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- Page 1 Smart Photoionization Detector Module PIDS3 User Manual Smart Photoionization Detector Module PIDS3 User Manual from software version: 1.01.002 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 1 of 56...
- Page 2 ACI Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © ACI Analytical Control Instruments GmbH. All rights reserved. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 2 of 56...
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Page 3: Eu-Konformitätserklärung / Eu-Declaration Of Conformity
RoHS-Directive 2011/65/EU - restriction of hazardous substances in electrical and electronic equipment ACI Analytical Control Instruments GmbH Dipl.-Ing. Andreas Otto Berlin, January 2024 Managing Director PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 3 of 56... -
Page 4: Table Of Contents
Module control commands ................... 32 9.2.3 Module data commands ....................33 9.2.4 Module Modbus config commands ................36 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 4 of 56... - Page 5 Photoionization Detector Module PIDS3 ................51 14.2 Type Definition ......................... 51 Spare parts and Accessories ....................52 Contact..........................53 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 5 of 56...
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Page 6: General
The module is available in different measurement ranges, with optional included pump and 4 … 20 mA output and MODBUS. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 6 of 56... -
Page 7: Safety And Usage Instructions
Furthermore, the national regulations applicable in the user´s country must be considered for a safe use. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 7 of 56... -
Page 8: Liability Information
• The device is designed for applications in hazardous areas under atmospheric conditions. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 8 of 56... -
Page 9: Permanent Instrument Warranty
(including but not limited to negligence), by operation of law, or otherwise. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 9 of 56... -
Page 10: Technical Data
The indicated values were obtained under standardized conditions with 10.6 eV lamp. Test gas was Isobutene in synthetic air. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 10 of 56... -
Page 11: Smart Photoionization Detector Modul Pids3 Briefly
500 ml/min Cable gland M 16 X 1,5 Minimum outer diameter 5 mm Maximum outer diameter 9 mm PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 11 of 56... -
Page 12: Installation
When preparing the assembly, make sure that the mounting arrangement is correct for the device. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 12 of 56... -
Page 13: Mechanical Installation
The device must be installed vertical with cable glands and filter downward to avoid plugging of the inlets by particles or liquids if can occur. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 13 of 56... -
Page 14: Electrical Installation
6. Connect cable to the corresponding pin numbers of the terminal. 7. Set up enclosure lid and the screws. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 14 of 56... - Page 15 Relay COM Contact ] Relay NO [ Common Contact ] [ Normally Open De-Energized Contact 1 2 3 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 15 of 56...
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Page 16: Gas Supply
GAS ONLY SOURCE Gas flow scheme with internal optional pump and constant flow of measurement gas source at gas input PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 16 of 56... -
Page 17: Using External Pump
PROTECTION FILTER GAS ONLY SOURCE Gas flow scheme with constant flow of measurement gas source at gas input PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 17 of 56... -
Page 18: Installation Hints
(ESD). Work on or in the unit must be done only by qualified personal and in full compliance with the appropriate instructions and pertinent regulations. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 18 of 56... -
Page 19: Operation
When in ERROR state the lamp and optional internal pump is switched off. The ERROR state can only be left by switch off or reboot the module by sending the appropriate command. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 19 of 56... - Page 20 Read Error register reboot pids.reboot In case of ERROR state, the error details can be read out (Action ‘error’). PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 20 of 56...
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Page 21: Measurement Values
0 … 2000 ppm 3 (100.013 ppm) 0 … 20 ppm 5 (15.05345 ppm) 0 … 5000 ppm 2 (4550.37 ppm) PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 21 of 56... - Page 22 2 000 ppm range device with measurement result Isobutene equivalent of 0.05 ppm => with a gas response factor of 0.5 the result will be 0.025 ppm. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 22 of 56...
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Page 23: Measurement Config
The module result calculation is based on ISOBUTENE gas. The gas response factor is a numeric factor applied to the ISOBUTENE gas result. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 23 of 56... -
Page 24: Calibration
Write the calibration data back to module (Action ‘write’) • On successful calibration verification save calibration data to module (Action ‘verify’ and Action ‘save’) PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 24 of 56... - Page 25 For calibration, it is recommended to use the Calibration Kit from accessories. (See chapter Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle ko nnte nicht gefunden werden.) PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 25 of 56...
- Page 26 ZERO calibration step • no or inappropriate calibration gas applied during SPAN calibration step PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 26 of 56...
