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pronovost P-6808 Operator And Parts Manual

Auto-load round bale handler
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OPERATOR'S / PARTS
MANUAL
Auto-Load Round Bale Handler
Models
P-6808
P-6812
P-6816
P-6808M
P-6812M
P-6816M
No. C416
03/06

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  • Page 1 OPERATOR'S / PARTS MANUAL Auto-Load Round Bale Handler Models P-6808 P-6812 P-6816 P-6808M P-6812M P-6816M No. C416 03/06...
  • Page 2 Copyright © Les Machineries Pronovost Inc., 2006 All rights reserved. Printed in Canada.

  • Page 3: Table Of Contents

    Hydraulic system: P-6812M and third bale row option .......... 34 Hydraulic system P-6816 ..................36 Hydraulic system: P-6816M and third bale row option .......... 38 Hydraulic system for third bale row on P-6808, P-6812 and P-6816 ..... 40 Cylinder 30AT20 ....................41 Cylinder 35B24 ....................... 42 Cylinder 30FT84 .....................

  • Page 5: Introduction

    INTRODUCTION CONGRATULATIONS! Thank you for choosing PRONOVOST. We are NOW take a moment to enter the model, serial confident this equipment will meet your requirements number and the date of purchase of your Auto-Load in terms of quality, performance and reliability.

  • Page 6: Safety

    SAFETY GENERAL SAFETY SAFETY IN OPERATION WHEN YOU SEE THIS SYMBOL 1) Be sure there are no obstructions around the equipment and that no one stands near the ma- chine when in operation or unloading. 2) Be careful when adjusting equipment with engine running.

  • Page 7: Decals

    DECALS SAFETY DECALS The safety decals are affixed wherever special safety precautions are indicated. Locate them on the ma- chine and read them carefully. If a decal is damaged, lost or illegible, install a new one. Each decal is identified with a letter and part number. The following photos indicate where each one must be installed.

  • Page 8: Maintenance Decals

    DECALS (cont'd) MAINTENANCE DECALS Figure 6 The maintenance decals indicate the points requiring Decal C Part no.: A103 lubrification. Refer to the maintenance section for more details. Part no.: A105 Figure 7 Part no.: A106 Figure 8 - 8 -...

  • Page 9: Start-Up

    3) Adjust tire pressure according to manufacturer's recommendation. 4) Install all hydraulic hoses and fittings compatible with your equipment. Models P-6808, P-6812 & P-6816 only. 5) If your tractor is equiped with a closed center hydraulic Figure 9 system, the conversion kit P-6890CF must be installed.

  • Page 10: Adjustments

    BALE RAM Models P-6808, P-6812 & P-6816 only. 1) The length of stroke is factory set for the longest bale dimension (5 1/2') (holes A & B)

  • Page 11: Operation

    START-UP (cont'd) OPERATION Models P-6808, P-6812 & P-6816 only. 1) First familiarize yourself with the controls and their fonctions. (Figure 16) 2) Remember that the Round Bale Handler is designed and built to turn the bales and load them non stop, consequently, the direction of travel will usualy be the same as the baler's.
  • Page 12 Figure 19 Model P-6808 & P-6808M only. 9) The P-6808 and P-6808M models permits to unload 2 stacks of 3 bales high vertically (Fig. 20), by using the vertical forks at rear (Fig.

  • Page 13: Maintenance

    MAINTENANCE The Auto-Load Round Bale Handler is designed to 5) Check nuts and bolts once a year. If necessary, use save you energy, time and money, take care of it, torque chart page 48. protect your investment. 6) Check all bolts on wheels after the first 5 hours of 1) Wipe off all grease fittings with a clean cloth operation and then every 50 hours.

  • Page 14: Storage

    STORAGE 5) Thoroughly inspect all parts of the Round Bale 1) Store the Auto-Load Round Bale Handler in a cool, dry place. Handler. Replace or repair worn or defective parts. 6) Touch-up or repaint if necessary. 2) Keep tires off the ground and cover them if left exposed to the sun.

