when: Table 48: Primary protection only A.
Page 60 DANGER R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R WARNING CAUTION • 15–45 KVA transformers are TP-1 rated per NEMA Standard TP-1-2016 NOTICE •...
Page 61: Variable Frequency Drives
(noise). Line reactor (LR) Both load filters and additional line reactors are available inside the ReliaGear LV MCC to mitigate Line reactors are electrical components that help harmonics produced by the drives. To size your to protect six-pulse rectifiers and power...
Page 62 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R The addition of a 3% or 5% line reactor will reduce The ReliaGear LV MCC VFD units are equipped —...
Page 63 T E C H N I C A L A P P L I C AT I O N G U I D E ACS580 drives • Mounted drives: R1 to R9 — 39 Mounted drives The ACS580 is an all-compatible general-purpose •...
Page 64 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 52: ACS580 standard features and specifications Choke and EMC Swinging choke technology to mitigate harmonics.
Page 65 Public low voltage networks. Symmetrically grounded TN-S system, IT (ungrounded), corner-grounded delta, midpoint-grounded delta and TT systems. Short-circuit current protection The drives offering in ReliaGear LV MCC complies with the corresponding (UL 508C, UL 61800-5-1) short-circuit protection standards UL 508C and UL 61800-5-1.
Page 66 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 59: ACS580 standard features and specifications Analog inputs AI1 and AI2 Current/voltage input mode selected with a parameter.
Page 67 T E C H N I C A L A P P L I C AT I O N G U I D E Isolation areas, R6...R9 — Table 61: Key SLOT1 Symbol Description Power unit connection X1:1...3 I/O extension Reinforced insulation (IEC/EN 61800-5-1:2007) X1:4...6 Functional insulation (IEC/EN 61800-5-1:2007)
Page 68 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 62: R10 and R11 Control connection data External power supply Maximum power: 36 W, 1.50 A at 24 V AC/DC ±10% as standard Term.
Page 69: Connectivity Options
T E C H N I C A L A P P L I C AT I O N G U I D E — SLOT1 Table 63: Control panel key Fieldbus module Symbol Description 1...3 Reinforced insulation (IEC/EN 61800-5-1:2007) Functional insulation (IEC/EN 61800-5-1:2007) 4...6 Power unit...
Page 70: Environmental System
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R ACS580 product compliance — — 41 Fuses Table 66: VFD ratings by duty •...
Page 71 T E C H N I C A L A P P L I C AT I O N G U I D E VFD ACS580 units space height and features Isolation (ISO) Each VFD in the tables below has the following The isolation contactor between the circuit breaker features and SCCR values in common: and drive is used to isolate the drive from the...
Page 72 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 68: VFD ACS580 units space height, 42 and 65 kA type 1 (continued) Function Plug-in Max.
Page 73 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 68: VFD ACS580 units space height, 42 and 65 kA type 1 (continued) Function Plug-in Max.
Page 74 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 68: VFD ACS580 units space height, 42 and 65 kA type 1 (continued) Function Plug-in Max.
Page 75 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 69: VFD ACS580 units space height, 42 and 65 kA type 12 Function Plug-in Max.
Page 76 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 69: VFD ACS580 units space height, 42 and 65 kA type 12 (continued) Function Plug-in Max.
Page 77 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 69: VFD ACS580 units space height, 42 and 65 kA type 12 (continued) Function Plug-in Max.
Page 78 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 69: VFD ACS580 units space height, 42 and 65 kA type 12 (continued) Function Plug-in Max.
Page 79 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 70: VFD ACS580 units space height, 100 kA type 1 (continued) Function Plug-in Max. HP LD/HD @ Disc Section 1 Section 2...
Page 80 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 70: VFD ACS580 units space height, 100 kA type 1 (continued) Function Plug-in Max.
Page 81 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 71: VFD ACS580 space height, 100 kA type 12 (continued) Function Plug-in Max. HP LD/HD @ Disc Section 1 Section 2...
Page 82 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 71: VFD ACS580 space height, 100 kA type 12 (continued) Function Plug-in Max.
Page 83 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 71: VFD ACS580 space height, 100 kA type 12 (continued) Function Plug-in Max. HP LD/HD @ Disc Section 1 Section 2...
