REUTER Workstation M Operating Instructions Manual
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REUTER Workstation M Operating Instructions Manual

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Operating instructions
Workstation M
Workstation L
Workstation XL Pro
REUTER GmbH & Co. KG
Schimmelbuschstr. 9E
40699 Erkrath
[EN]
Phone: +49(0)211-17177456
2023-05-19
Fax: +49(0)211-17177458
Version 11
mail@oreuter.de
Workstation Owner's Manual – L, M and XL Pro Series
Workstation
Translated from German
www.oreuter.de
EP-06-030
EP-06-020
EP-06-015
Side
from 57
1

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Summary of Contents for REUTER Workstation M

  • Page 1 Workstation Owner's Manual – L, M and XL Pro Series Operating instructions Workstation Workstation M EP-06-030 Workstation L EP-06-020 Workstation XL Pro EP-06-015 Translated from German REUTER GmbH & Co. KG Schimmelbuschstr. 9E 40699 Erkrath [EN] Phone: +49(0)211-17177456 2023-05-19 Fax: +49(0)211-17177458 Version 11 mail@oreuter.de www.oreuter.de...

  • Page 2: Table Of Contents

    Workstation Owner's Manual – L, M and XL Pro Series Content Foreword ..................... 4 Validity of these operating instructions ............ 4 Target group of these operating instructions........... 4 Observance of the operating instructions ..........4 EC and VDE directives ................5 Accident Prevention (UVV)..............
  • Page 3 Workstation Owner's Manual – L, M and XL Pro Series 9.3.9 First start-up ..................42 9.3.10 Replacing the activated carbon filter ............. 43 9.3.11 Replacing the filter insert (silencer) ............44 9.3.12 Condensate drain .................. 45 Emptying, connecting and replacing the waste water canister ..46 10.1 Emptying or replacing a full canister .............

  • Page 4: Foreword

    Workstation Owner's Manual – L, M and XL Pro Series Foreword Thank you for choosing the workstation series from REUTER GmbH & Co. KG. This instruction manual is intended to explain the safe handling and operation of the workstation. The user is provided with practical information and adjustment aids in order to avoid operating errors.

  • Page 5: Ec And Vde Directives

    Workstation Owner's Manual – L, M and XL Pro Series 1.4 EC and VDE directives The electrochemical processing equipment complies with the CE certificate of conformity: ➢ 2014/35/EU Low Voltage Directive ➢ 2014/30/EU EMC Directive ➢ 2011/65/EU RoHS Directive 1.5 Accident Prevention (UVV) ⚫...
  • Page 6 Workstation Owner's Manual – L, M and XL Pro Series Hint As of 1.05.2014, all UVV regulations and regulations have been renumbered and named. Abbreviations such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV- I/BGG/GUV-G or GUV-SI will no longer exist. Throughout, the fonts are divided into four categories. ➢...

  • Page 7: For Your Safety

    Workstation Owner's Manual – L, M and XL Pro Series For your safety Read these operating instructions carefully. The following chapter explains the pictograms used in this manual. 2.1 Convention 2.1.1 Pictograms The pictograms used in these instructions have the following meanings: Warning sign ➢...

  • Page 8: Warning Sign

    Workstation Owner's Manual – L, M and XL Pro Series 2.1.3 Warning sign ➢ Electromagnetic field warning ➢ Hot surface warning ➢ Warning of explosive substances ➢ Warning of substances harmful to health ➢ Warning of dangerous electrical voltage ➢ Warning of dangers to life and limb ➢...

  • Page 9: Prohibition Signs

    Workstation Owner's Manual – L, M and XL Pro Series 2.1.5 Prohibition signs ➢ Prohibition for people with pacemakers 2.1.6 Note Characters ➢ Indication of general sources of danger. Be sure to read this section ➢ Reference to tips or important information about working with the workstation and accessories.

  • Page 10: Safety-Relevant Environmental Conditions

    Workstation Owner's Manual – L, M and XL Pro Series 2.2.1 Safety-relevant environmental conditions ⚫ The use of the workstation is: ➢ limited to closed industrial and commercial areas. ➢ expressly prohibited in potentially flammable and explosive environments. ➢ expressly prohibited in a humid environment ⚫...

  • Page 11: Possible Sources Of Danger And Protective Measures

    Workstation Owner's Manual – L, M and XL Pro Series Possible sources of danger and protective measures 2.3.1 Possible sources of danger ⚫ Improper handling of the workstation and its components. ⚫ Unfavorable position of cleaning electrode or the handle on the workpiece or work surface: ➢...