  • Page 15: Specifications

    SPECIFICATIONS MODELS P-6808 P-6808M P-6812 P-6812M P-6816 P-6816M Gross Vehicle Weight Rating (tons) Diam. of bales 4' to 5 1/2' (6' opt.) 4' to 5 1/2' (6' opt.) 4' to 5 1/2' (6' opt.) Length of bales 4' to 5 1/2'...

  • Page 16: Parts List

    AUTO-LOAD ROUND BALE HANDLER P-6808 & P-6808M 170-01117 - 16 -...
  • Page 17 AUTO-LOAD ROUND BALE HANDLER P-6808 & P-6808M (cont'd) REF. PART # DESCRIPTION 110-27061 Inner arm ..................... 120-00122 Outer arm .................... 110-00382 Loading arm support ................110-27101 Back plate ................... 307-46490 Bolt 3/4" NF x 4 1/2" lg GR12 + nylon locknut ........
  • Page 18 AUTO-LOAD ROUND BALE HANDLER P-6808 & P-6808M (cont'd) REF. PART # DESCRIPTION 30TR12 Cylinder + 2 clevis 1" dia. x 3" lg + 4 hairpin cotter ........ opt. opt. 140-00411 Limit switch trip ................... 300-32250 Bolt 1/4" NC x 1" lg + lock washer ............

  • Page 19: Auto-Load Round Bale Handler P-6812 And P-6812M

    AUTO-LOAD ROUND BALE HANDLER P-6812 & P-6812M 170-01069 - 19 -...
  • Page 20 AUTO-LOAD ROUND BALE HANDLER P-6812 & P-6812M (cont'd) REF. PART # DESCRIPTION 110-27061 Inner arm ....................120-00122 Outer arm ....................110-00382 Loading arm support ..................110-27101 Back plate ....................307-46490 Bolt 3/4" NF x 4 1/2" lg GR12 + nylon locknut ..........110-00411 Clevis 1 1/4"...
  • Page 21 AUTO-LOAD ROUND BALE HANDLER P-6812 & P-6812M (cont'd) REF. PART # DESCRIPTION 300-34400 Bolt 5/16" NC x 3" lg + nylon locknut ............Std. Clevis + cotter pin 3/32" dia. x 3/4" lg ............190-00051 Threaded rod 1/2" NF x 2 3/8" lg ..............30FT84 Cylinder .....................

  • Page 22: Auto-Load Round Bale Handler P-6816 And P-6816M

    AUTO-LOAD ROUND BALE HANDLER P-6816 & P-6816M 170-01617 - 22 -...
  • Page 23 AUTO-LOAD ROUND BALE HANDLER P-6816 & P-6816M (cont'd) REF. PART # DESCRIPTION 110-27061 Inner arm ..................... 120-00122 Outer arm .................... 110-00382 Loading arm support ................110-27101 Back plate ................... 307-46490 Bolt 3/4" NF x 4 1/2" lg GR12 + nylon locknut ........110-00411 Clevis 1 1/4"...
  • Page 24 AUTO-LOAD ROUND BALE HANDLER P-6816 & P-6816M (cont'd) REF. PART # DESCRIPTION 110-03831 Loading arm for third row of bales ............opt. opt. 371-46000 Lock washer 3/4" (2) ................opt. opt. 336-46000 Nut 3/4" NC (2) ..................opt. opt. 130-00591 Pusher wheel ..................

  • Page 25: Electric System P-6808, P-6812 And P-6816

    ELECTRIC SYSTEM P-6808 P-6812 & P-6816 170-02253 - 25 -...
  • Page 26 ELECTRIC SYSTEM P-6808 P-6812 & P-6816 (cont'd) REF. PART # DESCRIPTION 36100 Switch on-off .................... 36101 Control lever 4 ways .................. 18005 Fuse holder 10A ..................36102 Control box ....................36142 Harness 12 wires 16GA (12'6" lg) ..............36143 Harness 12 wires 16GA (15'6" lg) ..............

  • Page 27: Electrique Cchema "Ladder Diagram

    ELECTRIC SCHEMA "LADDER DIAGRAM" 110-29961 - 27 -...
  • Page 28 HYDRAULIC SYSTEM P-6808 170-02287 Loading arm - 28 -...