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Page 27: Uart Communication
USAGE – COMM SELECT Jumper J1 To use the UART communication the jumper J1 must be plugged in. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 27 of 56... -
Page 28: Message Frame
Address [hex] 00000000 Checksum [hex] 969D9250 Bytes [hex] 01 3030303030303030 02 646576696365 20 3F 03 3936394439323530 04 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 28 of 56... -
Page 29: Checksum Calculation
( uint32_t bit = 0; bit < 8; bit++ ) crc = ( crc >> 1 ) ^ ( crc & 1 ) * polynomial; return ~crc; PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 29 of 56... -
Page 30: Message Section Format
[command] SPACE [parameter] [command] SPACE [parameter0]; [parameter1]; [parameter2]; … Example • device PIDS3 Device • pids.values 12.334;35.345;53.47;95.9;956.1;1002.45 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 30 of 56... -
Page 31: Module Commands
Maximum length 15 characters ASCII only Example (get) device.username ? device.username My Pids Example (set) device.username Pids 001 device.username Pids 001 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 31 of 56... -
Page 32: Module Control Commands
Control commands may answer with error message in case of invalid module state, e.g., ERROR state. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 32 of 56... -
Page 33: Module Data Commands
Multiple state bits can be set at once e.g. the calibration method is extended and module is in measure state will result in an state value of ‘00004100’. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 33 of 56... - Page 34 Example (write) success pids.measconfig standard;75-15-0;1.200;false pids.measconfig ok Example (write) error pids.measconfig standard;;1.000;true here missing ident pids.measconfig error PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 34 of 56...
- Page 35 The calibration values will be verified. If check fails, the module responds with error message ‘error - calibration data invalid’. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 35 of 56...
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Page 36: Module Modbus Config Commands
Parameter enable Module autostart enable (‘true’ or ‘false’) Example read pids.autostart.enable ? pids.autostart.enable true Example write pids.autostart.enable false PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 36 of 56... -
Page 37: Module Save Config Data Command
State of relay ERROR, 0 – de-energized, 1 – energized Example read pids.relay.state ? pids.relay.state 000 Example write pids.relay.state 011 set ALM-LO and ALM-HI pids.relay.state 011 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 37 of 56... -
Page 38: Module Lamp Commands
Example pids.sensorinfo ? pids.sensorinfo A792234001;R0-L0;125.400 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 38 of 56... -
Page 39: Modbus Communication
USAGE – COMM SELECT Jumper J1 To use the MODBUS communication the jumper J1 must not be plugged. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 39 of 56... -
Page 40: Register Map
Error information 30112 4 byte Unsigned 32-bit value Measurement config 30200 4 byte Floating point value gas response factor PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 40 of 56... - Page 41 Multiple state bits can be set at once e.g., the calibration method is extended, and module is in measure state will result in a state value of ‘00004100’. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 41 of 56...
- Page 42 1 = Sensor variant not matching 1 = Eeprom error checksum reserved 1 = Eeprom error read, write reserved 1 = Error unspecified PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 42 of 56...
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Page 43: Current Loop
Supply Voltage Maximum loop resistor (R LOAD 10 VDC 416 Ω 24 VDC 1000 Ω 28 VDC 1160 Ω PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 43 of 56... -
Page 44: Signals And States
Therefore the minimum result which maps to 4 mA output current and maximum result which maps to 20 mA can be changed with UART module current loop config commands. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 44 of 56... - Page 45 2000 ppm 4.0 mA* about 0.023 ppm * Minimum result not reached (e.g., 12.0 mA @ 1500 ppm) PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 45 of 56...
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Page 46: Mechanical Drawing
Smart Photoionization Detector Module PIDS3 User Manual Mechanical Drawing PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 46 of 56... -
Page 47: Maintenance And Service
(ESD). Work on or in the unit must be done only by qualified personal and in full compliance with the appropriate instructions and pertinent regulations. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 47 of 56... -
Page 48: How To - Replace The Pid Lamp/Front Isolation/Sensor Block
6. Connect the lamp control connector cable to the lamp. 7. Calibrate the device after replacing the front isolation or installation of a new PID lamp. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 48 of 56... - Page 49 1. Open device. Remove of inner assembly is necessary. 2. Flip inner device to loosen sensor. 3. Replace sensor. 4. Reassemble in opposite order. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 49 of 56...
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Page 50: How To - Clean The Pid Lamp
Parts shall be exchanged no later than 2 years after continuous 0003023 11.8 eV Lamp 4 months operation. 0002974 Sensor block 24 months PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 50 of 56... -
Page 51: Ordering Information
Alarm Relays (With Relays) Current Loop (Without 4 ... 20 mA interface) Current Loop (With 4 ... 20 mA interface) PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 51 of 56... -
Page 52: Spare Parts And Accessories
Lamp front isolation pack Gas inlet filter Order code 0002975 Order code 0002591 PPID standard pump kit Order code 0003191 PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 52 of 56... -
Page 53: Contact
User Manual Contact ACI Analytical Control Instruments GmbH +49 30 7543 9771 0 Volmerstraße 9A www.aci-berlin.de D-12489 BERLIN PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 53 of 56... - Page 54 Smart Photoionization Detector Module PIDS3 User Manual PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 54 of 56...
- Page 55 Smart Photoionization Detector Module PIDS3 User Manual PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 55 of 56...
- Page 56 ACI Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © ACI Analytical Control Instruments GmbH. All rights reserved. PIDS3 - User Manual (en) - 1.09.docx ACI Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.de Page 56 of 56...
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