Page 84 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Plug in / stab bolt unit Operation principle R10 and R11 The ACS580-04 is a drive module for controlling AC induction motors, synchronous reluctance motors Fuse...
Page 85 T E C H N I C A L A P P L I C AT I O N G U I D E Harmonic filters Harmonic derating Poor power quality can be a result of variable Motors that work with pulse width modulation frequency drives or other types of non-linear loads (PWM) signals from drives are subject to using a power conversion process that causes...
Page 86 308 (T x 1.2) (in ft./lbs.²) T =motor full load torque (lb./ft.) Where: If faster deceleration is required, refer to ABB TA = time to accelerate the driven load (in seconds) for technical assistance. ΔN = change in speed (in rpm) Wk²...
Page 87 Cable length estimates apply to motors that are not subjected to abnormal thermal and environmental stresses. Refer to the application, installation and operating guidelines provided by the motor manufacturer. Data for motors rated to withstand 1600 V peaks applies to inverter-duty motors furnished by ABB.
Page 88: Softstarters
This saves energy while reducing the - External ground fault using ITI GFM 252 relay softstarter’s heat generation. On the PSTX, the bypass is built in and verified by ABB, saving you CEM11 is not used in LV MCC NOTICE time during installation and space in your panel.
Page 89 T E C H N I C A L A P P L I C AT I O N G U I D E Technical data and functions Please refer to PSTX landing page for additional technical data. PSTX30 ... PSTX570 UL circuit diagram...
Page 90 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Isolation (ISO) PSTX softstarter unit configurations The isolation contactor between the circuit breaker Following are the standard configurations and softstarter is used to isolate the softstarter and their single-line diagrams.
Page 91 T E C H N I C A L A P P L I C AT I O N G U I D E PSTX units space height and features Each softstarter in the tables below has the following features and SCCR values in common: —...
Page 92 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 75: SSS PSTX units space height, 100 kA Type 1/12 Function Plug-in Max.
Page 93: Components
T E C H N I C A L A P P L I C AT I O N G U I D E — Components The SACE® Tmax® XT product family offers higher performance, better protection and can handle 15 A up to 1200 A. Combined with precise electronic trip units in small Ekip connectivity for mobile devices.
Page 94 Thermal-magnetic trip unit The thermal-magnetic trip unit is an easy solution for protection against overloads and short circuits. Overload protection is ensured by the ABB thermal device, based on a temperature-dependent bimetal heated by current. Protection against short-circuit is realized with a magnetic device.
Page 95 T E C H N I C A L A P P L I C AT I O N G U I D E Ekip DIP Front connector — 43 Ekip DIP trip The first level of electronic trip units, Ekip DIP trip The connector on the front of the unit allows the unit features units, are based on microprocessor technologies...
Page 96 Bluetooth functionality allows fast interaction via EPiC (electrification products intuitive configurator), the new mobile application to configure and check the status of ABB low- Test and programming connector voltage circuit breakers. Power-on LED; pre-alarm LED; alarm LED...
Page 97 T E C H N I C A L A P P L I C AT I O N G U I D E High pressure contact (HPC) switches The new generation HPC switch is based on the time-proven platform of the PowerBreak II circuit breaker.
Page 98 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R PowerBreak II insulated case circuit breakers Standard features for exceptional flexibility •...
Page 99 T E C H N I C A L A P P L I C AT I O N G U I D E Optional protective relaying functions • Meets NEC service entrance equipment • Undervoltage standards • Overvoltage • Available in three basic styles: Standard, form C •...
Page 100: Operation
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Operation • Positive condition indication • Normal (reset) — Green (“ON”) •...
Page 101 T E C H N I C A L A P P L I C AT I O N G U I D E 3.53" (4) 0.31X0.21 OPEN SLOTS 2.75" 1.77" 4.6" 3.00" 3.5" 0.44" GFX2 GFX1 LABEL 2.0" 3.75" 3.65"...
Page 102 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R 300-line motor starters 300-line motor starters — 45 Cover removed The 300-line starter is a full-voltage, magnetic motor starter with encapsulated coil and three- leg block overload relay with visual trip indicator,...
