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REUTER Workstation L Operating Instructions Manual

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Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series
Operating instructions
Workstation L
Workstation XL Pro
Workstation XXL
Workstation XXL Pro
REUTER GmbH & Co. KG
Schimmelbuschstr. 9e
40699 Erkrath
[EN]
Germany
2025-04-15
Phone: +49(0)211-17177456
Version 15
mail@reuter.works
www.reuter.works
Side 1 from 59

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  • Page 1 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Operating instructions Workstation L Workstation XL Pro Workstation XXL Workstation XXL Pro REUTER GmbH & Co. KG Schimmelbuschstr. 9e 40699 Erkrath [EN] Germany 2025-04-15 Phone: +49(0)211-17177456 Version 15 mail@reuter.works www.reuter.works...

  • Page 2: Table Of Contents

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ONTENT FOREWORD ..............................4 ....................... 4 ALIDITY OF THESE OPERATING INSTRUCTIONS ......................4 ARGET GROUP OF THIS OPERATING MANUAL ....................4 OMPLIANCE WITH THE OPERATING INSTRUCTIONS VDE D ..........................5 IRECTIVES (UVV) ...........................
  • Page 3 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.5 Electrical connection Workstation XL Pro 230V, Workstation XXL Pro 230V ........34 9.2.6 Electrical connection Workstation XL Pro 400V, Workstation XXL Pro 400V ........34 9.2.7 Fuse Box Workstation XL-Pro 230V, Workstation XXL Pro 230V............34 9.2.8 Fuse Box Workstation XL-Pro 400V, Workstation XXL Pro 400V............

  • Page 4: Foreword

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Foreword Thank you for choosing the workstation series from REUTER GmbH & Co. KG. This instruction manual is intended to explain the safe handling and operation of the workstation.

  • Page 5: Ec And Vde Directives

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 1.4 EC and VDE Directives The electrochemical processing equipment complies with the CE certificate of conformity: ➢ 2014/35/EU Low Voltage Directive ➢ 2014/30/EU EMC Directive ➢ 2011/65/EU RoHS Directive 1.5 Accident prevention (UVV) ⚫...
  • Page 6 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Hint As of 1.05.2014, all UVV regulations and regulations have been renumbered and named. Abbreviations such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV- I/BGG/GUV-G or GUV-SI will then no longer exist. The fonts are divided into four categories. ➢...

  • Page 7: For Your Safety

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series For your safety Read these operating instructions carefully. The following chapter explains the pictograms used in this operating manual. 2.1 Convention 2.1.1 Pictograms The pictograms used in this instruction manual have the following meanings: Warning sign ➢...

  • Page 8: Warning Sign

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 2.1.3 Warning sign ➢ Electromagnetic Field Warning ➢ Hot surface warning ➢ Explosive Substance Warning ➢ Warning of harmful substances ➢ Warning of dangerous electrical voltage ➢ Warning of dangers to life and limb ➢...

  • Page 9: Prohibition Signs

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 2.1.5 Prohibition signs ➢ Prohibition for people with pacemakers 2.1.6 Note Sign ➢ Indication of general sources of danger. Be sure to read this section ➢ Reference to tips or important information about working with the workstation and accessories.

  • Page 10: Safety-Relevant Environmental Conditions

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 2.2.1 Safety-relevant environmental conditions ⚫ The use of the workstation is: ➢ limited to closed industrial and commercial areas. ➢ expressly prohibited in fire and explosive environments. ➢ expressly prohibited in humid environments ⚫...

  • Page 11: Possible Sources Of Danger And Protective Measures

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Possible sources of danger and protective measures 2.3.1 Possible sources of danger ⚫ Improper handling of the workstation and its components. ⚫ Awkward position of the cleaning electrode or handle on the workpiece or work surface: ➢...

  • Page 12: Protective Measures

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 2.3.2 Protective measures ⚫ Use of third-party devices on/on the workstation ➢ Never use third-party devices at/on the workstation that is not connected to our intended electrical protection device. ⚫...
  • Page 13 ⚫ Work that generates flying sparks may only be carried out at a sufficiently large safety distance from the workstation. ⚫ Do not load the table with more than: ➢ Workstation L - 200 kg ➢ Workstation XL Pro 230V and 400V - 200 kg ➢ Workstation XXL - 200 kg ➢...