  • Page 12: Protective Measures

    Workstation Owner's Manual – L, M and XL Pro Series 2.3.2 Protective measures ⚫ Use of third-party devices on/on the workstation ➢ Never use third-party devices on/on the workstation that is not connected to our intended electrical protection device. ⚫ Repairs to electrical parts of the workstation or power supply lines may only be carried out by qualified electricians.
  • Page 13 ⚫ Work that generates flying sparks may only be carried out at a the workstation. sufficiently large safety distance from ⚫ Do not load the table with more than: ➢ Workstation M 100 kg ➢ Workstation L 200 kg ➢ Workstation XL Pro 200 kg Side from 57...

  • Page 14: Checks Before Each Start Of Work

    ➢ lead to the destruction of the extraction table and components. ➢ lead to a risk to persons. ⚫ The use of chemicals that are not approved by Reuter GmbH & Co. KG can: ➢ lead to damage to health, ➢...

  • Page 15: Residual Risks

    - Secure the cables to the workstation Too much weight -Collapse Maximum payload: - Tilt - Workstation M: 100kg - Workstation L: 200 kg - Workstation XL Pro: 200 kg Table 1 Residual risks Side from 57...

  • Page 16: Requirements For Personnel And Operators

    ➢ Rectification of minor malfunctions after instruction. This knowledge is imparted either by REUTER GmbH & Co. KG or other authorized persons or institutions. Operator ⚫ The operator must regularly instruct the staff in accordance with the legal requirements.

  • Page 17: Warranty And Liability

    For damages and malfunctions caused by operating with components and chemicals from other manufacturers, no claims of any kind can be made against REUTER GmbH & Co. KG. Unless it is proven in a factual manner that the damage was clearly caused by negligent design or production by REUTER GmbH &...

  • Page 18: Material Defects

    Workstation Owner's Manual – L, M and XL Pro Series Material defects ⚫ The purchaser must immediately notify the supplier in writing of material defects within 14 days. ⚫ If the supplier and consumer have not agreed on limitation periods for claims for material defects, the statutory provisions shall apply.

  • Page 19: Delivery, Internal Transport, Unpacking

    Delivery ⚫ The devices and components are delivered in orange Euro plastic boxes on pallets by forwarding agent, parcel service or with Reuter GmbH's own vehicle. ➢ For safe transport, the extraction arm was dismantled and packed separately. (XL Pro Workstation only).

  • Page 20: In-House Transport

    Workstation Owner's Manual – L, M and XL Pro Series In-house transport ⚫ For internal transport, you may only use lifting equipment and means of transport that are suitable for the intended use and comply with current safety standards. ⚫ The workstation be moved its own wheels...

  • Page 21: Scope Of Delivery

    ⚫ When unpacking the delivery, check the completeness of the delivery. ⚫ Complain about missing or damaged parts immediately. 7.1 Scope of delivery and consumables Available at Description Quantity Order No. Illustration Workstation M  EP-0 6-030 800x400x1000mm Workstation L  EP-0 6-020 1200x800x1000mm Workstation XL Pro ...
  • Page 22 Workstation Owner's Manual – L, M and XL Pro Series Accessories Available at Description Quantity Order No. Illustration Option level sensor EP-07-130  on the wide-mouth canister Hydrojet gun Combination gun for Optional EP-06-040 compressed air and water with 2 functions.
  • Page 23 Workstation Owner's Manual – L, M and XL Pro Series Suction-incl.  EP-0 6-023P Activated carbon filter Standard 800m³/h Post-filter/ Rear silencer for  EP-06-150 activated carbon filter 115mm L=410mm Activated carbon filter  replacement cartridge EP-06-027 for suction Set Cleanox 1.0 Optional EP-01-011 Optional...
  • Page 24 Workstation Owner's Manual – L, M and XL Pro Series Optional EP-0 1-017 Set SuperCleanox VI Set SuperCleanox EP-01-017- Optional VI HD Heavy-duty version Set EasyCleanox Optional EP-01-030 Optional EP-01-033 Set AutoCleanox Optional EP-0 1-060 MagicBox Table 2 Delivery list Side from 57...

  • Page 25: General Information For All Workstations/Workstations

    Hint: When working with "workstations/work tables", the operating observe instructions for all components and devices used! Only use processes/chemicals approved by Reuter GmbH & Co. KG. Hint: Always wear your personal acid-proof protective equipment when working! 8.1 Establish ⚫ Move the workstation/workbench into place.

  • Page 26: Workspace

    Workstation Owner's Manual – L, M and XL Pro Series 8.3 Workspace ⚫ Work workpieces only above working surface of the grating. ➢ In this way, used electrolyte and rinsing water collected directly. ➢ Keep the work area clean and tidy. ➢...