  • Page 29: Hydraulic System P-6808

    HYDRAULIC SYSTEM P-6808 REF. PART # DESCRIPTION S71-4 Quick coupler 1/2" male ................9515x8x8 Fitting 3/4" ORB male x 1/2" NPTF female 90° swivel ........9315x8x8 Fitting 3/4" ORB male x 1/2" NPTF female straight swivel ......18019 Selenoid valve ...................

  • Page 30: Hydraulic System: P-6808M And Third Bale Row Option

    HYDRAULIC SYSTEM P-6808M & THIRD ROW OPTION 170-02881R1 - 30 -...
  • Page 31 HYDRAULIC SYSTEM P-6808M & THIRD ROW OPTION REF. PART # DESCRIPTION S71-4 Quick coupler 1/2" male ................ 190-00231 Hose 3/8" x 26" lg +1 fitting 6U108 + 1 fitting 6U106 ......190-04531 Hose 1/2" x 232" lg +2 fittings 8U108 ..........190-04541 Hose 1/2"...

  • Page 32: Hydraulic System P-6812

    HYDRAULIC SYSTEM P-6812 170-02277R1 Loading arm - 32 -...
  • Page 33 HYDRAULIC SYSTEM P-6812 REF. PART # DESCRIPTION S71-4 Quick coupler 1/2" male ................9515x8x8 Fitting 3/4" ORB male x 1/2" NPTF femelle 90° swivel ........9315x8x8 Fitting 3/4" ORB male x 1/2" NPTF femelle straight swivel ......18019 Selenoid valve ................... 9405x8x8 Fitting 1/2"...

  • Page 34: Hydraulic System: P-6812M And Third Bale Row Option

    HYDRAULIC SYSTEM P-6812M & THIRD ROW OPTION 170-02851R1 - 34 -...
  • Page 35 HYDRAULIC SYSTEM P-6812M & THIRD ROW OPTION (cont'd) REF. PART # DESCRIPTION S71-4 Quick coupler 1/2" mâle ................ 190-03861 Hose 1/2" x 60" lg +2 fittings 8U108 ............ 190-04531 Hose 1/2" x 232" lg +2 fittings 8U108 ..........190-04541 Hose 1/2" x 152" lg +2 fittings 8U108 ..........9405x8x8 Fitting 1/2"...

  • Page 36: Hydraulic System P-6816

    HYDRAULIC SYSTEM P-6816 170-02297R1 Loading arm - 36 -...
  • Page 37 HYDRAULIC SYSTEM P-6816 REF. PART # DESCRIPTION S71-4 Quick coupler 1/2" male ................9515x8x8 Fitting 3/4" ORB male x 1/2" NPTF female 90° swivel ........9315x8x8 Fitting 3/4" ORB male x 1/2" NPTF female straight swivel ......18019 Selenoid valve ................... 9405x8x8 Fitting 1/2"...

  • Page 38: Hydraulic System: P-6816M And Third Bale Row Option

    HYDRAULIC SYSTEM P-6816M & THIRD ROW OPTION 170-03231R1 - 38 -...
  • Page 39 HYDRAULIC SYSTEM P-6816M & THIRD ROW OPTION (cont'd) REF. PART # DESCRIPTION S71-4 Quick coupler 1/2" male ................ S71-4 Quick coupler 1/2" male ................ 190-05551 Hose 1/2" x 136" lg +2 fittings 8U108 ............. 190-04531 Hose 1/2" x 232" lg +2 fittings 8U108 ............. 190-04541 Hose 1/2"...

  • Page 40: Hydraulic System For Third Bale Row On P-6808, P-6812 And P-6816

    HYDRAULIC SYSTEM FOR 3 ROW OPTION P-6808, P-6812 & P-6816 170-02421 REF. PART # DESCRIPTION 18019 Solenoïd valve ................. 190-00742 Hose 1/2" x 49" lg + 1 fitting 8U106 + 1 fitting 8U-R68 ....9385x6x6 Fitting 3/8" NPTF x 3/8" NPSM 45° swivel .........