Page 103 T E C H N I C A L A P P L I C AT I O N G U I D E Relay trip points are factory calibrated at given currents for high accuracy. For added flexibility, the trip current of the relay is adjustable +10 percent to allow tuning the protection to any given motor and to eliminate nuisance tripping.
Page 104 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 87: Overload relays CR324 thermal bimetallic overload relay CR324X electronic overload relay UMC100.3 motor controller Description...
Page 105 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 87: Overload relays (continued) CR324 thermal bimetallic overload relay CR324X electronic overload relay UMC100.3 motor controller Addressable Heater required PFC terminals...
Page 106: Specifications
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Solid-state motor winding heater Table 88: Type Std. Push- Bulb Color Description...
Page 107 T E C H N I C A L A P P L I C AT I O N G U I D E Applications • 0.2% class revenue certifiable energy and 50 Hertz applications: The 230/460 V AC device demand metering can be used at 220/440 V AC, 50 Hertz.
Page 108 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R RGM6010 automation power meter BACnet/IP communications and energy measurement. Overview The RGM6010 is an industry-leading revenue- grade power meter with native BACnet/IP communications.
Page 109 T E C H N I C A L A P P L I C AT I O N G U I D E RGM7000 power meter Power quality and energy cost measurement. Overview The RGM7000 meter provides revenue class (0.2%) three-phase power metering with optional Ethernet, relay, status and analog output communication modules.
Page 110 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Three-phase voltage monitors Table 92: Available models Model SPVRB Model no.
Page 111 T E C H N I C A L A P P L I C AT I O N G U I D E High-resistance ground Line and control connections The line connections are made to the main bus. Equipment overview The control power and auxiliary device connections High resistance grounding equipment coordinates are made to the terminal blocks rated 30 A, 600 V...
Page 112: Truone™ Ats
There’s only one TruONE ATS. Get the unique TruONE represents a major shift in engineering ease and reliability of the world’s first true and a critical breakthrough for critical power. all in-one ATS. TruONE. Multiple schemes are available in empower. Contact your ABB representative for more information.
Page 113: Feature Comparison
Ekip Com Hub (monitoring via ABB Ability : Energy and Asset Manager) For applications Mains–Mains Mains–Generator UL short circuit withstand ratings Fused withstand and closing rating (WCR) Coordinated breaker WCR Time-based WCR Short-time ratings Contact ABB for applications with smaller than 20 kVA gensets...
Page 114 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R ATS Scheme 0 ATS Scheme 1B NORMAL — External connection NORMAL —...
Page 115 T E C H N I C A L A P P L I C AT I O N G U I D E ATS main scheme • ATS installed within the enclosure • Main must match ATS rating, e.g, 1200 A main bus, 1200 A ATS •...
Page 116: Application Data
B) drip-proof, normal starting torque, continuous 40 °C ambient (1.15 service factor) horizontal CAUTION induction motors. These values are for reference only, and you should NOTICE check your specific motor. Please refer to your ABB- generated quotation for specific FLA values. SAFETY INSTRUCTIONS — —...
Page 117 T E C H N I C A L A P P L I C AT I O N G U I D E — — Table 96: Average expected values Table 96: Average expected values of full-load currents (continued) of full-load currents (continued) Motor Synchronous...
Page 118 4000 5200 3500 5000 6500 — Table 98: Ekip I settings: ABB code Protection function Threshold Trip time Trip curve Short-circuit I3 = Off – 1 – 1.5 – 2 – 2.5 – 3 – 3.5 – 4.5 t3 ≤ 15 ms for XT2-XT4 - 5.5 –...
Page 119 T E C H N I C A L A P P L I C AT I O N G U I D E — Table 99: Available settings for TMF and TMA trip units: Circuit Trip unit In (A) L-overload I-short circuit breaker...
Page 120 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Overload heater tables — Table 101: Size 2 (standard and ambient comp.) Heaters for thermal-mag controllers Motor full- Heater...
Page 121 T E C H N I C A L A P P L I C AT I O N G U I D E Use the heater table to verify that the Mag-Break — and current limiter rating is correct for the motor Table 103: Size 4 (standard and ambient comp.) full-load current.
Page 122 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — — Table 105: Size 0 and 1 (standard) Table 105: Size 1 (standard) Motor Heater Tmax XT...
