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Summary of Contents for aci SPID2
- Page 1 Stationary Photoionization Detector SPID2 User Manual Stationary Photoionization Detector SPID2 User Manual SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 1 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
- Page 2 Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © Analytical Control Instruments GmbH. All rights reserved. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 2 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
- Page 3 94/9/EC (valid until 19.04.2016) 20.04.2016) ATEX-Directive Analytical Control Instruments GmbH Dipl.-Ing. (FH) Mirko Gerlach Berlin, May 2017 Hardware and Approvals SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 3 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 4: Table Of Contents
Measurement Ranges ...................... 36 6.8. Resolution of Measurement Result ................. 36 6.9. Relays ..........................37 6.10. Output States ........................37 SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 4 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 5 12. Ordering Information ....................54 13. Spare Parts ....................... 55 14. Accessories ....................... 57 15. Scope of Delivery ...................... 58 SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 5 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 6: General
1. General The company Analytical Control Instruments (hereinafter the ‘manufacturer’) provides with the Stationary Photoionization Detector SPID2 (hereinafter the ‘device’) a continuously measuring detector for volatile organic compounds (VOCs) with a high stable hollow cathode lamp with Ceramic Discharge Channel with an ionization potential < 10.6 eV. The use of new technologies for the excitation source and the sensor allows a high stability of measurement and longer maintenance intervals. -
Page 7: Correct Use
SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 7 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 8: Safety And Precautionary Measures To Be Adopted
Significant dust deposits on the gas inlets will increase the response time of the device. Checks for dust deposits must be done at regular intervals. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 8 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 9: Permanent Instrument Warranty
(including but not limited to negligence), by operation of law, or otherwise. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 9 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 10: Spid2 At A Glance
Dust Filter RS485 (MODBUS) Terminal Relay Terminals Power Terminal Quick Lock ICU – PCB Screws PCU – PCB SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 10 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 11: Installation
The device must be installed vertical with the filter port unit downward to avoid plugging of the gas inlets by particles or liquids. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 11 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 12: Electrical Installation
7. Replace electronic unit and secure the captive screw. 8. Replace enclosure lid and secure the locking screw. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 12 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 13 1 2 3 The terminal plugs accepts AWG 26 (0.14 mm²) to AWG 16 (1.5 mm²) wire. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 13 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 14: Filter Port - Installation
3. Screw the filter cartridge into the filter port unit. Only light force is required. 4. Open the filter cartridge after installation by using the opener. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 14 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 15: Sample Port - Installation
3. Replace sample port – protection cap with gas intake hole downward. Calibrate the device after installation of a new dust filter. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 15 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 16: User Interface
3. Select the desired menu item. After a period of 120 seconds of inactivity, the navigation bar disappears automatically. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 16 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 17: Instrument Info
2. Enter the required password and confirm the process with “accept” 3. Confirm access to the instrument menu SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 17 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 18: Operation
300 – 500 mm. (see following connection scheme) For calibration, it is recommended to use the Calibration Kit from accessories. (see chapter 14 Accessories) SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 18 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 19: Calibration Procedure
2. Select “run” to go to calibration screen and select START (Start new calibration) 3. Press “accept” to start new calibration and follow the instructions on the screen SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 19 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 20 Remove SPAN Gas [Isobutene] [Isobutene] [User gas] [User Gas] Calibration Successful Calibration Successful Calibration Successful Calibration Successful SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 20 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 21: Calibration Test
The device takes ambient air through the Filter Port • The current measurement value will be displayed for 2 minutes SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 21 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 22: Measurement Configuration
Current Loop. 6.2.4 Current Loop • (4 ... 20 mA or 0 … 5 mA) OUTPUT and SINGAL SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 22 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 23: Calibration Data
1. Go to the Instrument Menu and select MEAS CONFIG 2. Select “run” to start measurement configuration 3. Select Calibration, “change” calibration data setting and “accept” SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 23 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 24: Response Factor
4. Select Response and modify response setting Response Screen List Item Gas Name CAS Number Response Factor (Identification) SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 24 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 25: Alarm Setting
ALARM LO level • 0.1 – 20 000 ppm ALARM HI level • 0.2 – 20 000 ppm SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 25 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 26: Current Loop (4
0 … 100 ppm 0 … 1000 ppm 0 … 50 ppm Output current 16.8 mA 5.28 mA 1.2 mA SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 26 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 27 0 ... 500 ppm; 0 ... 1 000 ppm; 0 ... 2 000 ppm; 0 ... 5 000 ppm; 0 ... 10 000 ppm; 0 ... 20 000 ppm SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 27 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 28: Purge Mode
PURGE TIME ( including recovery time ( Tr ) ) Recovery time ( fixed to 10 seconds ) SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 28 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 29 Adjustable between 10 seconds and 4 weeks The Automatic Purge mode is made by default but can be switched off. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 29 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