  • Page 14: Checks Before Each Start Of Work

    ➢ lead to the destruction of the extraction table and components. ➢ lead to a danger to persons. ⚫ The use of chemicals that are not approved by Reuter GmbH & Co. KG can: ➢ lead to damage to health, ➢...

  • Page 15: Residual Risks

    - Secure the cables to the workstation Too much weight -Collapse Maximum payload: -Upset - Workstation L: 200 kg - Workstation XL Pro 230V and 400V: 200 kg - Workstation XXL: 200 kg - Workstation XXL Pro 230V and 400V: 200 kg...

  • Page 16: Requirements For Staff And Operators

    Turn the workstation and components on and off. ➢ Rectification of minor faults after instruction. This knowledge is imparted either by REUTER GmbH & Co. KG or other authorized persons or institutions. Operator ⚫ The operator must regularly instruct the staff in accordance with the legal requirements.

  • Page 17: Warranty And Liability

    For damage and malfunctions caused by the operation of components and chemicals from other manufacturers, no claims of any kind can be made to REUTER GmbH & Co. KG. Unless it is factually proven that the damage was clearly caused by negligent design or production by REUTER GmbH &...

  • Page 18: Material Defects

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Material defects ⚫ The customer must notify the supplier of material defects in writing within 14 days without delay. ⚫ If no limitation periods have been agreed by the supplier and consumer for material defect claims, the legal requirements apply.

  • Page 19: Delivery, In-House Transport, Unpacking

    Delivery ⚫ The devices and components are delivered in orange Euro plastic boxes on pallets by freight forwarder, parcel service or with Reuter GmbH's own vehicle. ➢ For safe transport, the extraction arm was dismantled and packed separately. (Only for the Workstation XL Pro, Workstation XXL Pro 230V and 400V).

  • Page 20: In-House Transport

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 6.4 In-house transport ⚫ For internal transport, you may only use hoists and means of transport that are suitable for the purpose and meet the current safety standards. ⚫ The workstation can be moved on its own castors after unloading.

  • Page 21: Scope Of Delivery

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Scope of delivery ⚫ When unpacking the delivery, check the completeness of the delivery. ⚫ Complain about missing or damaged parts immediately. 7.1 Scope of delivery and consumables Accessories Available at Quantity Order No.
  • Page 22 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Bracket Hydrojet Gun Optional EP-06-041 for Workstation Tannenbaum Clips / Optional EP-B-6063 Pine Tree Clips 9,5mm Post-filter/ Rear silencer for   activated carbon filter  EP-06-150 Da=115mm L=410mm Activated carbon filter replacement cartridge ...

  • Page 23: General Information For All Workstations/Desks

    Hint: When working with "workstations/work tables", please observe the applicable operating instructions for all components and devices used! Only use processes/chemicals approved by Reuter GmbH & Co. KG. Hint: Always wear your personal acid-resistant protective equipment when working! 8.1 Establish ⚫...

  • Page 24: Workspace

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 8.3 Workspace ⚫ Process workpieces only over the work surface of the grating. ➢ In this way, used electrolyte and rinsing water are collected directly. ➢ Keep the work area clean and tidy. ➢...

  • Page 25: Specific Information Workstation/Workbenches

    7 – Base frame made of acid-resistant materials 9.1.1 Placing the cleaning device ⚫ Below the drip tray there is enough storage space for accessories or a device from Reuter GmbH & Co. KG. Available. ➢ Devices from the SuperCleanox series from Reuter GmbH &...

  • Page 26: Emptying The Canister

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ Place the device so that you can operate it from the front. ⚫ Carefully replace the tub and grating in reverse order. Security! Pay attention to your fingers when inserting the grating or tub. ➢...

  • Page 27: Workstation "Xl Pro" & "Xxl Pro

    ⚫ The workstation/work tables "XL Pro" & "XXL Pro" are more powerful variants of the workstation series for electrochemical cleaning of weld seams from Reuter GmbH & Co. KG. ➢ Maximum payload: 200 kg. 9.2.1 Component Overview Workstation XL Pro 230V, & XXL Pro 230V...