  • Page 41: Cylinder 30At20

    CYLINDER 30AT20 110-00711 REF. PART # DESCRIPTION Std. Grease fitting 1/4" - 28 straight ..............D-6161 Bushing 1" i.d. x 1 1/4" o.d. x 2 1/2" ............OR-018 O-ring 1/16" x 3/4" x 7/8" ................PSP-334 O-ring 3/16" x 2 5/8" x 3" ................OR-222 O-ring 1/8"...

  • Page 42: Cylinder 35B24

    CYLINDER 35B24 110-00701 34 5/16" REF. PART # DESCRIPTION BU-338 Back-up ring 3/16" x 3 1/8" x 3 1/2" ............OR-338 O-ring 3/16" x 3 1/8" x 3 1/2" ..............OR-018 O-ring 1/16" x 3/4" x 7/8" ................PSP-338 O-ring 3/16" x 3 1/8" x 3 1/2" ..............OR-222 O-ring 1/8"...

  • Page 43: Cylinder 30Ft84

    CYLINDER 30FT84 110-00691 94 5/16" REF. PART # DESCRIPTION BU-334 Back-up ring 3/16" x 2 5/8" x 3" ..............OR-334 O-ring 3/16" x 2 5/8" x 3" ................OR-018 O-ring 1/16" x 3/4" x 7/8" ................PSP-334 O-ring 3/16" x 2 5/8" x 3" ................3C-375 U-cup 1 3/4"...

  • Page 44: Cylinder 30Tr12

    CYLINDER 30TR12 15050 14 ¼" 22¼" REF. PART # DESCRIPTION See RK30TR O-ring ....................... See RK30TR Back-up ring ....................See RK30TR O-ring ....................... See RK30TR O-ring ....................... See RK30TR O-ring ....................... See RK30TR Back-up ring ....................See RK30TR Wiper ....................... 492402 Yoke (for 3"...

  • Page 45: Directional Control Valve

    DIRECTIONAL CONTROL VALVE (Models «M» only) 170-00951 REF. PART # DESCRIPTION 649-00022 Snap ring ....................649-00023 O-ring ....................... 649-00024 Body ......................649-00025 Ball for pressure valve ................649-00026 Spring for pressure valve ................649-00027 O-ring ....................... 649-00028 Cap for pressure valve ................649-00029 Spring ......................

  • Page 46: Telescopic Cylinder 110-00471

    TELESCOPIC CYLINDER 110-00471 REF. PART # DESCRIPTION 51586 Connector ....................51595 Piston ...................... 110-00472 Threaded cylinder base ................51597 Repair kit for cylinder ................. 51589 Seal kit for connector ................. - 46 -...

  • Page 47: Hubs H8001 H10000

    HUBS H8001 H10000 (36132) (36133) REF. PART # DESCRIPTION Std. Cotter pin 3/16" x 2 1/2" ..............Std. Cotter pin 1/4" x 2 1/2" ................ 36114 Dust cap 3.135" ø ................36115 Dust cap 3.360" ø ................36116 Castle nut 1" - 14 ................. 36117 Castle nut 1 1/4"...

  • Page 48: Torque Chart

    TORQUE CHART TORQUE SPECIFICATION TABLE Thread UNC and UNF Grade 2 Grade 5 Grade 8* Bolt size Torque Torque Torque Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters Inches min. max. min. max. min. max. min. max.

  • Page 49: Warranty

    WARRANTY PRONOVOST warrants this product to the initial All PRONOVOST spare parts purchased are covered purchaser for the period of one year from the date of by a three (3) month warranty. purchase against defects in materials and workmanship. This warranty becomes void and nul if the equipment...
  • Page 52 Ce manuel est aussi disponible en français. Veuillez téléphoner. INNOVATION - EXCELLENCE LES MACHINERIES PRONOVOST INC. 260, route 159, Saint-Tite, Quebec, Canada, G0X 3H0 Tel.: (418) 365-7551, Fax: (418) 365-7954 www.pronovost.qc.ca...

This manual is also suitable for:

P-6812P-6816P-6808mP-6812mP-6816m

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