Page 123 T E C H N I C A L A P P L I C AT I O N G U I D E — — Table 106: Size 0 and 1 (ambient comp.) Table 106: Size 1 (ambient comp.) Motor Heater Tmax XT...
Page 124 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 107: Size 2 (standard) Motor Heater Tmax XT Mag-Break trip setting* full-load number...
Page 125 T E C H N I C A L A P P L I C AT I O N G U I D E — — Table 109: Size 3 (standard and ambient comp.) Table 110: Size 4 (standard) Motor Heater Tmax XT Mag-Break...
Page 126 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — — Table 111: Size 4 (ambient comp.) Table 113: Size 4 (ambient comp.) Motor Heater Tmax XT...
Page 127 T E C H N I C A L A P P L I C AT I O N G U I D E — Overload heater tables Table 117: Control fusing for non-CPT applications Electronic overloads for circuit breaker controllers Type control Fuse amps (class CC) Tripping current is 120% of dial setting.
Page 128 Ekip Touch – 10.5 – table provides a general guide for estimating – 13.3 – losses assuming 80 percent loading. For critical – 16.4 applications, refer to ABB. – – 10.8 – – – – — – – Table 119: Heat loss –...
Page 129 T E C H N I C A L A P P L I C AT I O N G U I D E Motor loads Non-motor load ratings are based on the use of two poles to control single-phase loads —...
Page 130 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Non-motor loads — Table 122: NEMA contactor ratings for single capacitor or capacitor bank switching Size of Continuous Three-phase rating of capacitor...
Page 131 T E C H N I C A L A P P L I C AT I O N G U I D E Publication references — Table 124: Construction equipment and components Publication Description BuyLog https://electrification.us.abb.com/buylog Molded case circuit breakers 1SXU210248C0201 SACE® Tmax® XT UL/CSA Catalog PowerBreak insulated case circuit breakers GET-8052 Selection and Application...
Page 132 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Time current curves: Use ABB’s CurvesWeb online tool for all information pertaining to time current curves.
Page 133 T E C H N I C A L A P P L I C AT I O N G U I D E KW= HPx.746 75x.746 Electrical data .902 Eff. Motor horsepower output may also be calculated .238 X 62 = 14.8 kVAR (use 15 kVAR) as follows: Defining the load V x A x Pf x EFF...
Page 134 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Electrical data Other useful formulas Centrifugal loads Gear ratio - most favorable Flow rate: Flow ₁= RPM₁...
Page 135: Drawings/Tests
T E C H N I C A L A P P L I C AT I O N G U I D E — Drawings/tests MCC unit numbering system The outline summary drawing furnished with the The Engineering Documentation System will equipment cross-references the unit location and accept a 3-character unit address designation the service designation specified for each unit.
Page 136 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Continue lining off the unit space requirements for This computer-based system is used to translate —...
Page 137 T E C H N I C A L A P P L I C AT I O N G U I D E — UNIT SUMMARY EVOLUTION SERIES MCC 47 Summary table DWG. FOR INSTALLATAION REQ. NO. ENG. NAME JBC DWG.
Page 138 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Paint finish Packaging and storage Indoor equipment Domestic packaging The standard paint system consists of the Normally, a motor control center lineup is shipped following two processes.
Page 139 T E C H N I C A L A P P L I C AT I O N G U I D E Standard commercial tests and inspection Mechanical operations test Mechanical operating tests shall be performed General to ensure proper functioning of operating The following summary description defines the mechanisms and interchangeability.
Page 140 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Contactors must pick up and hold in at or below Standard commercial tests and inspection the following percentage or rated coil voltage: High potential —...
Page 141 Monterrey Quality MCC Certified Test Report CAUTION and shall be essentially sinusoidal in wave shape. ABB ELECTRICAL CONTROL SYSTEMS S DE RL DE CV Camino a Ojo de Agua 203, CP 66600 Apodaca, Nuevo León, Mexico Customer: Customer's Job Name...
Page 142: Fastflex™ Sku Program
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — FastFlex™ SKU program — Table 131: CB and OL ranges for starters in FastFlex™ SKU program Description empower description Catalog number...
Page 143 T E C H N I C A L A P P L I C AT I O N G U I D E The ReliaGear® LV MCC FastFlex program offers and engineering based on OEM customer ™ OEMs shorter lead times and more flexible requirements.
