Related Manuals for ADOR CROCO 202
Summary of Contents for ADOR CROCO 202
-
Page 1: Always Read And Follow These Warnings
RACK AND PINION DRIVE 14.02.2025 INSTALLATION MANUAL CROCO 202/207 automatic doors FORD TRANSIT from 2015 Version 19.00... -
Page 2: Table Of Contents
Manual mode reset......................... 29 10.1 Rack-and-pinion drive..........................29 Extensions........................... 11.1 Switching the remote control receiver on/off with the vehicle's central locking system......11.2 Coupling the electric step with the Ador drive..................11.3 Connection diagram of the extensions..................... Information ........................... 32... -
Page 3: Safety Instructions
1.3 Safety-conscious working 1.1 Intended use The Croco 202 / 207 rack-and-pinion drive is designed for the automatic opening and closing of > Secure the workplace against unauthorised access. sliding doors. The door operator is only suitable for use in panel vans. -
Page 4: List Of Tools And Aids
15 pieces Open the packaging units and check for completeness. Drills 2,5; 3,2; 5; 6,5 1 piece each Drill 1 piece Croco 202 / 207 rack-and-pinion drive for sliding doors Cutter 1 piece > Drive Wire for pulling through 3 metres >... -
Page 5: Product Description
5 Product description Controller Door drive Main wiring harness Cradle Balljoint Control button Rack 5.1 Product description This rack-and-pinion drive is designed to open and close sliding door in Frord Transit from 2015. The layout of the units is shown on the base of the universal minibus prototype. -
Page 6: Operating Elements
Durability and failure-free operation of ADDITIONAL CONTROL MAIN CONTROL BUTTON Ador's drive depend directly on the quality BUTTON of installation. Installation in specialised workshops is recommended. Experienced non-specialists should prepare themselves well and seek help if necessary. 5.3 Operating elements Ador's drive is an electromechanical device powered from electric battery of a minibus. -
Page 7: Means 'Important Information'. 6 Installation
Installation Latch pin Centre adjustment of sliding door 6.1 Instructions before starting installation Before installing the drive, the position of the sliding door must be checked. This setting affects the operation of the drive. 1. Wash out the guides of the door slide with petrol and wipe them with a dry cloth. -
Page 8: Wiring Harness And Connection Diagram
6.2 Wiring harness and connection diagram 1. Croco 202 drive 2. Croco 202 controller 3. Drive wiring harness coupling 4. Controller wiring harness plug 5. Controller wiring harness plug 6. Main wiring harness coupling 7. Terminals of the ground wires “-” to the minibus’s body 8. -
Page 9: Main Wiring Harness Layout
6.3 Main wiring harness layout 030.00.007.0005 All wires must be protected and firmly attached to avoid any breakage, abrasion or chafing. Terminal of +12V/30A wire to Starting point of installing Main harness socket Main harness terminals to positive terminal of accumulator the main harness the fixed contacts group to the control button... -
Page 10: Controller Installation And Minus Terminal Connection
6.4 Controller installation and minus Self-tapping Main wiring harness Ground wire “-” terminal connection Main wiring screws 4,2x16 Nut M6 coupling to controller terminal harness wiring harness plug 6,5 мм Main wiring harness 030.00.007.0005 In the car C-pillar place and screw up a Toothed washer 030.00.007.0005 Controller 207... -
Page 11: Positive Wire Connection To Power Supply
6.5 Anschluss der Klemme an den Pluspol der Starterbatterie Die Klemme des roten Kabels (+12V) des Kabel- baums an eine nicht belegte Schraube des Plus- pols der Starterbatterie, die sich im Fussraum des Fah- rersitzes befindet, anschliessen und mit der Mutter be- festigen. -
Page 12: Means 'Additional Information' 6.6 Actuator And Actuator Wiring Harness Installation
6.6 Actuator 030.31.000.0003 and actuator harness installation 030.10.007.0001 The movable contacts group can also be in the contact switch area of the of the vehicle. Inside handle Actuator harness 030.10.007.0001 Direct connection of actuator (blue- blue) Blue wire of the actuator harness Green wire of the actuator harness... - Page 13 Installation of the actuator 030.31.000.0003 1. Dismantle the inside handle and remove the existing existing bowden cable (Fig. 7). 2. Clamp the bowden cable latch actuator to the inside handle and refit the inside handle (Fig. 8). 3. Connect the standard cable to the latch actuator (Fig. 9). 4.
-
Page 14: Layout Of Sliding Door Limit Switch And Control Button Installation
6.7 Layout of sliding door limit switch 030.00.006.0001 and control button installation Movable contacts group Mark the drill holes as shown in Fig. 10. Drill two holes with Ø14 mm and two holes with Ø2.5 mm. Attach the blue cable to the upper flag The control button can be positioned anywhere. -
Page 15: Rack Mounting
6.8 Rack mounting The length of the rack depends on the installation variant. Only saw off the rack on the left! Fasten the rack with 1x to 3x spacer H4 depending on the installation situation. Do not process! Do not process! Spacer H4 Rack Sliding door... - Page 16 This page shows the recommended installation location for the rack on the sliding door. Remove the door panelling when the sliding Spacer H4 door is unhinged or closed sliding door. 030.18.002.0002 The recommended position for the rack is shown in Fig. 14. Use the drill holes in the rack to align the drill holes holes on the sliding door with a marker.
