1. Manuals
  2. Brands
  3. Victaulic Manuals
  4. Industrial Equipment
  5. RG4200
  6. Operating and maintenance instruction manual

Victaulic RG4200 Operating And Maintenance Instruction Manual

Roll grooving tool
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG4200 Roll Grooving Tool
WARNING
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.
REV_B
Patented
WARNING
Failure to follow instructions and warnings could result in death or
serious personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection
while working around this tool.
• Save this operating and maintenance manual in a place accessible to
all operators of the tool.
Original Instructions
TM-RG4200
OGS
TM-RG4200

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RG4200 and is the answer not in the manual?

Questions and answers

Related Manuals for Victaulic RG4200

Summary of Contents for Victaulic RG4200

  • Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.

  • Page 2: Table Of Contents

    TM-RG4200 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....2 Operator Safety Instructions ... . 2 Introduction .

  • Page 3: Hazard Identification

    OPERATOR SAFETY INSTRUCTIONS The RG4200 Roll Grooving Tool is designed for the sole purpose of roll grooving pipe . The lessee or owner of this tool is responsible for ensuring that each operator reads this manual and fully understands the operation of this grooving tool PRIOR to working with the tool .
  • Page 4 . CAUTION The RG4200 tool is designed ONLY for roll grooving pipe sizes, materials, and wall thicknesses specified in this manual. Inspect the equipment. Before using the tool, check moveable parts for obstructions . Verify that tool components are installed and adjusted in accordance with the "Tool Setup"...

  • Page 5: Introduction

    Victaulic. The RG4200 is a roll grooving tool designed to produce a Victaulic grooved end for small diameter carbon steel pipe fabrication in a shop environment . The standard RG4200 tool is equipped to groove 1-inch/DN25 pipe to IGS groove specifications and 1 1/4 –...

  • Page 6: Container Contents

    140 pounds/64 kg empty . Verify that chips and debris are thoroughly cleaned from the machine and power is disconnected . RG4200 tool and accessories shall be disposed of, or recycled, according to local ordinances . Contact Victaulic with questions .

  • Page 7: Power Requirements

    . All RG4200 components are grounded to the frame of the tool . Verify that the frame is grounded properly in accordance with Article 250 of the National Electrical Code and all applicable local electrical codes .

  • Page 8: Tool Nomenclature

    • Drawings and/or pictures in this manual may be exaggerated for clarity. • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic. Grooving Head Storage Right Access Door...

  • Page 9: Tool Dimensions And Specifications

    TM-RG4200 / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS 17.50 in/ Tool weight is 533 pounds/242 445 mm kilograms without grooving heads . Grooving head weights are listed in the table below . Grooving Head Grooving Head Size...

  • Page 10: Lifting Requirements - Crane

    TM-RG4200 / Operating and Maintenance Instructions Manual LIFTING REQUIREMENTS – CRANE WARNING Eye Bolt for Lifting • An overhead crane can be used to lift/transport the tool to its intended location. • An eye bolt is provided in the middle section inside the tool, as shown in the drawing to the left.

  • Page 11: Tool Placement

    Electrical Panel disconnect and Emergency Stop buttons shall be accessible at all times 3. The RG4200 Roll Grooving Tool is designed for use in a permanent location and shall be located on a level concrete floor or base . After an appropriate location is chosen, the tool shall be leveled front-to- back and side-to-side, then anchored securely .
  • Page 12 Failure to follow this instruction could result in serious personal injury. 5. Pipe to be grooved with the RG4200 shall be a minimum of 8 inches/205 mm in length . NOTE: Grooved pipe nipples shorter than 8 inches/205 mm are available from Victaulic .

  • Page 13: Tool Setup

    TM-RG4200 / Operating and Maintenance Instructions Manual TOOL SETUP WARNING • DO NOT connect power to the tool until instructed to do so in step 6 of this section. • Always use proper lifting techniques when handling grooving heads. Failure to follow these instructions could result in serious personal injury.
  • Page 14 5. Close all doors on the tool . 6a. Connect the power cord to the electrical source . 6b. Turn the RG4200 on by using the power switch on the back panel . 6c. Connect the air supply after powering on the tool .
  • Page 15 TM-RG4200 / Operating and Maintenance Instructions Manual 8. On the MAIN screen, press the “RESET SAFETY” button . 9. The tool head shall be at the zero position . If the tool head is not at the zero position, press the “MOVE TO 0”...

