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Operating instructions
Workstation M
Workstation M Pro
REUTER GmbH & Co. KG
Schimmelbuschstr. 9e
40699 Erkrath
[EN]
Phone: +49(0)211-17177456
2025-02-12
Fax: +49(0)211-17177458
Version 2
mail@reuter.works
Workstation Operating Instructions - M and M Pro Series
Workstation
www.reuter.works
EP-06-030
EP-06-034
Side 1 from 45
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Summary of Contents for REUTER Workstation M
- Page 1 Workstation Operating Instructions - M and M Pro Series Operating instructions Workstation Workstation M EP-06-030 Workstation M Pro EP-06-034 REUTER GmbH & Co. KG Schimmelbuschstr. 9e 40699 Erkrath [EN] Phone: +49(0)211-17177456 2025-02-12 Fax: +49(0)211-17177458 Version 2 mail@reuter.works www.reuter.works Side 1 from 45...
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Page 2: Table Of Contents
..............................24 IDE TABLE SPECIFIC INFORMATION WORKSTATION/WORKBENCHES ................. 25 M............................25 ORKSTATION ........................... 25 ORKSTATION 9.2.1 Workstation M Pro Component Overview ..................25 9.2.2 Setting up and assemble ........................26 9.2.3 Assembling the suction arm ......................26 Side 2 from 45... - Page 3 9.2.7 Technical data/nameplate ........................ 31 9.2.8 First commissioning of the M Pro workstation ................. 33 9.2.9 Replacing the activated carbon filter on Workstation M Pro ............33 ................35 OMMON SPECIFICATION FOR ORKSTATION 9.3.1 Emptying the drip pan (Workstation M and M Pro) ................. 35 9.3.2...
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Page 4: Preface
Workstation Operating Instructions - M and M Pro Series Preface Thank you for choosing the workstation series from REUTER GmbH & Co. KG. This user manual is intended to explain the safe handling and operation of the workstation. The user is provided with practical tips and adjustment aids to avoid operating errors. -
Page 5: Ec And Vde Directives
Workstation Operating Instructions - M and M Pro Series 1.4 EC and VDE directives The electrochemical processing equipment complies with the CE certificate of conformity: ➢ 2014/35/EU Low Voltage Directive ➢ 2014/30/EU EMC Directive ➢ 2011/65/EU RoHS Directive 1.5 Accident prevention (UVV) ⚫... - Page 6 Workstation Operating Instructions - M and M Pro Series Note As of 1.05.2014, all UVV regulations and regulations have been renumbered and named. Abbreviations such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV- I/BGG/GUV-G or GUV-SI will then no longer exist. The fonts are divided into four categories. ➢...
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Page 7: Safety
Workstation Operating Instructions - M and M Pro Series Safety Read these operating instructions carefully. The following chapter explains the pictograms used in this operating manual. 2.1 Convention 2.1.1 Pictogram The pictograms used in this instruction manual have the following meanings: Warning sign ➢... -
Page 8: Warning Sign
Workstation Operating Instructions - M and M Pro Series 2.1.3 Warning sign ➢ Electromagnetic field warning ➢ Hot surface warning ➢ Explosive substance warning ➢ Warning of harmful substances ➢ Warning of dangerous electrical voltage ➢ Warning of dangers to life and limb ➢... -
Page 9: Prohibition Signs
Workstation Operating Instructions - M and M Pro Series 2.1.5 Prohibition signs ➢ Prohibition for people with pacemakers 2.1.6 Note sign ➢ Indication of general sources of danger. Be sure to read this section ➢ Reference to tips or important information about working with the workstation and accessories. -
Page 10: Safety-Relevant Environmental Conditions
Workstation Operating Instructions - M and M Pro Series 2.2.1 Safety-relevant environmental conditions ⚫ The use of the workstation is: ➢ limited to closed industrial and commercial areas. ➢ expressly prohibited in fire and explosive environments. ➢ expressly prohibited in humid environments ⚫... -
Page 11: Possible Sources Of Danger And Protective Measures
Workstation Operating Instructions - M and M Pro Series Possible sources of danger and protective measures 2.3.1 Possible sources of danger ⚫ Improper handling of the workstation and its components. ⚫ Awkward position of the cleaning electrode or handle on the workpiece or work surface: ➢... -
Page 12: Protective Measures
Workstation Operating Instructions - M and M Pro Series 2.3.2 Protective measures ⚫ Use of third-party devices on/on the workstation ➢ Never use third-party devices at/on the workstation that is not connected to our intended electrical protection device. ⚫ Repairs to electrical parts of the workstation or to power supply lines may only be carried out by qualified qualified electricians. - Page 13 ⚫ Work that generates flying sparks may only be carried out at a sufficiently large safety distance from the workstation. ⚫ Do not load the table with more than: ➢ Workstation M - 100 kg ➢ Workstation M Pro - 80 kg Side 13 from 45...