- Page 30 Adjustable between 1 min and 5 hours After purging the device independently returns again to the normal operation. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 30 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 31: Rs485 (Modbus)
Default Settings: • Slave ID: • Baud rate: 115200 • Mode: • Termination: Enable • Parity: Even (fixed) SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 31 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 32 Alarm LO level [ppm] 30112 Float 4 byte Alarm HI level [ppm] *see Status Information Bit Definition SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 32 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
- Page 33 (0) 1 = Error Pid Lamp 1 = Summary error (D16 D31) 1 = Error Unknown SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 33 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 34: Reset (Default Setting)
1. Go to the Instrument Menu and select RESET. 2. Select “run” resets the configuration to factory defaults. Customized response factors that are generated via PC software SPID2 Control Center will be deleted after reset. SPID2 - User Manual (en) - 1.11.docx Version 1.11... -
Page 35: Service Mode
The remote control mode allows connecting the instrument to a PC via RS485 interface for advanced configuration. PC software SPID2 Control Center must be installed before you can connect the device to the PC. A special adaptor is required. How To – Activate Service Mode 1. -
Page 36: Measurement Ranges
< 200 ppm 2.00 ppm result < 500 ppm 5.00 ppm result < 1000 ppm 10.00 ppm SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 36 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 37: Relays
SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 37 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 38: Output States
2 mA 0 ... 5 energized flash In case of purging • Status LED is flashing green SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 38 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 39: Maintenance And Service
2 years after continuous 0002673 Pump every 2 years operation. 0002671 Sensor Block every 2 years SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 39 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 40: Safety Screws
It is not allowed to unscrew the safety screws of the Filter Port Unit and Sample Port Unit. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 40 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 41: How To - Open The Device
Swing Out Electronic Unit 4. Pull on the top of the board to swing out the upper electronic unit. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 41 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 42: How To - Remove The Pcu-Pcb
Don´t remove the locking screw! This screw is glued in and may be very tight. Remove Electrical Connection 4. Unplug the connecting cable. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 42 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 43: How To - Replace The Pid Lamp
8. Replace the spring plate. Do not fasten the two red marked screws. 9. Calibrate the device after installation of a new PID lamp. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 43 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 44: How To - Clean The Pid Lamp
4. Switching on the device and after 15 min the calibration procedure can be started. Do not touch the lamp window during installation. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 44 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 45: How To - Replace The Filter Port - Filter Cartridge
For detailed information, see chapter 4.3. Calibrate the device after installation of a new filter cartridge. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 45 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 46: How To - Replace The Sample Port - Dust Filter
2. Replace the dust filter by a new one. 3. Replace the protection cap. Calibrate the device after installation of a new dust filter. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 46 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 47: Technical Data
Ingress Protection IP64 *The indicated values were obtained under standardized conditions. Test gas was isobutene in synthetic air. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 47 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 48: Approvals
-40 °C ≤ Ta ≤ +60 °C Type key: SPID2 - R* - D* - L* - S* - C* Position of thread hole for cable gland: 0 – left; 1 – right 0 – without alarm relays; 1 – with alarm relays 0 –... - Page 49 M20 x 1,5; Torque 8 – 12 Nm EMC Conformance according to the Directive 2014/30/EU EN 50270:2006 Type 2, EN 61000-6-3:2007 SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 49 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 50: Marking And Certificates According To Iecex
-40 °C ≤ Ta ≤ +60 °C Type key: SPID2 - R* - D* - L* - S* - C* Position of thread hole for cable gland: 0 – left; 1 – right 0 – without alarm relays; 1 – with alarm relays 0 –... - Page 51 The housing of the detector has to be equipped with flameproof cable gland Ex d IIC certified according to Directive 2014/34/EU (ATEX). • M20 x 1,5; Torque 8 – 12 Nm SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 51 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 52: Appendix
If the error code is still shown after a restart and troubleshooting, the device could be defective. For additional support, please contact the manufacturer. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 52 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 53: Mechanical Drawing
Stationary Photoionization Detector SPID2 User Manual 10.2. Mechanical Drawing Dimensions shown in millimetres. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 53 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 54: Contact Information
Cable Gland ( Left ) Cable Gland ( Right ) Manufacturer standard configuration unless otherwise mentioned SPID2-R0-D0-L0-S0-C0 SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 54 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 55: Spare Parts
SPID2 - Magnet Stick 0002452 SPID2 - Sample Port - Protection Cap 0002598 SPID2 - Front Isolation Pack SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 55 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 56 0002671 SPID2 - Sensor Block Kit 0002672 SPID2 - Valve Kit 0002673 SPID2 - Standard Pump Kit SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 56 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
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Page 57: Accessories
Flow Controller with pressure indicator 0002735 Calibration Gas 100 ppm Isobutene in air 34 l 0002770 SPID2 USB-RS485 communication kit SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 57 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... -
Page 58: Scope Of Delivery
• 1 x User manual • 1 x Declaration of conformity • 1 x Certificate of inspection SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 58 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de... - Page 59 Stationary Photoionization Detector SPID2 User Manual SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 59 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...
- Page 60 Tel: +49 30 6392 5466 Fax: +49 30 6392 5465 www.aci-berlin.com © Analytical Control Instruments GmbH. All rights reserved. SPID2 - User Manual (en) - 1.11.docx Version 1.11 Page 60 of 60 Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de...