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Sortimo International GmbH
Dreilindenstrasse 5
86441 Zusmarshausen,
Germany
direct@sortimo.de
Instructions for use
GL4
GA 00036 / 2023.02.13 / Rev.1 / en / SAP 6000001521

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  • Page 1 Sortimo International GmbH Dreilindenstrasse 5 86441 Zusmarshausen, Germany direct@sortimo.de Instructions for use GA 00036 / 2023.02.13 / Rev.1 / en / SAP 6000001521...
  • Page 2: Table Of Contents

    Case fixation ............................16 Dual directional block ......................... 17 Lifting flap ............................18 Hinged workbench ..........................19 Heavy, folding workbench ........................20 Workbench slide ..........................21 Folding parallel vice ........................... 22 Shelf ..............................23 Shelf tray............................25 © Sortimo International GmbH...
  • Page 3 Narrow roof vent ..........................43 ProSafe floor lashing rail ........................44 ProSafe front upright .......................... 44 Telescopic restraint pole ........................45 Ramp rail ............................46 Multifunctional bar ..........................47 Hose holder ............................47 Handiwash unit ..........................48 C-BOXX ............................. 48 © Sortimo International GmbH...
  • Page 4: Warnings And Symbols

    Failure to observe the instructions can cause personal injury and/or material damage! Important! Failure to do so can result in material damage! Information! Recommendations and useful hints! Symbols This symbol indicates that the screw fixing is only to be tightened hand-tight! © Sortimo International GmbH...
  • Page 5: Information On The Document

    If other torques are required, they are specified in the instructions! Intended use The Sortimo “Globelyst” van racking system is designed for use in vans / panel vans due to its durability. The rack system is used to transport and store a wide variety of tools and materials.
  • Page 6: Foreseeable Misuse

    German Road Traffic Act StVO and the German Regulation on the Approval of Road Vehicles StVZO. Transporting gas - Applicable laws and standards governing the transport of dangerous cylinders materials, such as GGVSE, ADR and SDB. - Operation of the ventilation and air extraction systems. © Sortimo International GmbH...
  • Page 7: Safety Markings

    Use dividers and anti-slip mats inside drawers and shelves. • • Check that the load is secure before setting off every time. Observe the applicable laws in accordance with StVO §22, 23 and StVZO §30, 31 relating to load securing. © Sortimo International GmbH...
  • Page 8: Checking Van Racking System

    Use a damp cloth to clean the van racking system at regular intervals. Avoid using highly corrosive cleaning agents to prevent damage to the van racking system. Repairs: Repair work may only be carried out by Sortimo partners. Limitations of use Danger! The maximum permitted load weight must not be exceeded! Pay attention to the weight of your van racking system.
  • Page 9: Gas Transport

    Dispose of packaging material in accordance with local/national regulations. Disposal The Sortimo “Globelyst” van racking system is made of recyclable materials such as aluminium, steel or high-quality plastics. The van racking system can be reused at the end of the user cycle, thus helping to protect the environment.
  • Page 10: Load-Carrying Capacities

    Surface load 150 kg Jumbo-Unit Surface load T-BOXX Load-carrying capacity 12 kg SR-BOXX Load-carrying capacity 12 kg Workbench slide Carrying capacity 50 kg Hinged workbench Carrying capacity 100 kg Heavy, hinged workbench Carrying capacity 150 kg © Sortimo International GmbH...
  • Page 11: Lashing Capability

    Maximum load Frame 200 daN Frame traverse 200 daN Floor panel/SoboPro 200 daN Lashing rail 200 daN Floor lashing rail 200 daN Restraint pole <1.8 m → 300 daN ≥1.8 m – 2.2 m →200 daN © Sortimo International GmbH...
  • Page 12: Globelyst Unit

    Each field can take a maximum of 200 kg. Grid height Number of the field Field Maximum load Uprights Important! • Observe the maximum payload and maximum axle load of the vehicle! © Sortimo International GmbH...
  • Page 13: Anti-Slip Mats, Noise-Absorbing

    Completely close drawer (A) by pressing it lightly. • Telescopic slides load-carrying capacity per drawer 30 kg / 60 kg / 90 kg The maximum load-carrying capacity is indicated on the left and right sides, on the telescopic slide (C). © Sortimo International GmbH...
  • Page 14 Re-insert both telescopic slides into the guide rails and close the drawer while pressing on both sides (C). Divider for drawer: You can position the dividers in drawers according to your requirements. If required, you can obtain additional dividers from any Sortimo sales partner. © Sortimo International GmbH...
  • Page 15: Tool Tray Inlays

    Opening: • On the closing flap of the door, press the button (A) until the lever (B) pops out, then use it to open the door. Closing: Close the door until the lever (B) engages. • © Sortimo International GmbH...
  • Page 16: Case Fixation