  • Page 16: Grooving Operation

    Before proceeding, verify that all instructions in the previous sections of this manual have been followed . WARNING • DO NOT attempt to groove bent tubes, elbows, welded tees, etc. with the RG4200. • Be prepared for unexpected pipe spin. Improper pipe insertion, improper grooving head installation, and worn components may cause the pipe to rotate during grooving.
  • Page 17 TM-RG4200 / Operating and Maintenance Instructions Manual 4. Remove pipe from the tool . 5a. If no additional grooving will be performed, turn the handle of the pressure relief valve to the "EXH" position . 5b. Disconnect the air supply .

  • Page 18: Head Changeover

    TM-RG4200 / Operating and Maintenance Instructions Manual HEAD CHANGEOVER RG4200 tools are designed with multiple grooving heads to accommodate several pipe sizes . When grooving heads are not in use, secure them in the storage area of the tool . Store any applicable accessories in a clean, dry area that is readily available to all operators .
  • Page 19 TM-RG4200 / Operating and Maintenance Instructions Manual 4. Seat the appropriate size grooving head against the flywheel . Grooving head shall be oriented so that the size range markings are in the 12:00 position . 5. Retract the spring plunger, then rotate the locking plate clockwise to lock the grooving head in place .

  • Page 20: Using The Groove Confirmation Cable

    TM-RG4200 / Operating and Maintenance Instructions Manual 8a. Turn the RG4200 on by using the power switch on the back panel . 8b. Connect the air supply after powering on the tool . 8c. Turn the handle of the pressure relief valve to the "SUP"...

  • Page 21: Maintenance

    TM-RG4200 / Operating and Maintenance Instructions Manual MAINTENANCE – PERIODIC WARNING • Immediately prior to removing a grooving head, turn the handle of the pressure relief valve to the "EXH" position, disconnect the air supply, then turn the tool off by using the power switch on the back panel.
  • Page 22 TM-RG4200 / Operating and Maintenance Instructions Manual NOTICE • The grooving head shown in the following photos contains five grease fittings. Other sizes may contain fewer or more grease fittings. Verify that all fittings are greased evenly and equally. 3. Lubricate the grease fittings on the grooving head with a No .

  • Page 23: Inner Die

    . Replacement parts shall be ordered from Victaulic to ensure proper and safe operation of the tool . 1. Follow steps 1 – 2c of the "Maintenance – Lubrication" section .
  • Page 24 Failure to follow this instruction could result in serious personal injury. 5. Using a pick, remove the garter springs carefully and replace with new, Victaulic-supplied springs . 6. Apply a small amount of 3-in-1 oil to the bushing and PTFE dry lube on the T-slots of the segments .

  • Page 25: Cleaning The Grooving

    TM-RG4200 / Operating and Maintenance Instructions Manual MAINTENANCE – CLEANING THE GROOVING AREA DANGER • Before cleaning the grooving area of the tool, disconnect power from the electrical source as described in this section. Failure to follow this instruction could result in death or serious personal injury.
  • Page 26 6. Close all doors on the tool . 7a. Reconnect the power cord to the electrical source and remove any lockout/tagout mechanisms . 7b. Turn the RG4200 on by using the power switch on the back panel . 7c. Connect the air supply after powering on the tool .

  • Page 27: Troubleshooting

    If the grooving process is interrupted midcycle, it may be necessary to reset the grooving rolls to the home position . In addition, after changing the grooving head on the RG4200, it may be necessary to reset the grooving rolls to the home position .