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Page 14: Checks Before Each Start Of Work
➢ lead to the destruction of the extraction table and components. ➢ lead to a danger to persons. ⚫ The use of chemicals that are not approved by Reuter GmbH & Co. KG can: ➢ lead to damage to health, ➢... -
Page 15: Residual Risks
- Secure the cables to the workstation Too much weight -Collapse Maximum payload: -Upset - Workstation M: 100 kg - Workstation M Pro: 80 kg Table 1 Residual risks Side 15 from 45... -
Page 16: Requirements For Staff And Operators
➢ Turn the workstation and components on and off. ➢ Rectification of minor faults after instruction. This knowledge is imparted either by REUTER GmbH & Co. KG or other authorized persons or institutions. Operator ⚫ The operator must regularly instruct the staff in accordance with the legal requirements. -
Page 17: Warranty And Liability
REUTER GmbH & Co. KG. Unless it is factually proven that the damage was clearly caused by negligent design or production by REUTER GmbH & Co. KG and was foreseeable at the time of construction. Side 17 from 45... -
Page 18: Material Defects
Workstation Operating Instructions - M and M Pro Series Material defects ⚫ The customer must notify the supplier of material defects in writing within 14 days without delay. ⚫ If no limitation periods have been agreed by the supplier and consumer for material defect claims, the legal requirements apply. -
Page 19: Delivery, In-House Transport, Unpacking
6.1 Delivery ⚫ The work table is delivered on pallets by freight forwarder or with Reuter GmbH's own vehicle. ➢ For safe transport, the extraction arm can be dismantled and packed separately. (Workstation M Pro only). -
Page 20: In-House Transport
Workstation Operating Instructions - M and M Pro Series 6.3 In-house transport ⚫ For internal transport, you may only use hoists and means of transport that are suitable for the purpose and meet the current safety standards. ⚫ The workstation can be moved on its own castors after unloading. -
Page 21: Scope Of Delivery
When unpacking the delivery, check the completeness of the delivery. ⚫ Complain about missing or damaged parts immediately. 7.1 Scope of delivery and consumables Available at Quantity Order No. Illustration Description Workstation M EP-06-030 (WxHxD): 850x1000x400mm Workstation M Pro EP-06-034 (WxHxD): 1050x1750x400mm Side 21 from 45... - Page 22 Workstation Bracket Hydrojet Gun Optional EP-06-041 for Workstation Optional EP-B-6063 Fir tree clips 9,5mm Activated carbon filter EP-06-036 for Workstation M- Optional Workstation M-Pro EP-06-037 (Workstation M Pro Optional bypass only) Table 2 Delivery list Side 22 from 45...
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Page 23: General Information For All Workstations/Desks
General information for all workstations/desks Note: When working with "workstations/work tables", please observe the applicable operating instructions for all components and devices used! Only use processes/chemicals approved by Reuter GmbH & Co. KG. Note: Always wear your personal acid-resistant protective equipment when working! 8.1 Establish... -
Page 24: Condition Of The Installation Site
⚫ All workstations of the "M" series are equipped with a fold-out storage table, which is designed for all cleaning devices from Reuter GmbH & Co. KG. ⚫ Straps are attached to the storage table to attach the cleaning equipment. -
Page 25: Specific Information Workstation/Workbenches
Workstation Operating Instructions - M and M Pro Series Specific Information Workstation/Workbenches 9.1 Workstation M ⚫ The Workstation M is a work table from Reuter GmbH & Co. KG for the electrochemical cleaning of weld seams. ➢ Maximum payload: 100 kg. -
Page 26: Setting Up And Assemble
Workstation Operating Instructions - M and M Pro Series 9.2.2 Setting up and assemble ⚫ Apply the parking brakes on the front castors when the workstation is in place. ➢ Foothold Brake Security! For safe transport, the extraction arm must be dismantled. Information on installation can be found in the chapter 9.2.3. - Page 27 Workstation Operating Instructions - M and M Pro Series Tools needed to assemble the extraction arm ⚫ Required tools ➢ 1 x Phillips screwdriver ⚫ Connect both plugs together inside the suction pipe. ➢ Do not pull, tug, bend or squeeze the cable. ➢...
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Page 28: Placing And Connecting The Accessory
➢ Attention! The suction fan will not turn on at the auxiliary socket. 9.2.5 Electrical connection ⚫ The workstation M-Pro is connected to a socket type E and F, 230V mains system. ⚫ An H07RN-F 5m power cable with a Schuko plug according to IECEE CEE-7 is installed. - Page 29 Workstation Operating Instructions - M and M Pro Series 9.2.6.2 Sockets (+ANL-XD1) ⚫ Sockets ➢ There are two 230VAC working sockets available with a total fuse of max. 13A, but with different functions. ➢ Socket 1: [Auxiliary Socket] This socket can be used for an auxiliary device.
