Sortimo SR5 Instructions For Use Manual
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Summary of Contents for Sortimo SR5
- Page 1 Sortimo International GmbH Dreilindenstrasse 5 86441 Zusmarshausen, Germany direct@sortimo.de mySortimo.de Instructions for use GA 00030 / 2024.12.02 / Rev.06 / en / SAP 6000011721...
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Page 2: Table Of Contents
Gas transport ..............................9 Transport regulation ............................9 Disposal ................................9 Load-carrying capacities ..........................10 Lashing capability ............................. 11 SR5 block ................................12 Anti-slip mats, noise-absorbing ........................13 Drawer ................................13 Tool tray inlays ..............................14 Universal cabinet .............................. 15 Case fixation .............................. - Page 3 Roof vent ................................42 Narrow roof vent ............................... 44 ProSafe floor lashing rail ..........................45 Telescopic restraint pole ..........................46 Ramp rail ................................47 Multifunctional bar SP SR5 ..........................48 Hose holder ............................... 48 C-BOXXes ................................. 49 © Sortimo International GmbH...
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Page 4: Warnings And Symbols
Failure to observe the instructions can cause personal injury and/or material damage! Important! Failure to do so can result in material damage! Information! Recommendations and useful hints! Symbols This symbol indicates that the screw fixing is only to be tightened hand-tight! © Sortimo International GmbH... -
Page 5: Information On The Document
If other torques are required, they are specified in the instructions! Intended use The Sortimo “SR5” van racking system is designed for use in vans / panel vans due to its durability. The racking system is used to transport and store a wide variety of tools and materials. -
Page 6: Foreseeable Misuse
German Road Traffic Act StVO and the German Regulation on the Approval of Road Vehicles StVZO. Transporting gas - Applicable laws and standards governing the transport of dangerous cylinders materials, such as GGVSE, ADR and SDB. - Operation of the ventilation and air extraction systems. © Sortimo International GmbH... -
Page 7: Safety Labels
Use dividers and anti-slip mats inside drawers and shelves. Check that the load is secure before setting off every time. • Observe the applicable laws in accordance with StVO §22, 23 and StVZO §30, 31 relating to load securing. © Sortimo International GmbH... -
Page 8: Checking The Van Racking System
Use a damp cloth to clean the van racking system at regular intervals. Avoid using highly corrosive cleaning agents to prevent damage to the van racking system. Repairs: Repair work may only be carried out by Sortimo partners. Limitations of use Danger! Never exceed the maximum permitted load weight! Pay attention to the weight of your van racking system. -
Page 9: Gas Transport
Dispose of packaging material in accordance with local/national regulations. Disposal The Sortimo "SR5" van racking system is made of recyclable materials, such as aluminium, steel or high-quality plastics. The van racking system can be reused at the end of the user cycle, helping to protect the environment. -
Page 10: Load-Carrying Capacities
Multifunctional pull-out drawer Surface load 200 kg Jumbo Unit Surface load 100 kg T-BOXXes Load-carrying capacity 12 kg SR-BOXX Load-carrying capacity 12 kg Folding parallel vice Load capacity 50 kg Hinged workbench Load capacity 100 kg © Sortimo International GmbH... -
Page 11: Lashing Capability
Maximum load Frame 200 daN Frame traverse 200 daN Floor panel/SoboPro 200 daN Lashing rail 150 daN Floor lashing rail 200 daN Restraint pole <1.8 m → 300 daN ≥1.8 m – 2.2 m → 200 daN © Sortimo International GmbH... -
Page 12: Sr5 Block
Each field has a maximum load capacity of 200 kg. Grid height Field number Field Maximum load Side profile / intermediate profile Important! • Adhere to the maximum payload and maximum axle load of the vehicle! © Sortimo International GmbH... -
Page 13: Anti-Slip Mats, Noise-Absorbing
Completely close drawer (A) by pressing it lightly. • Telescopic slide load-carrying capacity per drawer 45 kg / 90 kg The maximum load-carrying capacity is indicated on the left and right sides, on the telescopic slide (C). © Sortimo International GmbH... -
Page 14: Tool Tray Inlays
Divider for drawer: You can position the dividers in drawers according to your requirements. If required, you can obtain additional dividers from any Sortimo sales partner. Insetboxes: For drawers, BOXXes and cases. Individual organisation and easy removal of small parts. -
Page 15: Universal Cabinet
On the closing flap of the door, press the button (A) until the lever (B) pops out, then use it to open the door. Closing: • Close the door until the lever (B) engages. Load-carrying capacity: 25 kg © Sortimo International GmbH... -
Page 16: Case Fixation