    Wrap your hand around the handle of the case fixation and simultaneously press on the clamping lever (A). To fix the case in place, press towards the impact plate (B). • Can also be combined with shelf • Variable height for all case types One-hand operation • © Sortimo International GmbH...
  • Page 17: Dual Directional Block

    Pull out drawer (A) completely past the tangible resistance; drawer is stopped. Closing: Completely close drawer (A) by pressing it lightly. • The maximum load-carrying capacity is indicated on the left and right sides, on the telescopic slide (C). © Sortimo International GmbH...
  • Page 18: Lifting Flap

    • Closing: Grab the handle bar (A) and push the lifting flap (B) downwards against the resistance. • • Towards the end of the closing procedure, brake the lifting flap (B) a bit with your hand. © Sortimo International GmbH...
  • Page 19: Hinged Workbench

    Push the lever (A) upwards with your hand; the workbench is secured and can be used. • Folding up: Push the lever (A) downwards by hand, thereby unlocking the workbench. • Raise the workbench only until the locking lever audibly engages. © Sortimo International GmbH...
  • Page 20: Heavy, Folding Workbench

    Take the support leg (A) out of the catch and press the workbench (B) downwards with your hand. Folding up: Lift the workbench (B) by hand and move it upwards; it stabilises itself automatically; push • the foot (B) back into the catch. © Sortimo International GmbH...
  • Page 21: Workbench Slide

    Installation on the left or right of the unit. • • Space-saving slide variant. • Maximum pull-out length is marked (A). Locking screw for clamping in place (B). • Rotatable 180° (C), thus completely retractable. • Carrying capacity max. 50 kg © Sortimo International GmbH...
  • Page 22: Folding Parallel Vice

    Press the parallel vice downwards (B) until it engages in the lock (C). • Folding away: To fold away, the lever (A) must be pressed; the folding parallel vice is unlocked. • Press the parallel vice upwards (D) until it engages in the lock (E). • © Sortimo International GmbH...
  • Page 23: Shelf

    Press on the plastic slide at the end of the shelf (D) until the snap fastener (E) engages. Removal: Press together the snap fastener (E) of the plastic slide underneath the shelf. • Lift the plastic slide (C) and push it into the end of the shelf. • © Sortimo International GmbH...
  • Page 24 Unscrew the divider (A) screw (B) and pull it up and out. • • Remove the anti-slip mat (C). Pull the rear divider holder (D) by the bottom inwards and out. • Install divider holder in desired position, slide in divider and screw in screw. • © Sortimo International GmbH...
  • Page 25: Shelf Tray

    Remove the insert nuts (B) from the grid holes (C) and move them to new height. • Adjust shelf tray (D) to new height. • • Screw in all mounting bolts (A) per side and tighten them. © Sortimo International GmbH...
  • Page 26 • Remove the anti-slip mat (B). • Pull the rear (C) and front (D) divider holder by the bottom inwards and out. • • Install divider holder in desired position and slide the dividers back in. © Sortimo International GmbH...
  • Page 27: Shelf Flap, Wide/Narrow

    Opening narrow drop-down front • Pull up on the middle of the handle bar (A) and fold the flap out towards the front. Closing narrow drop-down front Press flap closed. • Load-carrying capacity of surface 80 kg © Sortimo International GmbH...
  • Page 28: Long Components Tray

    • • With secured flap. Opening the closing flap: Grab the flap from the bottom and push it up. Pull the flap away from the system and push it down. Load-carrying capacity of surface 25 kg © Sortimo International GmbH...
  • Page 29: Jumbo-Unit

    Pull drawer (A) out by the recessed grip (B); drawer is unlocked. • Pull out drawer (A) completely past the tangible resistance; drawer is stopped. • Closing: • Completely close drawer (A) by pressing it lightly. Load-bearing capacity max. 100 kg © Sortimo International GmbH...
  • Page 30: Multi-Functional Pull-Out Element

    Pull out the element (A) by the recessed grip (B); pull-out element is unlocked. • Pull out the element (A) completely past the tangible resistance; pull-out element is stopped. • Closing: Completely close pull-out element (A) by pressing it lightly. • Load-bearing capacity max. 150 kg © Sortimo International GmbH...
  • Page 31: Sr-Boxx

    The L-BOXXes made of shock- and impact-resistant ABS plastic are available in four different sizes. The BOXXes are compatible with each other and can be clicked together. They have a sturdy locking mechanism, an integrated handle and industry-specific inserts in all sizes. © Sortimo International GmbH...
  • Page 32 The L/LS-BOXXes are secured in the van racking system using the case tray and shelves. Opening/closing: Open both locking mechanisms and lift the lid. • • Close the lid and press both locking mechanisms closed. Load-bearing capacity 12 kg L-BOXX trolley For carrying L-/LS-BOXXes. Load max. 100 kg © Sortimo International GmbH...
  • Page 33: I-Boxx