-
Page 17: Brackez Mounting
6.9 Bracket mounting 030.31.000.0001 Remove the door seal in the mounting area of the bracket, Fig. 15. Door seal Hole Ø5 mm Position the bracket on the C-pillar as follows: Mark the drilling points over the drill holes in the bracket, Fig. -
Page 18: Preliminary Preparation
6.10 Preliminary preparation Attach the balljoint Attach the balljoint with the bracket (SW14), Fig. 19. to bearing, SW14 Close the door manually. No obstraction of the sliding door Check to be sure that racks of the bearing item and the balljoint do not make the door closing difficult, Fig. 19. Install the door drive on the rack, Fig. -
Page 19: The First Cycle
The first cycle 7.1 The first cycle of rack-and-pinion drive Clean the rack housing from cuttings, Fig. 22, 2. Connect the drive to the controller. Insert the switch fuse 30A into the fuse block. Thereby, the controller will produce a long audio signal! Press the control button. -
Page 20: Drive Adjustment
7.2 Drive adjustment Adjustment via the balljoint Position of the balljoint with the sliding door correctly Sliding door moves inward closed sliding door as shown in Fig. 24. SW 14 Adjust the length of the ball joint (Fig. 25) in such a way that the sliding door lies cleanly against the seal. -
Page 21: Monting Of Door Drive Cover And Decorative Cover Strip
7.3 Monting of door drive cover and decorative cover strip Fix the cover of the drive with 4 self-driving screws 4,2x13 (included in delivery), Fig. 28. Cut the cover strip to fit the rack. Carefully insert the cover strip intp the rack goove as shown in Fig. -
Page 22: Functions Of The Rack-And-Pinion Drive And Setting The Controller
7.4 Functions of the rack-and-pinion drive and setting the controller OPENING / CLOSING THE SLIDING DOOR Press the control button briefly, ~ 0.5 sec. The sliding door starts moving immediately after the control button is released. STOPPING THE OPENING MOVEMENT To stop the sliding door during the opening movement, briefly press the control button. -
Page 23: Warning Sticker
Self-adhesive warning sticker is located outside 7.5 Warning sticker on the panel of the sliding door. It should be noticeable. -
Page 24: Optional Accessories
Optional accessories 8.1 Remote control 8.2 Touch button 8.3 Uninterruptible power supply (UPS) (only Croco 107) You can use the remote control to operate the sliding door at any time. This touch button reacts to a light Regardless of the vehicle's supply voltage, the sliding door can be touch. -
Page 25: Handle Covers
8.4 Handle cover outside 010.06.004.0003 and inside 010.06.004.0002 Put the outside handle cover to the handle itself, mark Outside handle cover on and make two holes with diameter Ø3,5 mm. 010.06.004.0003 Screw up the cover on the handle with two self-tapping screws 4.2х16 from the hardware bag, as shown in fig. -
Page 26: Safety Edge On Door Edge
8.5 Safety edge 030.18.000.0020 on door edge Fig. 32 Fig. 33 Fig. 35 Fig. 34 To fit the safety edge, degrease both sides of the outer closing edge of the sliding door using Apply primer (adhesion promoter) to the inside of the safety edge. Slide the safety edge over the closing edge without removing the protective film. - Page 27 Cable to drive Fig. 39 Croco 202: Connect the corresponding receiver to the control unit Fig. 38 Fig. 36 as shown in Fig. 39. Drill a hole (hole at least Ø8 mm for the rubber grommet) in the front face of the sliding door, to feed through the Controller Croco 207 cables of the safety edge and insert a rubber grommet (Fig.
-
Page 28: Type Name 9 Notes
Notes 9.1 Emergency door opening from the outside 1. Remove the cover, if present, (Fig. 41). 2) Pull the door 2. Pull and hold the door handle (Fig. 42). handle and hold it 3. Pull the left-hand part of the door towards you (Fig. 42). 3) Pull the back side of the door 4. -
Page 29: Manual Mode Reset
Manual mode reset 10.1 Rack-and-pinion drive 1. Remove the stop angle (Fig. 44). 2. Remove the drive cover (Fig. 44). Remove the stop angle 3. Pull off the drive plug (Fig. 44). 4. Unscrew the balljoint (Fig. 45). Remove the drive cover 5. -
Page 30: Extensions
Extensions 11.1 Switching the remote control receiver on/off with the vehicle's central locking system (30.99.000.0001) Connection to the cables to the vehicle contact switch > Operation via handle on the outside and inside Sliding door unlocked/locked > Signal scanning of the vehicle's central locking system Vehicle wiring harness to the contact switch The ‘Remote control with 1 key’... -
Page 31: Coupling The Electric Step With The Ador Drive
11.3 Connection diagram of the extensions 11.2 Coupling the electric step with the Ador drive (30.99.000.0011 und 30.99.000.0013) 11.2 11.1 30.99.000.0013 30.99.000.0011 30.99.000.0011 +12V 30.99.000.0004 Switches * Cable colours are symbolic The relays are used to switch the step depending on the movement of the sliding door. -
Page 32: Information
+49 731 250 68 210 info@ador-eu.de https://ador-eu.de/ The reprinting or other reproduction of documentation and accompanying documents of the products, even in part, is only in extracts, is only permitted with the express authorisation of the responsible ADOR country representative. Subject to technical changes.
Need help?
Do you have a question about the CROCO 202 and is the answer not in the manual?
Questions and answers