  • Page 27: Specific Information Workstation/Workbenches

    6. Four swivel castors with two parking brakes 9.1.1 Placing the accessories ⚫ Underneath the drip pan there is enough storage space for: ➢ Devices and accessories from Reuter GmbH & Cleanox 3.0 Co. KG. Available. ⚫ To place larger devices proceed as follows: ➢...

  • Page 28: Emptying The Drip Pan

    Workstation Owner's Manual – L, M and XL Pro Series 9.1.2 Emptying the drip pan ⚫ Check the level of the drip pan before each start of work. ⚫ Empty the drip pan regularly ➢ So v prevent this from becoming too heavy. ⚫...

  • Page 29: Workstation "L

    7 – Base frame made of acid-resistant materials 9.2.1 Placing the cleaning device ⚫ Behind the drip tray there is enough storage space for accessories or a device from Reuter GmbH & Co. Available. ➢ Devices of the SuperCleanox Reuter series from GmbH &...

  • Page 30: Emptying The Canister

    Workstation Owner's Manual – L, M and XL Pro Series ⚫ Place the device so that you can operate it from the front. ⚫ Carefully replace the tub and grating in reverse order. Security! Pay attention to your fingers when inserting the grating or tub. ➢...

  • Page 31: Workstation "Xl Pro

    XL Pro" is the largest and most powerful variant (from the workstation series) for electrochemical cleaning of weld seams from Reuter GmbH & Co. KG. ➢ Maximum load capacity: 200 kg. 9.3.1 Workstation XL Pro Component Overview 1 Indoor fan...

  • Page 32: Set Up And Set Up

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.2 Set up and set up ⚫ Apply the parking brakes on the front rollers when the workstation is in place. ➢ Foothold Brake Safety note! For safe transport, the extraction arm must be dismantled. Instructions for installation can be found in chapter 9.3.3 "Assembly of the extraction arm".

  • Page 33: Installation Of The Extraction Arm

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.3 Installation of the extraction arm ⚫ The joints are connected with tension screws ➢ The friction force of the brakes is adjusted by tightening or releasing. ⚫ If the arm sags after assembly in the determined state, ➢...
  • Page 34 Workstation Owner's Manual – L, M and XL Pro Series ⚫ Insert the tee of the extraction arm into the lower flange. ➢ the Phillips fastening screws to connect Tighten the parts together. ➢ To do this, use the Phillips screwdriver. ⚫...
  • Page 35 Workstation Owner's Manual – L, M and XL Pro Series ⚫ Insert the extraction arm into the pipe. ➢ Align the arrows with each other. ⚫ Fasten the pipe with the Phillips screws. ➢ To do this, use the Phillips screwdriver. ⚫...

  • Page 36: Installation Of The Suction Hood

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.4 Installation of the suction hood ⚫ Necessary parts for the assembly of the hood. ➢ Suction hood ➢ Threaded ring ⚫ Insert the threaded ring over the end of the suction arm.
  • Page 37 Workstation Owner's Manual – L, M and XL Pro Series ⚫ The metal pins move powerfully into the extinguishers. ➢ To do this pliers or another suitable tool. , use ⚫ The pins must be so deep that they do not block the thread.

  • Page 38: Placing And Connecting The Accessories

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.5 Placing and connecting the accessories ⚫ To facilitate the placement of larger devices in the XL Pro the grating and drip pan L and workstations, must be lifted out. ➢...
  • Page 39 Workstation Owner's Manual – L, M and XL Pro Series Optional: ⚫ Now insert MagicBox into lower compartment. ➢ Connect the MagicBox and the device. ⚫ Please note the detailed instructions for the two components! Attention! Be sure to follow the appropriate operating instructions for the respective device.

  • Page 40: Electrical Connection

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.6 Electrical connection ⚫ The Workstation XL Pro is connected in a three-phase 400VAC network system. ⚫ An H07RN-F 5m mains cable with a three-phase plug according to IEC 60309 is installed.

  • Page 41: Specifications/Nameplate (Workstation Xl Pro Only)

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.8 Specifications/Nameplate (Workstation XL Pro only) Technical data: Connection voltage 3~400VAC Power consumption " The total power consumption depends on the power of See nameplate the terminated devices." Hedging max. Feed CEE plug-in device 3L+N+PE, 6h, 16A Cable length...

  • Page 42: First Start-Up

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.9 First start-up ⚫ A main switch on the side of the fuse box serves as a mains disconnection device. ⚫ Make sure that the main switch is set to " 0" before the CEE three-phase plug is plugged in.

  • Page 43: Replacing The Activated Carbon Filter

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.10 Replacing the activated carbon filter ➢ The exhaust system has two activated carbon filters. ➢ They must be replaced at regular intervals. ➢ The intervals and replacements are described below.