  • Page 28: Component Overview Workstation Xl Pro 400V & Xxl Pro 400V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.2 Component Overview Workstation XL Pro 400V & XXL Pro 400V 1 Indoor fan 2 Activated carbon filter 3 Filter Insert Silencer 4 Control box 5 Drip tray/grating 6 Extraction blower 7 Extraction arm 8 Waste water canisters 9 Base frame...

  • Page 29: Installation Of The Extraction Arm

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.3 Installation of the extraction arm ⚫ The joints are connected with tension screws ➢ The frictional force of the brakes is adjusted by tightening or loosening. ⚫ If the arm sags after installation in the determined state, ➢...
  • Page 30 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ Insert the T-piece of the extraction arm into the lower flange. ➢ Tighten the cross fastening screws to connect the parts together. ➢ Use the Phillips screwdriver for this. ⚫...
  • Page 31 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ Insert the extraction arm into the pipe. ➢ Align the arrows with each other. ⚫ Secure the tube with the Phillips-head screws. ➢ Use the Phillips screwdriver for this. ⚫...

  • Page 32: Placing And Connecting The Accessory

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.4 Placing and connecting the accessory ⚫ To facilitate the placement of larger devices in the workstation, the grating and drip pan must be lifted out. ➢ Before lifting the tub, loosen the lid of the canister.
  • Page 33 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ Now insert MagicBox into lower compartment. ➢ Connect the MagicBox and the device. ⚫ Please note the detailed instructions for the two components! Attention! Be sure to follow the corresponding operating instructions for the respective device.

  • Page 34: Electrical Connection Workstation Xl Pro 230V, Workstation Xxl Pro 230V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.5 Electrical connection Workstation XL Pro 230V, Workstation XXL Pro 230V ⚫ The Workstation XL Pro 230V is connected to a socket type E and F, 230V mains system. ⚫...
  • Page 35 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.7.2 Backups ⚫ 1 - RCD "ON" ➢ For personal protection 30mA ⚫ 2 - Fuse 1, 2, 3 ➢ -FC1 fuse: 230V control voltage ➢ -FC2 fuse: sockets ➢...

  • Page 36: Fuse Box Workstation Xl-Pro 400V, Workstation Xxl Pro 400V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ For the external LED lighting on the suction bell (AngelEye), a glass fuse was installed as cable protection and LED inside the electrical box. ➢ Glass fuse 5x20mm T2A Security! In the event of a malfunction, check the circuit breakers through the viewing window in the control box +SKT1.

  • Page 37: Technical Data/Nameplate (Only For The Workstation Xl Pro 230V, Workstation Xxl Pro 230V)

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ For the external LED lighting on the suction bell (AngelEye), a glass fuse was installed as cable protection and LED inside the electrical box. ➢ Glass fuse 5x20mm T2A Security! In the event of a malfunction, check the circuit breakers through the viewing window in the control box +SKT1.
  • Page 38 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Type plate (example): Side 38 from 59...

  • Page 39: Technical Data/Nameplate (Only For The Workstation Xl Pro 400V, Workstation Xxl Pro 400V)

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.10 Technical data/ Type plate (Only for the Workstation XL Pro 400V, Workstation XXL Pro 400V) Specifications: Connection voltage 3~400VAC Power consumption " The total power consumption depends on the power of See on Type plate the locked devices."...
  • Page 40 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Type plate (example): Side 40 from 59...

  • Page 41: First Commissioning Workstation Xl-Pro 230V, Workstation Xxl Pro 230V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.11 First commissioning Workstation XL-Pro 230V, Workstation XXL Pro 230V ⚫ A main switch on the side of the fuse box serves as a mains disconnect device. ⚫ Make sure that the main switch is set to "0" before plugging in the CEE Plug.
  • Page 42 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ➢ The extraction system has an activated carbon filter. ➢ Screw the 6 Allen screws with a 4 mm Allen key. ➢ Carefully set the suction pump and suction box lid aside.
  • Page 43 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ⚫ Replacing the activated carbon filters. ➢ When installing the activated carbon filter, please pay particular attention to the bayonet lock. Side 43 from 59...

  • Page 44: First Commissioning Workstation Xl-Pro 400V, Workstation Xxl Pro 400V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.13 First commissioning Workstation XL-Pro 400V, Workstation XXL Pro 400V ⚫ A main switch on the side of the fuse box serves as a mains disconnect device. ⚫ Make sure that the main switch is set to "0" before plugging in the CEE three-phase plug.

