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Related Manuals for Grease Guardian GGX75
Summary of Contents for Grease Guardian GGX75
- Page 1 Automatic Grease Removal Unit Models GGX75 & GGX125 isw sYsTeM MANUAl 110/230 VAC MAnUfActURed by fM enviRonMentAl www.greaseguardian.com...
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Page 2: Table Of Contents
Warranty ......... 21-22 GReAse GUARdiAn X 75/125 isw oveRview Thank you for choosing the FM Environmental Grease Guardian X ISW series. The ISW series (Internal Strainer with Wash system ) is a totally engineered system for separating freefloating grease and oils from drain water flows. - Page 3 The Grease Guardian 75/125 ISW can be used in a wide variety of applications from restaurants and food processing operations to many types of industrial operations. Uniquely the models within the this series are designed to serve entire kitchen lines from a single central location, thus guaranteeing 100% treatment of all source of fats, oils and greases.
- Page 4 3. Ensure the power supply is installed and ready to be switched on by your representaive upon arrival.. 4. Never power up the unit without the Grease Guardian representative present to check water level and settings. 5. Ensure an in-house senior staff member is appointed for system training during the representative’s visit.
- Page 5 Net system weight (kg) System Weight full (in operation) kg Electrical load (max) 4.8A 9.1A Front view casing Material 16 Gauge for GGX75. 14 Guage for GGX125. AISI 304 Stainless Steel; Bright finish time control Progrmmable Logic Controller with programmable...
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Page 6: Installation
instAllAtion locate internally Do not install this system externally unless a weather proof shelter is used. Ensure the ambient temperature is maintained within a range of 10 to 35 degrees C (32 - 95 F). This is to ensure both electrical safety and to prevent cooling of skimmed grease on the grease outlet channel. - Page 7 Suitable air intake pipework should be routed to the top of this component and connected to a vented waste stack within the building. Note that if the Grease Guardian is serving multiple fixtures, some plumbing codes ask that each fixture is equipped with its own flow control device.
- Page 8 (or code approved air admitance valve) which is at least 1/2 the outlet pipe diameter should be connected to the outlet pipe of the system and located as close as possible to the Grease Guardian outlet connection. It is always preferable to have vent pipes used for each Grease Guardian system connected to one common vent pipe and venting directly to atmosphere rather than combining these with other waste pipe vents.
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Page 9: Operation
descRiption of opeRAtion In normal operation, the unit will require minimal operator input. The system has a number of automaic functions as described below, with the main manual task being limited to the removal of the collected grease from the colletion tank. - Page 10 • Consult your supplier in the event of increased loadings to the Grease Guardian. • Do not connect food grinders, potato peelers and/or waste disposal units or similar devices upstream of the Grease Guardian.
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Page 11: Controller Settings
contRolleR settinGs - settinG MAin cycle HoMe scReen/stARt scReen The Home Screen is shown onLeft. The following notifications are permanently displayed in the Home Screen. a. PLC program version on top leS b. Time of Day on the top right. cycle on Zones scReen Press "A"... - Page 12 ADVANCED SKIMMER DURATION SCREEN (keep as factory default in most applications) Pressing "A" again will next call up the "SKIM DURATION" display. This display further optimises the ON/OFF duration for the skim motor component. The default is 600 secs ON (10 mins) and 300 seconds OFF (5 mins).
- Page 13 dRUM wAsH settinG scReen Pressing "A" again will call up the "DRUM WASH SETTINGS" display. This is a standard feature in all ISW and AST units. This feature cleans the skim drum of any debris and is automatically activated x 1 time only, at the end of an active T zone.
- Page 14 Re-press key "B" only until the screen left is called up. The "SERVICED LAST" display simply logs the last service of the Grease Guardian for future reference. To adjust, use "-" or "+" to navigate to the day, month, or year value as required.
- Page 15 TEST button lid off AleRt The display flashes a LID OFF alert if the main Grease Guardian tank lid is removed. Additionally if the unit is in a cycle, the heater and motor components are shut down to allow safe access inside the tank if required.
- Page 16 invAlid pRoGRAM AleRt This message will flash within the Cycle Duration Menu if there is an attempt to set the skim motor values to greater than the heater values. Any cycle is prevented as a result, as there is a risk of insufficient grease liquefaction in the pre- warming period and also an increase chance of water being skimmed.