  • Page 28: Reset Pipe Count

    . This will allow the tool to track production and maintenance needs . Size Identification: If the tool is reading an incorrect size, check the proximity sensors and adjust . Before beginning the reset procedure, contact Victaulic to obtain the diagnostic password. 1. On the MAIN screen, press the “DIAG” button to advance to the PASSWORD screen .
  • Page 29 TM-RG4200 / Operating and Maintenance Instructions Manual 3. On the DIAGNOSTIC screen, press the “Reset Groove Head Count” button for at least 3 seconds . 4. Press the “MAIN” button to return to the MAIN screen . 5. On the MAIN screen, confirm that the groove count was zeroed for the appropriate grooving head size (shown here: 1-inch grooving head) .
  • Page 30 Lubricate the expansion cone and center supports with a dry lubricant. Pipe stuck in the tool. Center supports will not retract. Disassemble the grooving head and replace the garter springs. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for assistance. REV_B TM-RG4200_29...

  • Page 31: Screen Message

    TM-RG4200 / Operating and Maintenance Instructions Manual SCREEN MESSAGE TROUBLESHOOTING MESSAGE DESCRIPTION RECOVERY (1) Door sensor is not detecting closed (1) Close the door “Safety Not OK: Close condition (2) Pull out ESTOP to release Door or Release ESTOP (2) ESTOP is pressed (3) Press Reset Safety on Main or Alarm Press Reset”...
  • Page 32 TM-RG4200 / Operating and Maintenance Instructions Manual SCREEN MESSAGE TROUBLESHOOTING (CONTINUED) MESSAGE DESCRIPTION RECOVERY (1) Verify air pressure at pressure relief gage is between 50psi and 70psi when air cylinder is retracted. Correct by adjusting pressure to within range as needed.
  • Page 33 TM-RG4200 / Operating and Maintenance Instructions Manual SCREEN MESSAGE TROUBLESHOOTING (CONTINUED) MESSAGE DESCRIPTION RECOVERY 1) Verify the machine is connected to a source of compressed air (2) Verify the air pressure gage at the regulator and air pressure sensor are both...
  • Page 34 TM-RG4200 / Operating and Maintenance Instructions Manual SCREEN MESSAGE TROUBLESHOOTING (CONTINUED) MESSAGE DESCRIPTION RECOVERY (1) Follow the Periodic Maintenance instruction to properly service tool head. Maintenance Popup: The installed grooving Tool head service head has reached a When complete, reinstall the tool head...

  • Page 35: Alarm Codes

    TM-RG4200 / Operating and Maintenance Instructions Manual ALARM CODES Contact Victaulic if you receive an alarm code that is not listed on this page or the following page. CODE NUMBER MESSAGE SOLUTION A.020 Parameter Checksum Error There has been a failure within the motor drive. Contact Victaulic.
  • Page 36 Power cycle the tool. If alarm reoccurs, contact Victaulic. A.F10 Power Supply Line Open Phase Qualified person shall check incoming power. If power is okay, contact Victaulic. Servomotor Main Circuit Cable Discon- Verify that the thicker cable going to the motor is connected properly.

  • Page 37: Parts Ordering Information

    TM-RG4200 / Operating and Maintenance Instructions Manual PARTS ORDERING INFORMATION When ordering parts, the following information is required for Victaulic to process the order and send the correct part(s) . Parts can be ordered by calling 1-800-PICK-VIC . Tool Model Number...

  • Page 38: Igs Groove Specifications

    For the most up-to-date information regarding IGS roll groove specifications, reference the current revision of Victaulic publication 25 . 1 4, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www .

  • Page 39: Ec Declaration Of Conformity

    Director – Global Regulatory Compliance Machinery Manufacturer Representative Place of Issue: Easton, Pennsylvania, USA Date of Issue: February 7, 2024 MD_DoC_RGT_012_020724_en Victaulic and all other Victaulic marks and logos are registered trademarks of Victaulic Company and/or its affiliates. ©2024 All Rights Reserved...

  • Page 40: Uk Declaration Of Conformity

    Director – Global Regulatory Compliance Machinery Manufacturer Representative Place of Issue: Easton, Pennsylvania, USA Date of Issue: April 22, 2022 Victaulic and all other Victaulic marks and logos are registered trademarks of Victaulic Company and/or its affiliates. ©2022 All Rights Reserved...
  • Page 41 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL RG4200 Roll Grooving Tool TM-RG4200 12175 REV B UPDATED 07/2024 RM00RG4200 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2024 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

Table of Contents