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Victaulic RG2300 Operating And Maintenance Instructions Manual

Combo roll grooving tool
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG2300 Combo Roll Grooving Tool
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC, E-Mail: pickvic@victaulic.com.
TM-RG2300 REV_A
WARNING
Failure to follow instructions and warnings could result in death, serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all instructions
in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection
while working around this tool.
• Save this operating and maintenance manual in a place accessible to
all operators of the tool.
Original Instructions
TM-RG2300
OGS

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Summary of Contents for Victaulic RG2300

  • Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK-VIC, E-Mail: pickvic@victaulic.com. Original Instructions...

  • Page 2: Table Of Contents

    TM-RG2300 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....2 Maintenance ..... . 29 Operator Safety Instructions .

  • Page 3: Hazard Identification

    OPERATOR SAFETY INSTRUCTIONS The RG2300 Combo Roll Grooving Tool is designed for the sole purpose of roll grooving pipe . The owner of this tool is responsible for ensuring that each operator reads this manual and fully understands the operation of this grooving tool PRIOR to working with the tool .
  • Page 4 . CAUTION The RG2300 Combo Roll Grooving Tool is designed ONLY for roll grooving pipe sizes, materials, and wall thicknesses specified in this manual. Inspect the equipment. Before using the tool, check moveable parts for obstructions . Verify that tool components are installed and adjusted in accordance with the "Tool Setup"...

  • Page 5: Introduction

    Victaulic. The Victaulic RG2300 Combo Roll Grooving Tool is a portable tool that can be used in conjunction with a power drive for roll grooving pipe to receive Victaulic grooved pipe products .

  • Page 6: Receiving The Tool

    TM-RG2300 / Operating and Maintenance Instructions Manual RECEIVING THE TOOL RG2300 Combo Roll Grooving Tools are packed individually in a box designed for repeated shipping . Save the original packaging for return shipment of tools . Upon receipt of the tool, verify that all necessary parts are included . If any parts are missing, contact Victaulic .
  • Page 7 TM-RG2300 / Operating and Maintenance Instructions Manual CONTAINER CONTENTS (CONTINUED) CS/SS OGS Tool Qty. Description RG2300 Combo Roll Grooving Tool Adjustable Ratchet with Swivel Handle 27-mm Deep Socket Roll Set for 1 – 1 ½-inch/DN25 – DN40 Pipe, CS/SS OGS Roll Set for 2 –...
  • Page 8 TM-RG2300 / Operating and Maintenance Instructions Manual CONTAINER CONTENTS (CONTINUED) Copper Tool Qty. Description RG2300 Combo Roll Grooving Tool Adjustable Ratchet with Swivel Handle 27-mm Deep Socket Roll Set for 2 – 6-inch Copper Pipe, OGS Roll Set for 8-inch Copper Pipe, OGS...

  • Page 9: Power Requirements

    Failure to follow these instructions could result in death or serious personal injury. POWER DRIVE REQUIREMENTS Several power drive options are available for use with the RG2300, as shown in the table below . Consult the power drive manufacturer’s instructions for proper operation .

  • Page 10: Tool Nomenclature

    • Drawings and/or pictures in this manual may be exaggerated for clarity. • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic. Carrying Handle Drive Shaft...

  • Page 11: Tool Dimensions And Specifications

    TM-RG2300 / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS 5.19 in 10.14 in 131.8 mm 257.5 mm 7.28 in 184.8 mm 10.20 in 259.2 mm 1.34 in 34.0 mm 2.05 in 52.0 mm 3.07 in 4.74 in 78.0 mm 120.4 mm...
  • Page 12 TM-RG2300 / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS - CONTINUED Tool Weight RG2300 Imperial Fire Protection Tool R0102300ZR 55.91LBS/25.4KGS 1-inch/DN25 pipe IGS & 1 1/4-inch - 12-inch/DN32 - DN300 Pipe T23000010VR20IF (G.W.) OGS Combo Roll Grooving Tool*...

  • Page 13: Pre-Operation Checks And Adjustments

    TM-RG2300 / Operating and Maintenance Instructions Manual PRE-OPERATION CHECKS AND ADJUSTMENTS Every Victaulic combo roll grooving tool is checked, adjusted, and tested at the factory prior to shipment . However, before operating the tool, the following checks and adjustments shall be made to ensure proper tool operation .

  • Page 14: Pipe Lengths Suitable For Grooving

    TM-RG2300 / Operating and Maintenance Instructions Manual PIPE LENGTHS SUITABLE FOR GROOVING The RG2300 used on a power drive is capable of grooving short pipe lengths without the use of a pipe stand . Refer to the “Short Pipe Lengths” section on this page .

  • Page 15: Long Pipe Lengths

    TM-RG2300 / Operating and Maintenance Instructions Manual LONG PIPE LENGTHS Pipe longer than the lengths listed in the previous chart shall be supported and kept in line with a well- secured roller-type stand, positioned at a point slightly beyond one-half the pipe length from the tool .

  • Page 16: Tool Setup

    TM-RG2300 / Operating and Maintenance Instructions Manual TOOL SETUP RG2300 Combo Roll Grooving Tools can be used to groove pipe that is supported by several different methods . Refer to the setup instructions listed in this section for different grooving options .