- Page 17 MAINTENANCE MAIN TASKS Daily/Weekly/Monthly user maintenance dAily Check and remove the solids strainer and dispose of contents to food waste bin WEEKLY Remove the grease from the grease cotainer (or barrel if supplied) and dispose of in correct manner accordance with local oil waste codes outsourced servicing Quarterly Inspec"on and Pump Out carried out by a licensed waste collection...
- Page 18 MAintenAnce in detAil 1. in House Maintenance of your system Minimal Maintenance • Check the Internal Solids Strainer daily. Remove and dispose of contents to foodwaste bin. • Check the grease collection vessel daily - standard container, or weekly if supplied with barrel tomonitor remaining capacity. This should be carried out particularly in early stages of system use.
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Page 19: Troubleshooting
tRoUblesHootinG pRobleM: Unit not removing grease Is the power on? Check that the power is on and that the time control is set correctly. If the power is being supplied and there is no display check fuses or contact your supplier. is wiper blade and wiper slot clean? Open the main lid and clean any build-up present on the wiper blade assembly. - Page 20 Ensure the outlet pipe-work from the Grease Guardian is at a gravity fall of 1:40 minimum. Any restrictions in the outlet pipe due to a number of bends and T-pieces before it reaches the outlet end should be reduced.
- Page 21 For applications where a connected sink or oven has a very low flow ensure to flush the Grease Guardian unit with fresh water weekly to reduce stagnant water. venting Ensure that the outlet of the unit is properly vented, so any odors are exhausted away.
- Page 22 wiRinG diAGRAMs isw RAnGe All systems are supplied with a UL approved power cord which must be connected to a double pole isolation switch. Mains supply should have a dedicated ground fault circuit breaker/interrupter (GFCI).
- Page 23 All electrical wiring connections must be performed by a qualified electrician and the local electrical standards for connecting up the system are to be followed at all times. Ensure that the system is filled with water prior initial power up by your market representative.
- Page 24 COMPONENTS -TANK MOUNTED PARTS item 600W Heater. GGH110V/600W - 1000 W Heater. GGH240V/1000W Oil Container 55gal. On Request (O.R) Skimming Drum c/w coupling & axle GGXASTDR Wiper Blade. GGX50-75 ISW/ASTWBPE Wiper spray Bar complete GGSB3NZ 24 VAC Solenoid Valves. GGSV1/2 Solids transfer pipe.
- Page 25 coMponents -contRol pAnels pARts item and part code no. item and part code Heater 2.600WGGH110/600W Mains Cable GGDCBL3C1.5 Heater 2.1000WGGH240/1000W Lid Switch & boot Contactor KM, Heaters. GGXJS & GGXJSR GGMODCON Motor GGDM110V GGDM 240V/ Contactor KM, Gearbox GGXGB n/a n/a Pump.
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Page 26: Warranty
The Dealer will co-operate with the purchaser throughout the warranty claims procedure and will arrange any necessary repairs using genuine Grease Guardian parts. If the original Dealer is no longer able to fulfill their obligations please contact FM Environmental Limited with full details of the claim and proof of purchase or commissioning so that this may be processed without delay. - Page 27 which results from vault flooding, sewer line back-up, pumping or lift station failure, ambient water flow or other sources of water damage. This warranty is void if the serial number on the product has been altered or defaced. FM Environmental will not replace eletrical parts which have been installed in under-ground vaults.
- Page 28 (chlorine) and aggressive chemicals when poured in sinks and fixtures discharging into the Grease Guardian is to be limited, and the tank is to be flushed with running tap water for a minimum duration of 5 minutes after these are used in the sinks so to dilute their effect.
- Page 32 A15B Industrial Estate Marsa, Malta Telephone: +356 2122 6172/3 Fax: +356 2122 6171 Email: fmmalta@fmenvironmental.com www.greaseguardian.com United stAtes office Grease Guardian llc 96 Onondaga Street Yonkers NY 10704 Telephone: +1 914 375 0902 Mobile: 914 316 5671 Email: des@greaseguardian.com www.greaseguardianusa.com...
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