Grease Guardian D1 Installation, Operation And Maintenance Manual

Automatic grease removal unit

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Automatic Grease
Removal Unit
INSTALLATION, OPERATIONS
AND MAINTENANCE MANUAL
Models D1, D1H, D2, D2H, D3, D4, D5
MARINE VERSION
MANUFACTURED BY FM ENVIRONMENTAL
www.greaseguardian.com

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Summary of Contents for Grease Guardian D1

  • Page 1 Automatic Grease Removal Unit INSTALLATION, OPERATIONS AND MAINTENANCE MANUAL Models D1, D1H, D2, D2H, D3, D4, D5 MARINE VERSION MANUFACTURED BY FM ENVIRONMENTAL www.greaseguardian.com...
  • Page 2: Table Of Contents

    Only the “cleaned” water is allowed to pass through the system into the drain lines. Each unit also separates solid food waste into a removable basket. The Grease Guardian can be used in a wide variety of applications from restaurants and food processing operations to many types of industrial operations.
  • Page 3: How It Works

    HOW IT WORKS Grease, solids and wastewater from the kitchen enters the Grease Guardian. Solid food waste is caught in a removable strainer. The grease passes into the middle chamber through slots in the baffle wall where it remains trapped. With the assistance of a heater the grease separates from the wastewater and rises to the surface.
  • Page 4 640 500 150 150 330 520 310 720 620 225 210 410 520 310 840 705 310 260 450 520 310 922 710 295 230 450 520 310 115 Model D1 D2 D3 D4 Hydraulic Flow 0.75 1.25 1.75 2.25 l/second Strainer Capacity, litres Grease Collector 3.5 4.5 4.5 4.5...
  • Page 5: Product Dimensions & Specifications

    (mm) Hz Variant Variant Casing 16 Gauge; 316 stainless steel; Material bright finish D1 H 720 820 360 60 778 405 196 155 (all units) 25 W, 240V / 25 W, 110 V / Motor D2H 750 900 470 60 778 405 284 220...
  • Page 6 PRODUCT DIMENSIONS & SPECIFICATION D5 Model Hydraulic Flow 1250 l/second 1351 Strainer Capacity, litres Grease Collector Capacity, litres Casing Material 16 Gauge; 316 stainless steel; Skimming Rate, l/hr (all units) bright finish Basic model Max Skimming Rate, l/hr Motor (all units) 25 Watt, 240V, 50 Hz, 1.3µF capacitor Upgraded (3 skimmers) Heater D5...
  • Page 7: Installation

    Daily access required, do not obstruct To be positioned within 2 metres (6.5 feet) of Grease Guardian unit Pipework between fixture and Grease Guardian to be minimally 1:40cm gravity fall ( inch per foot)
  • Page 8: Part 2: Pre Start Up Checks

    Remove blockages and grease provided protects the unit from build up from drains before coarse solid food waste build installing the Grease Guardian up. To help ensure the highest • If the supply cord is damaged it efficiency and reduce finer solid...
  • Page 9 GREASE GUARDIAN CONTROLLER 1. Menus accessed by pressing "OK" & "A": HOME SCREEN/START SCREEN D MR DEC15 13:06 Home Screen is shown on Left. EXTRA LOW MODE The following notifications are permanently displayed in the Home Screen: a. PLC program version on top left.
  • Page 10 "B" only until the screen left is called up. The "COMMISSIONED ON" display simply logs the commissioning date for the Grease Guardian for general reference. To set this at commissioning, use "-" or "+" to navigate to the day, month, or year value as required.
  • Page 11 HEATER OFF MODE D MR DEC15 15:32 For applications where water temp. entering LOW MODE the Grease Guardian is sufficiently hot (50 C HEATR OFF MODE +) the heating element can be switched off permanently during normal daily operation. To do so press and HOLD "B" for 10 seconds when in Home Screen.
  • Page 12: User Alerts

    The display flashes a LID OFF alert if the main LOW MODE LID OFF Grease Guardian tank lid is removed. Additionally if the unit is in a cycle, the heater and motor components are shut down to allow safe access inside the tank if required.
  • Page 13 GENERAL HOUSKEEPING Daily Remove lid and empty strainer Empty collection container into barrel. basket into bin. Replace basket This can then be taken away by a local and secure lid. rendering company for recycling. Open lid, if needed clean wiper blades.
  • Page 14 TRI-MONTHLY MAINTENANCE External Service Partner ATTENTION! In addition to the daily and weekly housekeeping, all Grease Guardian units must receive one service inspection every 3 months to be completed by an approved FM Environmental service provider only. Failure to implement this service could result in impairment of unit performance or system failure.
  • Page 15: Troubleshooting

    Check the magnet & switch A safety magnetic switch is found on the control panel whilst the magnet itself is attached to the main lid of the Grease Guardian. Make sure that the lid magnet has not been damaged. Ensure the distance between magnet and control panel is not more that 10mm for proper contact.
  • Page 16 PROBLEM: Excessive water is observed in the grease collection container Check Timer Cycle Settings Check the timer cycle settings for excessive “ON” time. Decrease the cycle length as advised in the timer settings of this manual. The unit should not run extensively after the grease and oils have been skimmed.
  • Page 17: Warranty

    10 YEAR ANTI - PERFORATION WARRANTY ON GREASE GUARDIAN STAINLESS STEEL TANK FM Environmental warrants, to the original user, that The Grease Guardian main tank (location in which grease is trapped) supplied and used in the service and in the manner for which it is intended shall be free from defects in materials and workmanship for a...
  • Page 18: Appendix 1: D1 To D4 Wiring Diagram (230V)

    Appendix 1: D1 to D4 wiring diagram (230V)
  • Page 19: Appendix 2: D1-D4 Wiring Diagram (110V)

    Appendix 2: D1-D4 wiring diagram (110V)
  • Page 20: Appendix 3: D5 Wiring Diagram

    Appendix 3: D5 wiring diagram...
  • Page 22 Water Technology House A15B Industrial Estate Marsa, Malta Telephone: +356 2122 6172/3 Fax: +356 2122 6171 Email: fmmalta@fmenvironmental.com UNITED STATES OFFICE Grease Guardian LLC 96 Onondaga Street Yonkers NY 10704 Telephone: +001 914 375 0902 Mobile: +001 914 316 5671 Email: des@greaseguardian.com...

This manual is also suitable for:

D1hD2D2hD3D4D5

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