  • Page 45: Replace The Activated Carbon Filter On Workstation Xl-Pro 400V, Workstation Xxl Pro 400V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.14 Replace the activated carbon filter on Workstation XL-Pro 400V, Workstation XXL Pro 400V ➢ The extraction system has two activated carbon filters. ➢ They must be replaced at regular intervals. ➢...

  • Page 46: Replace Filter Insert (Silencer) On Workstation Xl-Pro 400V, Workstation Xxl Pro 400V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.15 Replace filter insert (silencer) on Workstation XL-Pro 400V, Workstation XXL Pro 400V ➢ The extraction system has a filter roller on the suction box module, which serves as a silencer. ➢...
  • Page 47 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series ➢ Push the filter backwards so that it is guided out of the centering tip. Centering tip ➢ Then remove the filter insert from the suction box at an angle. ➢...

  • Page 48: Condensate Drain Workstation Xl Pro (Xxl Pro) 230V And 400V

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 9.2.16 Condensate drain Workstation XL Pro (XXL Pro) 230V and 400V ➢ The extracted vapours can condense on the inside of the extraction arm. ➢ These resulting condensates must be removed occasionally.

  • Page 49: Emptying, Connecting And Replacing The Waste Water Canister

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 10 Emptying, connecting and replacing the waste water canister ➢ Position the connected waste water canister in the designated place. ➢ The waste water hose is connected to a hose cover. ➢...

  • Page 50: Battery Change Of The Level Sensor On The Wastewater Canister

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 10.2 Battery change of the level sensor on the wastewater canister ➢ Remove the waste water canister from the workstation, ➢ Loosen the 4 pan head screws on the orange electronics housing.

  • Page 51: Maintain

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Maintain Hint The following maintenance work may be carried out by the operator of the device himself: ⚫ All cleaning work on the device housing. ⚫ All cleaning work on accessories. ⚫...
  • Page 52 Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series Inspection and maintenance plan Workstation Work to be carried out Security review as described in chapter 2.3 and described below Check the instructions for cleaning equipment and accessories to see if maintenance is due Function test of the extraction system Disposal of wastewater...

  • Page 53: Optional Accessories

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 12 Optional Accessories 12.1 Water treatment module 1 Water 1.1 Filter body Water supply 1.2 Filter cover 1.3 Filter (Wear Part EP-06-152) 2 Main Safety Valve MB1 3 Pressure reducer + pressure gauge 4 Water connection factory 5 Manual Stopcock 6 Conductivity sensor...

  • Page 54: Mounting Hydrojet Gun

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 12.3 Mounting Hydrojet Gun ➢ The holder can be conveniently fixed 1 Recording for anywhere on the work surface by Hydrojet gun means of "Christmas tree rivets". (EP-06-041) 2 Grating adapter plate for recording 12.4 Recording AutoFeed ➢...

  • Page 55: Bypass External Suction

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 12.6 Bypass External Suction ⚫ For external suction, an optional bypass can be retrofitted to the XL-Pro, XXL Pro workstation in order to be able to extract flexibly in various applications. ➢...

  • Page 56: Disposal

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 13 Disposal 13.1 Disposing of contaminated electrolytes ⚫ Never dispose of contaminated electrolytes undiluted in the sewer system or environment. ⚫ Heavy metal residues from oxidized welds and metal surfaces may be dissolved in the contaminated electrolytes.

  • Page 57: Decommissioning / Storage

    ➢ These must not be used under any circumstances, as Reuter GmbH & Co. KG. can only confirm resistance to your own electrolytes. ⚫ The electrochemical processing equipment works with low DC and AC voltages.
  • Page 58 ⚫ Special designs or other dimensions are feasible. ⚫ If you have any wishes, please feel free to contact us. Hint The materials are resistant to the electrolytes of the Reuter company. Liability is excluded for other acids. Side 58 from 59...

  • Page 59: Side 2 From

    Workstation Instruction Manual – L, XL Pro, XXL, XXL Pro Series 16 Clean containers, handles and workstations ⚫ Always clean all accessories with plenty of soap and water after each use. ⚫ If necessary, wipe the device housing with a slightly damp cloth. ⚫...

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