- Page 30 Workstation Operating Instructions - M and M Pro Series 9.2.6.3 Control box (+SKT1) ⚫ 1 – RCD -FB1 ➢ For personal protection 30mA ⚫ 2 - Fuses ➢ -FC1 fuse: suction pump ➢ -FC2 fuse: sockets ⚫ 3 - Hour Meter -BK1 ➢...
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Page 31: Technical Data/Nameplate
Workstation Operating Instructions - M and M Pro Series ⚫ For the external LED lighting on the suction bell (AngelEye), a glass fuse is installed in the control box as cable protection. ➢ Glass fuse 5x20mm T2A Security! In the event of a malfunction, check the circuit breakers through the viewing window in the control box +SKT1. - Page 32 Workstation Operating Instructions - M and M Pro Series Nameplate: Side 32 from 45...
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Page 33: First Commissioning Of The M Pro Workstation
➢ Set the main switch to "0". 9.2.9 Replacing the activated carbon filter on Workstation M Pro ⚫ The extraction system has a filtration system. ➢ Activated carbon filter with particulate filter ⚫... - Page 34 Workstation Operating Instructions - M and M Pro Series ⚫ The activated carbon filter is connected to the suction box by a bayonet lock. ➢ Loosen the activated carbon filter: turn to the left. ➢ Tighten the activated carbon filter: turn to the right.
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Page 35: Common Specification For Workstation Mandm Pro
Workstation Operating Instructions - M and M Pro Series 9.3 Common specification for Workstation M and M Pro 9.3.1 Emptying the drip pan (Workstation M and M Pro) ⚫ Check the fill level of the drip tray before starting each work. -
Page 36: Emptying The Canister
Workstation Operating Instructions - M and M Pro Series 9.3.3 Emptying the canister ⚫ Proceed as follows: ➢ Close the shut-off valve on the sewer hose. ➢ Loosen the lid and remove the waste water hose from the canister. ➢ Empty the canister into suitable and marked waste water containers. -
Page 37: Maintain
Workstation Operating Instructions - M and M Pro Series Maintain Note The following maintenance work may be carried out by the operator of the device himself: ⚫ All cleaning work on the device housing. ⚫ All cleaning work on accessories. ⚫... - Page 38 Workstation Operating Instructions - M and M Pro Series Inspection and maintenance plan Workstation Work to be carried out Security review as described in chapter 2.3 and described below Check the instructions for cleaning equipment and accessories to see if maintenance is due Function test of the extraction system Disposal of wastewater...
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Page 39: Optional Accessories
Workstation Operating Instructions - M and M Pro Series 11 Optional Accessories 11.1 Water treatment module Water supply 1 Water 1.1 Filter body 1.2 Filter cover 1.3 Filter cartridge (wear part EP-06-152) 2 Main safety valve MB1 3 Pressure reducer + pressure gauge 4 Water connection factory 5 Manual stopcock 6 Conductivity sensor... -
Page 40: Holder Hydrojet Gun
Workstation Operating Instructions - M and M Pro Series 11.3 Holder Hydrojet Gun ➢ The holder can be conveniently fixed 1 Holder for anywhere on the work surface with fir Hydrojet Pistol tree rivets (EP-06-041) 2 Grating adapter plate for holding 11.4 Holder AutoFeed ➢... -
Page 41: Bypass External Suction
Workstation Operating Instructions - M and M Pro Series 11.6 Bypass External Suction ⚫ For external suction, an optional bypass can be retrofitted to the M-Pro workstation in order to be able to extract flexibly in various applications. ➢ The length of the hose and the design of the suction nozzle can be individually adjusted on request. -
Page 42: Disposal
Workstation Operating Instructions - M and M Pro Series 12 Disposal 12.1 Disposing of contaminated electrolytes ⚫ Never dispose of contaminated electrolytes undiluted in the sewer system or environment. ⚫ Heavy metal residues from oxidized welds and metal surfaces may be dissolved in the contaminated electrolytes. -
Page 43: Decommissioning / Storage
Toxic hydrofluoric, sulphuric or nitric acids, as is otherwise the case with conventional pickling processes, are not used. ➢ These must not be used under any circumstances, as Reuter GmbH & Co. KG. can only confirm a resistance to their own electrolytes. - Page 44 Special designs or other dimensions are feasible. ⚫ If you have any wishes, please feel free to contact us. Note The materials are resistant to the electrolytes of the Reuter company. Liability is excluded for other acids. Side 44 from 45...
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Page 45: Side 2 From
Workstation Operating Instructions - M and M Pro Series 15 Clean containers, handles and workstations ⚫ Always clean all accessories with plenty of soap and water after each use. ⚫ If necessary, wipe the device housing with a slightly damp cloth. ⚫...
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