    Optionally with wall mount (A). • Various insetboxes. • Opening/closing: Slightly raise the two locking mechanisms and open the lid. • • Press the lid closed and press the two locking mechanisms closed. Load-carrying capacity of surface 12 kg © Sortimo International GmbH...
  • Page 34: Metal Small Components Case

    Various insetboxes • Load-carrying capacity of surface 20 kg Opening case: Press both locking mechanisms (A) together and open the case lid. Closing case: Press the case lid closed until the locking hook (A) is fully engaged. © Sortimo International GmbH...
  • Page 35: Case Rail

    Case rail Removing case: Lift the case (A) and pull it forwards (B) out. Stowing case: Push the case in completely until it locks into place downwards. Load-carrying capacity of surface 25 kg © Sortimo International GmbH...
  • Page 36: Case Tray

    Grasp the case handle (A) and press on the push button (B) with your thumb. Completely pull out the case tray (C). • • Open or take out the case. Closing case tray: • Completely close the case tray (C) by pressing it lightly. © Sortimo International GmbH...
  • Page 37 You must remove the case tray if the slides are to be moved. Completely pull out slides (A). • Lift the case tray in the rear (B) and pull it forwards and out of the telescopic slide (C). • Installation in reverse order. © Sortimo International GmbH...
  • Page 38: Workmo

    The WorkMo is also unique due to its compatibility with the Sortimo BOXXes range. Various organisational solutions offer storage space for small parts and tools of all kinds. Diverse BOXX partnerships with suppliers of power tools and electric tools and mounting and fastening materials mean that complete system compatibility is a given.
  • Page 39: Prosafe Gas Cylinder Holder

    The upper ratchet strap is now attached on one side; proceed the same way with the lower ratchet strap. • Place the gas cylinder(s) into the vehicle and attach the ratchet belt on the other side. Tighten both ratchet straps. • © Sortimo International GmbH...
  • Page 40: Ventilation / Air Extraction

    Otherwise, the ventilation effect is restricted or no longer present. The floor vent must not be blocked/obstructed by parts of the load, e.g. packages, or closed by adhesive film. Otherwise, the ventilation effect is restricted or no longer present. Ventilation Air extraction © Sortimo International GmbH...
  • Page 41: Roof Vent

    Direction of travel carbon monoxide • krypton • nitrogen dioxide • • nitrogen monoxide • xenon are pressed through the floor and side vents to the outside through the excess pressure created by a roof vent. © Sortimo International GmbH...
  • Page 42 To rotate the roof vent, the knurled-head screw (A) must be unscrewed above the star grip point, then the star grip point (B) can be pushed upwards and thus the roof vent can be rotated. After turning the vent, tighten the knurled-head screw again. © Sortimo International GmbH...
  • Page 43: Narrow Roof Vent

    Rotate the roof vent by 180° and press it with the sealing ring (D) into the cut-out; the lower • shell (C) must engage completely into the roof. Visually check whether all retaining lugs are snapped in. • • Screw on upper shell (A) using oval head screw (B). © Sortimo International GmbH...
  • Page 44: Prosafe Floor Lashing Rail

    For direct lashing of higher objects such as cases, cardboard boxes, window panes, etc. on the vehicle block using a lashing belt. Max. traction force 200 daN Lashing strap with clamping lock and ProSafe hook. Lashing strap with ratchet lock and ProSafe hook. © Sortimo International GmbH...
  • Page 45: Telescopic Restraint Pole

    Loosening telescopic restraint pole: • Press the telescopic restraint pole against the top spring-loaded end and remove it at the floor end (A). Then remove the telescopic restraint pole from the fixing rail on the roof spar (B). • © Sortimo International GmbH...
  • Page 46: Ramp Rail

    Secure the vehicle from rolling away unintentionally. • • Put the ramp on and align it with the track width of the transport device. Secure the ramp using the securing bolts and the aluminium bracket. • © Sortimo International GmbH...
  • Page 47: Multifunctional Bar

    Attachment to the aluminium side panel. • Hose holder Secure transport of cables and hoses. Integrated hooks for further sorting and individual hanging. • Attachment to the aluminium side panel. Load capacity: 25 kg in total, 8 kg per individual hook. © Sortimo International GmbH...
  • Page 48: Handiwash Unit

    • Attachment to the aluminium side panel using mounting rails. ProClick mounts for tool bags. • © Sortimo International GmbH...

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