Wrap your hand around the handle of the case fixation and simultaneously press on the clamping lever (A). To fix the case in place, press towards the impact plate (B). • Can also be combined with shelf • Variable height for all case types One-handed operation • © Sortimo International GmbH... -
Page 17: Dual Directional Block
Pull out drawer (A) completely past the tangible resistance; drawer is stopped. Closing: Completely close drawer (A) by pressing it lightly. • The maximum load-carrying capacity is indicated on the left and right sides, on the telescopic slide (C). © Sortimo International GmbH... -
Page 18: Hinged Workbench
Push the lever (A) upwards with your hand; the workbench is secured and can be used. Folding up: Push the lever (A) downwards by hand unlocking the workbench. • Raise the workbench only until the locking lever audibly engages. © Sortimo International GmbH... -
Page 19: Heavy Folding Workbench
Take the support leg (A) out of the catch and press the workbench (B) downwards with your • hand. Folding up: Lift the workbench (B) by hand and move it upwards; it stabilises itself automatically; push • the foot (B) back into the catch. © Sortimo International GmbH... -
Page 20: Folding Parallel Vice
Press the parallel vice downwards (B) until it engages in the lock (C). • Folding away: To fold away, the lever (A) must be pressed; the folding parallel vice is unlocked. • Press the parallel vice upwards (D) until it engages in the lock (E). • © Sortimo International GmbH... -
Page 21: Shelf
Press on the plastic slide at the end of the shelf (D) until the snap fastener (E) engages. Removal: Press together the snap fastener (E) of the plastic slide underneath the shelf. • Lift the plastic slide (C) and push it into the end of the shelf. • SR-BOXX © Sortimo International GmbH... - Page 22 Unscrew the divider (A) screw (B) and pull it up and out. Remove the anti-slip mat (C). • • Pull the rear divider holder (D) by the bottom inwards and out. Install divider holder in desired position, slide in divider and screw in screw. • © Sortimo International GmbH...
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Page 23: Shelf Tray
Unscrew mounting bolts (A), 2 per side. • Move the installation adaptor (B) to the new height. • • Adjust shelf tray (C) to the new height. Screw in all the mounting bolts (A) on each side and tighten them. • © Sortimo International GmbH... - Page 24 Lift the SR-BOXX (A) by the grip (B) and pull it forwards and out. • SR-BOXX is unlocked. • Closing: • Push the SR-BOXX (A) in completely and push it downwards by the grip (B). SR-BOXX is locked. • © Sortimo International GmbH...
- Page 25 Remove the anti-slip mat (B). • Pull the rear (C) and front (D) divider holder by the bottom inwards and out. • • Install the divider holder in the desired position and slide the dividers back in. © Sortimo International GmbH...
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Page 26: Drop-Down Front
Prevents loads from falling onto shelves or onto the floor. The front can be easily folded by lifting it up gently. Opening drop-down fronts Lift the flap (B) up and pull forwards by the handle bar (A). • Closing drop-down fronts Lift flap and push closed. • Surface load-carrying capacity 100 kg © Sortimo International GmbH... -
Page 27: Frame Traverse
Frame traverse Frame traverse with ProSafe and worktop. Frame traverse with ProSafe, various fixing versions. Lashing strap with clamping lock and ProSafe hook. Lashing strap with ratchet lock and ProSafe hook. Telescopic restraint pole © Sortimo International GmbH... -
Page 28: Long Components Tray
Can be integrated into the system. • • With secured flap. Opening the closing flap: Grab the flap from the bottom and push it up. Pull the flap away from the system and push it down. Surface load-carrying capacity 25 kg © Sortimo International GmbH... -
Page 29: Jumbo Unit
Pull drawer (A) out by the recessed grip (B); drawer is unlocked. • Pull out drawer (A) completely past the tangible resistance; drawer is stopped. • Closing: • Completely close drawer (A) by pressing it lightly. Load-bearing capacity max. 100 kg © Sortimo International GmbH... -
Page 30: Multifunctional Pull-Out Drawer
Pull out the element (A) by the recessed grip (B); pull-out element is unlocked. • Pull out the element (A) completely past the tangible resistance; pull-out element is stopped. • Closing: Completely close pull-out element (A) by pressing it lightly. • Load-bearing capacity max. 200 kg © Sortimo International GmbH... -
Page 31: Sr-Boxx
L-BOXXes made of shock- and impact-resistant ABS plastic are available in four different sizes. The BOXXes are compatible with each other and can be clicked together. They have a sturdy locking mechanism, an integrated handle and industry-specific inserts in all sizes. © Sortimo International GmbH... - Page 32 L/LS-BOXXes are secured in the van racking system using the case tray and shelves. Opening/closing: Open both locking mechanisms and lift the lid. • Close the lid and press both locking mechanisms closed. • Load-bearing capacity 12 kg L-BOXX trolley For carrying L-/LS-BOXXes. Load max. 100 kg © Sortimo International GmbH...