  • Page 44: Replacing The Filter Insert (Silencer)

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.11 Replacing the filter insert (silencer) ➢ The exhaust system has a filter roller on the suction box module, which serves as a silencer. ➢ Unscrew the activated carbon filters as described in the previous chapter "Replacing the activated carbon filter".

  • Page 45: Condensate Drain

    Workstation Owner's Manual – L, M and XL Pro Series 9.3.12 Condensate drain ➢ The extracted vapors can condense on the inside of the extraction arm. ➢ These resulting condensates must be removed occasionally. ➢ To remove condensate place a container under the extraction arm.

  • Page 46: Emptying, Connecting And Replacing The Waste Water Canister

    Workstation Owner's Manual – L, M and XL Pro Series 10 Emptying, connecting and replacing the waste water canister ➢ Position the connected waste water canister in the designated place. ➢ The waste water is connected to a hose cover. hose ➢...
  • Page 47 Workstation Owner's Manual – L, M and XL Pro Series 10.2 Changing the battery of the level sensor on the waste water canister ➢ Remove the waste water canister from the workstation, ➢ Unscrew the 4 lens head screws on the orange electronics housing.

  • Page 48: Maintain

    Workstation Owner's Manual – L, M and XL Pro Series Maintain Hint The following maintenance work may be carried out by the operator of the device himself: ⚫ All cleaning work on the device housing. ⚫ All cleaning work on the accessories. ⚫...
  • Page 49 Workstation Owner's Manual – L, M and XL Pro Series Inspection and maintenance plan Workstation Work to be carried out Security check as described in chapter 2.3 and below Check the instructions for cleaning equipment and accessories to see if maintenance is due Functional test of the extraction system...

  • Page 50: Optional Accessories

    Workstation Owner's Manual – L, M and XL Pro Series 12 Optional accessories 12.1 Water treatment module 1 Water filter 1.1 Filter body Water supply 1.2 Filter cover 1.3 Filter cartridge (Verschleißteil EP-06-152) 2 Main Safety Valve-MB1 3 Pressure reducer + pressure gauge 4 Water connection factory 5 Manual stopcock 6 Conductivity sensor...

  • Page 51: Hydrojetpistole Ep-06-040

    Workstation Owner's Manual – L, M and XL Pro Series 12.3 Hydrojetpistole EP-06-040 Workpiece surface with the hydrojet gun Dissolved oxides and cleaning ➢ electrolytes are removed. 1 Jet Grip 2 Jet Lever 3 Adjusting screws / water / air 4 water hose / Ø6 / max.

  • Page 52: Adjustment Of The Valve Pressure Point

    Workstation Owner's Manual – L, M and XL Pro Series 12.3.2 Adjustment of the valve pressure point To adjust the valve pressure point, Adjusting screw for the adjust the adjusting screw. air pressure point ➢ Left = Water Adjusting screw for the ➢...

  • Page 53: Disposal

    Workstation Owner's Manual – L, M and XL Pro Series ➢ To loosen the fixing clips, you can purchase the appropriate tool from us in a set of 10 replacement rivets. ➢ Item number: EP-06-056 ➢ To loosen, slide the tool under the rivet and pry upwards.

  • Page 54: Decommissioning / Storage

    ➢ These may not be used under any circumstances, as Reuter GmbH & Co. KG. can only confirm resistance to your own electrolytes. ⚫ The electrochemical processing devices operate with low DC and AC voltages.
  • Page 55 ➢ There is a risk of fire if sparks are sucked in by the suction. ⚫ The workstation is a workbench specially designed for electrochemical cleaning with Reuter devices. ⚫ The materials have been selected for their acid resistance, ➢ this resistance can only be assumed against the chemicals we use.

  • Page 56: Cleaning Containers, Handles And Workstations

    Workstation Owner's Manual – L, M and XL Pro Series 16 Cleaning containers, handles and workstations ⚫ Always clean all accessories with plenty of soap and water after each use. ⚫ If necessary, wipe the device case with a slightly damp rag. ⚫...

  • Page 57: Ec - Declaration Of Conformity

    Workstation Owner's Manual – L, M and XL Pro Series 17 EC – Declaration of Conformity Original Declaration of Conformity Manufacturer Reuter GmbH & Co. KG Schimmelbuschstr. 9E 40699 Erkrath Germany Plenipotentiary for the compilation Olaf Reuter of the technical documentation The general responsibility for drawing up this declaration of conformity lies with the manufacturer.

This manual is also suitable for:

Workstation lWorkstation xl proEp-06-030Ep-06-020Ep-06-015

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