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INSTRUCTION MANUAL
Smart Pressure
Plus
®
™
Variable Pressure Diagnostic Smoke
Machine
®
with UltraTraceUV® Non-Contaminant Dye Solution
Model No. WV711-PLUS
Leak Detection System for EVAP and Heavy Duty applications
Patents: US 5,922,944 • 6,392,227 • 6,439,031 • 6,526,808 • 7,387,014
CA 2,279,147 • 2,394,911 EU 1384984 | JA 3710772 | AU 2002300308
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Summary of Contents for VACUTEC Smart Pressure Plus
- Page 1 INSTRUCTION MANUAL Smart Pressure Plus ® ™ Variable Pressure Diagnostic Smoke Machine ® with UltraTraceUV® Non-Contaminant Dye Solution Model No. WV711-PLUS Leak Detection System for EVAP and Heavy Duty applications Patents: US 5,922,944 • 6,392,227 • 6,439,031 • 6,526,808 • 7,387,014 CA 2,279,147 •...
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Page 3: Specifications
Caution and Usage Tips The fuel evaporative (EVAP) system must ONLY be tested when Tester’s PRESSURE MODE is set to “EVAP”. For added safety; use supplied EVAP Adapter Block with Pressure Relief Valve & Nozzle (Part No. WVA-129). Introducing high pressure into the EVAP system can result in fire or explosion, bodily injury and property damage. -
Page 4: Table Of Contents
Programming PSI or BAR Pressure Setting Warranty | Tech Support Thank You and Congratulations! Your Smart Pressure Plus™ leak detector, which incorporates STAR Diagnostic Smoke® Technology inside, is the simplest and quickest way to find many vehicle system leaks. STAR Technology is the only smoke technology in the world OEM-approved for both EVAP and Heavy Duty leak detection, containing the features of this machine. -
Page 5: Included Accessories
Included Accessories UltraTraceUV®: (WV0712UV) this patented solution is the only Automaker- Mandated smoke-producing solution of its kind in the world. The solution’s chemistry will not damage vehicle components and contains a special contaminant-free dye that deposits at the exact location of a leak. Each bottle will perform approximately 150 test cycles. - Page 6 Air/Gas Fitting: (sourced locally) two are supplied. The automotive style fitting is already installed on the air/gas inlet side of the WV711-PLUS. The spare fitting is an industrial fitting. Visit www.vacutec.com for additional optional accessories...
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Page 7: Optional Accessories
Turbo Adapter Set, with through hole: (WVA-110): sizes 35mm to 135mm, in 5mm increments. Adapters also available individually at www.vacutec.com. Adapter plug: (WVA-095): used to convert a WVA-091 through-hole adapter into a plug. It is included in the WVA-091 set. -
Page 8: Product Overview
Product Overview UltraTraceUV® Smoke Solution Dipstick Scratch-Resistant Housing Smoke Supply Hose Air/Gas Inlet Control Panel Panel overview on next page Power Cables Basic Instructions Remote Control Fob Red button: ON/OFF Gray button: DISPLAY SELECT Power Plug Filter Drain Port Smoke Supply Hose Underside of Tester Water Separator / Filter (inside tester) with filter drain port on underside of Tester;... - Page 9 Product Overview; Control Panel - Test Mode Lights: indicates if Tester is set to measure system test PRESSURE, VACUUM, FLOW (in liters per minute), or LEAK SIZE (when PRESSURE MODE button selects EVAP), all of which are controlled by DISPLAY SELECT button (B1) and is displayed in the Digital Display (F).
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Page 10: Initial Setup
Initial Setup Prior to Using for the First Time Pour entire contents of two 12 oz. (355 ml) UltraTrace ® solution bottles into the smoke chamber. NOTE: Check solution level regularly and maintain at or near FULL mark. Full If not supplied;... -
Page 11: Quick Start Guide
Quick Start Guide Connect Tester to either compressed air or any inert gas, such as nitrogen. NOTE: When using inert gas; you must regulate the pressure exiting the gas tank, prior to connecting to the WV711-PLUS! Compressed air or nitrogen tank pressure to the Tester can be between 50-175 PSI (3.4 to 12 bar). - Page 12 | Basic Test Procedure Smart Pressure Plus ™ NOTE: This Tester provides the following safety features, in order to prevent High Pressure from being introduced into a vehicle’s low pressure fuel evaporative (EVAP) system: o Tester always defaults to Low Pressure EVAP setting when first connected to power.
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Page 13: Helpful Tips
Smart Pressure Plus | Helpful Tips ™ NOTE: Prior to pressing the START button, you can switch between High and Low pressure mode by simply pressing the PRESSURE MODE button. Once the STAR button is pressed, perform the following steps to switch from one pressure mode to the other. -
Page 14: Leak Samples
Leak Sample Three Ways to See the Leak White light highlights Laser light is reflected UV light sees the dye trace the smoke by the smoke vapor... - Page 15 LED Display Codes The LED display is capable of showing the following codes. Revision: indicates ‘Program Version’ which displays on next screen. C.O.x Program Version (“x” indicates program version number). English: if preset to standard PSI. Otherwise shows ‘Si’: if preset to Metric. Calibrate Key Fob Program...
- Page 16 Programing Remote Control Fob Your remote control Fob has already been programmed at the factory. Follow this procedure if reprogramming becomes necessary, due to Fob replacement or after changing the Fob’s battery. 1. Disconnect Tester from power. 2. Connect Tester to workshop air. 3.
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Page 17: Warranty | Technical Support
Warranty | Technical Support LIMITED ONE (1) YEAR WARRANTY Smart Pressure Plus™ Leak Detector Model WV711-PLUS Worldwide Vapor, Inc. Warrants To the Original Purchaser; under normal use, care and service, Tester shall be free from defects in material and workmanship for ONE YEAR from the date of original invoice.
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