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Page 33: I-Boxx
Optionally with wall mount (A). Various insetboxes. • Opening/closing: Slightly raise the two locking mechanisms and open the lid. • • Press the lid closed and press the two locking mechanisms closed. Surface load-carrying capacity 12 kg © Sortimo International GmbH... - Page 34 Press the lid closed and press the locking mechanisms closed. Surface load-carrying capacity 5 kg T-BOXX 120 can be coupled with the lid of T-BOXX 320 and 330, function in a separate T-BOXX 120 operating instructions. © Sortimo International GmbH...
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Page 35: Metal Small Components Case
• Various insetboxes Surface load-carrying capacity 12 kg Opening case: Press both locking mechanisms (A) together and open the case lid. Closing case: Press the case lid closed until the locking hook (A) is fully engaged. © Sortimo International GmbH... -
Page 36: Case Rail
BOXXes by lifting them slightly. Removing case: Lift the case (A) and pull it forwards (B) out. Stowing case: Push the case in completely until it locks into place downwards. Surface load-carrying capacity 25 kg © Sortimo International GmbH... -
Page 37: Multislide
Opening MultiSlide: Grasp MultiSlide (A) by the handle (B) and pull up gently. • • Completely remove MultiSlide (A). Open or take out the case. • Closing MultiSlide: Completely close MultiSlide (A) by pressing it lightly. • © Sortimo International GmbH... -
Page 38: Sr Drawers
SR drawers are inexpensive alternatives to standard drawers. Plastic slides form the interface to the SR5 van racking system and enable convenient access to the contents due to their pull-out function. SR drawers can be completely removed from the van racking system by lifting them up. -
Page 39: Workmo
The WorkMo is also unique due to its compatibility with the Sortimo BOXXes range. Various organisational solutions offer storage space for small parts and tools of all kinds. Diverse BOXX partnerships with suppliers of power tools and electric tools and mounting and fastening materials mean that complete system compatibility is a given. -
Page 40: Prosafe Gas Cylinder Holder
The upper ratchet strap is now attached on one side; proceed the same way with the lower ratchet strap. • Place the gas cylinder(s) into the vehicle and attach the ratchet belt on the other side. Tighten both ratchet straps. • © Sortimo International GmbH... -
Page 41: Ventilation / Air Extraction
Otherwise, the ventilation effect is restricted or no longer effective. The floor vent must not be blocked/obstructed by parts of the load, e.g. packages, or closed by adhesive film. Otherwise, the ventilation effect is restricted or no longer effective. Ventilation Air extraction © Sortimo International GmbH... -
Page 42: Roof Vent
Direction of travel carbon monoxide • krypton • nitrogen dioxide • • nitrogen monoxide • xenon are pressed through the floor and side vents to the outside through the excess pressure created by a roof vent. © Sortimo International GmbH... - Page 43 To rotate the roof vent, the knurled-head screw (A) must be unscrewed above the star grip point, then the star grip point (B) can be pushed upwards and thus the roof vent can be rotated. After turning the vent, tighten the knurled-head screw again. © Sortimo International GmbH...
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Page 44: Narrow Roof Vent
Rotate the roof vent by 180° and press it with the sealing ring (D) into the cut-out; the lower • shell (C) must engage completely into the roof. Visually check whether all retaining lugs are snapped in. • • Screw on upper shell (A) using oval head screw (B). © Sortimo International GmbH... -
Page 45: Prosafe Floor Lashing Rail
The floor lashing rail can be used to secure low objects, such as cardboard boxes, load securing net etc. Max. traction force 200 daN Lashing strap with clamping lock and ProSafe hook. Lashing strap with ratchet lock and ProSafe hook. © Sortimo International GmbH... -
Page 46: Telescopic Restraint Pole
Loosening telescopic restraint pole: • Press the telescopic restraint pole against the top spring-loaded end and remove it at the floor end (A). Then remove the telescopic restraint pole from the fixing rail on the roof spar (B). • © Sortimo International GmbH... -
Page 47: Ramp Rail
Operation: Secure the vehicle from unintentionally rolling away. • • Position the ramp and align it with the track width of the transport device. Secure the ramp using the securing bolts and the aluminium bracket. • © Sortimo International GmbH... -
Page 48: Multifunctional Bar Sp Sr5
Multifunctional bar SP SR5 The multifunctional bar is used to hold ProClick tool bags and other small parts. Hose holder Secure transport of cables and hoses. Integrated hooks for additional organisation and individual hanging. Load capacity: 25 kg in total, 8 kg per individual hook. -
Page 49: C-Boxxes
ProClick mounts for tool bags. • Load capacity: 20 kg Information! Additional side profile extensions can be found in the separate “SR5 accessories - ProClick” operating instructions. © Sortimo International GmbH...
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