  • Page 17: Groove-In-Place Setup

    Failure to follow this instruction could result in death or serious personal injury. The RG2300 Combo Roll Grooving Tool can be attached to a power drive using the provided drive shaft adapter . If necessary, contact Victaulic for more information on the optional power drive height adjustment bracket .
  • Page 18 TM-RG2300 / Operating and Maintenance Instructions Manual 3. Align the two bolts of the support arm with the two holes on the bottom of the tool body . Hand tighten the bolts, as shown to the left . 4. Using the provided 8 mm hex key, tighten the two bolts .
  • Page 19 TM-RG2300 / Operating and Maintenance Instructions Manual 7. Use the provided 8 mm hex key to hold the bolt in place, then use the provided 17 mm wrench to tighten the nut until hand-tight . DO NOT overtighten . 8. Align the support arm of the tool with the power drive support arms, and insert the tool until the adapter meets the power drive .

  • Page 20: Grooving Operation

    TM-RG2300 / Operating and Maintenance Instructions Manual GROOVING OPERATION Before proceeding, verify that all instructions in the previous sections of this manual have been followed . MANUAL GROOVING Reference Indicator Mark 1. With the tool mounted to the pipe, select the appropriate size on the depth gauge and rotate the depth stop until it contacts the depth gauge tab .
  • Page 21 “C” groove diameter value . Reference the examples on the following page . If the groove diameter ("C" dimension) is not within Victaulic specifications, repeat steps 1-5 of the "Manual Grooving Operation" section until the groove diameter is within specification .
  • Page 22 Measurement After Depth Adjustment EXAMPLE: After initial depth stop setting, the Victaulic Go/No-Go Pipe Tape measures four lines outside the groove diameter band . The “Initial” example above shows that the groove is too shallow . Turn the depth stop five increment marks (4+1) counterclockwise . Perform groove at new depth setting and confirm final diameter with Go/No-Go Pipe Tape .

  • Page 23: Powered Grooving

    TM-RG2300 / Operating and Maintenance Instructions Manual POWERED GROOVING Reference Indicator Mark 1. With the tool mounted to the pipe, select the appropriate size on the depth gauge and rotate the depth stop until it contacts the depth gauge tab . Once depth set is achieved, rotate the depth gauge back to closest clearance area .
  • Page 24 “C” groove diameter value . Reference the examples on the following page . If the groove diameter ("C" dimension) is not within Victaulic specifications, repeat steps 1-5 of the "Powered Grooving Operation" section until the groove diameter is within specification .
  • Page 25 Measurement After Depth Adjustment EXAMPLE: After initial depth stop setting, the Victaulic Go/No-Go Pipe Tape measures four lines outside the groove diameter band . The “Initial” example above shows that the groove is too shallow . Turn the depth stop five increment marks (4+1) counterclockwise . Perform groove at new depth setting and confirm final diameter with Go/No-Go Pipe Tape .

  • Page 26: Roll Set Cleaning

    • If large quantities of stainless steel pipe are to be roll grooved, Victaulic recommends the purchase of a dedicated roll set for that purpose. For occasional use, the following procedures shall be followed to ensure the rolls are clean.

  • Page 27: Roll Changing

    TM-RG2300 / Operating and Maintenance Instructions Manual ROLL CHANGING The RG2300 Combo Roll Grooving Tool is designed with rolls to accommodate several pipe sizes, eliminating the need for frequent roll changes . DANGER • Before changing rolls on a tool installed on a power drive, turn the switch on the power drive to the “OFF”...
  • Page 28 TM-RG2300 / Operating and Maintenance Instructions Manual 3. Verify the appropriate roll size by checking the This end (with marking on the edge of the upper roll . markings) faces out (away) from tool body GOOD 4. Place the appropriate size upper roll into the slide . Note the orientation of the upper roll . The longer end of the upper roll, which contains the size markings, shall face out (away) from the tool, as shown above .

  • Page 29: Lower Roll Changing

    TM-RG2300 / Operating and Maintenance Instructions Manual LOWER ROLL CHANGING 1. Using the 8 mm hex key provided, loosen and remove lower roll retaining screw at back of drive shaft . Brace drive nut when loosening the lower roll retaining screw .

  • Page 30: Maintenance

    Failure to follow this instruction could result in death or serious personal injury. This section provides information about keeping tools in proper operating condition . Replacement parts shall be ordered from Victaulic to ensure proper and safe operation of the tool . LUBRICATION CAUTION •...

  • Page 31: Shear Pin Replacement

    1. If the tool will not travel around the pipe, the shear pin in the hand drive nut shall be replaced . Remove the shear pin using the shear pin punch and replace with an intact shear pin . If all provided shear pins have been used, contact Victaulic to order replacements . PARTS ORDERING INFORMATION...

  • Page 32: Troubleshooting

    Select the correct roll set by referring to the “Tool Rating Chart". Groove Width dimensions material. do not meet Victaulic specifications. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic Engineering Services for assistance . TM-RG2300 REV_A...
  • Page 33 Reposition the pipe support. Refer to the “Long Pipe Lengths” section. length of pipe. Pipe is “over-tracking. ” In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic Engineering Services for assistance . TM-RG2300 REV_A...

  • Page 34: Roll Groove Specifications - Innovative Groove System

    For the most up-to-date information regarding IGS roll groove specifications, reference the current revision of Victaulic publication 25 . 1 4, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www .
  • Page 37 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL RG2300 Combo Roll Grooving Tool TM-RG2300 18871 REV A UPDATED 09/2024 RM00RG2300 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2024 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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