Page 144 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R 14 4 — Table 131: CB and OL ranges for starters in FastFlex™ SKU program (continued) Description empower description Catalog number...
Page 145 T E C H N I C A L A P P L I C AT I O N G U I D E Height Width Depth Size Type FLA x 8 FLA x 13 Range CB Contactor + Range (in.) (in.) (in.)
Page 146 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Table 131: CB and OL ranges for starters in FastFlex™ SKU program (continued) Description empower description Catalog number...
Page 147 T E C H N I C A L A P P L I C AT I O N G U I D E Height Width Depth Size Type FLA x 8 FLA x 13 Range CB Contactor + Range (in.) (in.) (in.)
Page 148: Typical Circuits
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R — Typical circuits FVNR size 1–4 Typical circuit diagrams...
Page 149 T E C H N I C A L A P P L I C AT I O N G U I D E FVNR size 1–4 Typical circuit diagrams...
Page 150 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R FVNR size 5–6 Typical circuit diagrams...
Page 151 T E C H N I C A L A P P L I C AT I O N G U I D E FVNR size 5–6 Typical circuit diagrams...
Page 152 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R FVNR with voltage indicator module Typical circuit diagrams...
Page 153 T E C H N I C A L A P P L I C AT I O N G U I D E FVR size 1–4 Typical circuit diagrams...
Page 154 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R 2S2W-CT, VT, CH size 1–4 Typical circuit diagrams...
Page 155 T E C H N I C A L A P P L I C AT I O N G U I D E 2S1W-CT, VT, CH size 1–4 Typical circuit diagrams...
Page 156 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R 2S-PW size 1–5 Typical circuit diagrams...
Page 157: Wye-Delta Open Transition
T E C H N I C A L A P P L I C AT I O N G U I D E Wye-Delta open transition...
Page 158: Wye-Delta Closed Transition
R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Wye-Delta closed transition...
Page 159 T E C H N I C A L A P P L I C AT I O N G U I D E Distribution transformers Typical circuit diagrams...
Page 160 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R Single-phase panelboard Typical circuit diagrams...
Page 161 T E C H N I C A L A P P L I C AT I O N G U I D E Three-phase panelboard Typical circuit diagrams...
Page 162 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R FVNR with PLC Typical circuit diagrams...
Page 163 T E C H N I C A L A P P L I C AT I O N G U I D E 2S2W with PLC Typical circuit diagrams...
Page 164 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R PSTX Typical circuit diagrams...
Page 165 T E C H N I C A L A P P L I C AT I O N G U I D E PSTX Typical circuit diagrams...
Page 166 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R PSTX Typical circuit diagrams...
Page 167 T E C H N I C A L A P P L I C AT I O N G U I D E PSTX Typical circuit diagrams...
Page 168 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R PSTX Typical circuit diagrams...
Page 169 T E C H N I C A L A P P L I C AT I O N G U I D E PSTX Typical circuit diagrams...
Page 170 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R PSTX Typical circuit diagrams...
Page 171 T E C H N I C A L A P P L I C AT I O N G U I D E ACS580 variable frequency drive (1 of 2)
Page 172 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R ACS580 variable frequency drive (2 of 2)
Page 173 T E C H N I C A L A P P L I C AT I O N G U I D E ACS580 variable frequency drive with bypass (1 of 2)
Page 174 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R ACS580 variable frequency drive with bypass (2 of 2)
Page 175 T E C H N I C A L A P P L I C AT I O N G U I D E ACS580 variable frequency drive with isolation and bypass (1 of 2)
Page 176 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R ACS580 variable frequency drive with isolation and bypass (2 of 2)
Page 177 T E C H N I C A L A P P L I C AT I O N G U I D E 17 7 High-resistance ground Typical circuit diagrams...
Page 178 R E L I A G E A R ® LV M C C M OTO R C O N T R O L C E N T E R FVNR with UMC100.3 (HOA)
Page 179 T E C H N I C A L A P P L I C AT I O N G U I D E FVNR with UMC100.3 (start/stop)
Page 180 Any reliance placed on such information is therefore strictly at your own risk. ABB reserves the right to discontinue any product or service at any time.

ABB ReliaGear LV MCC Technical Application Manual

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