Grizzly G0401 Owner's Manual
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Grizzly G0401 Owner's Manual

Grizzly G0401 Owner's Manual

6" x 102" oscillating edge sander
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MODEL G0401
6" X 102" OSCILLATING
EDGE SANDER
OWNER'S MANUAL
(For models manufactured since 12/24)
COPYRIGHT © NOVEMBER, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS23432 PRINTED IN BULGARIA
V1.11.24
***Keep for Future Reference***

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Summary of Contents for Grizzly G0401

  • Page 1 (For models manufactured since 12/24) COPYRIGHT © NOVEMBER, 2024 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CS23432 PRINTED IN BULGARIA V1.11.24...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......37 Contact Info ........... 2 SECTION 6: MAINTENANCE ......38 Manual Accuracy ........... 2 Schedule ............38 Identification ........... 3 Cleaning & Protecting ........38 Controls & Components ......... 4 Cleaning Sanding Belt .........

  • Page 4: Introduction

    Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip- ment, or poor work results. Model G0401 (Mfd. Since 12/24)

  • Page 5: Identification

    Wear eye protection. b) Support workpiece with miter gauge, backstop, or worktable. c) Maintain ⁄ in. maximum clearance between table and sanding belt. d) Avoid kickback by sanding in accordance with the directional arrows. Model G0401 (Mfd. Since 12/24)

  • Page 6: Controls & Components

    G. Platen Tilt Lock Lever: Moves toward rear of machine to allow platen to be tilted; moves toward front of machine to lock platen tilt. H. Platen Tilt Lever: Adjusts platen tilt angle. Figure 2. Sanding belt components. Model G0401 (Mfd. Since 12/24)
  • Page 7 Support Roller Lock Handle: Loosens to adjust support rollers; tightens to lock position. M. Main Table Clearance Lock Knob: Loosens to adjust distance between main table and platen; tightens to lock main table position. Model G0401 (Mfd. Since 12/24)

  • Page 8: Machine Data Sheet

    SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0401 6" X 102" OSCILLATING EDGE SANDER MODEL G0401 6" X 102" 3 HP OSCILLATING EDGE SANDER Product Dimensions: Weight................................439 lbs.
  • Page 9 The information contained herein is deemed accurate as of 3/30/2025 and represents our most recent product specifications. Model G0401 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0401 (Mfd. Since 12/24)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0401 (Mfd. Since 12/24)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0401 (Mfd. Since 12/24)

  • Page 12: Additional Safety For Oscillating Edge Sanders

    -10- Model G0401 (Mfd. Since 12/24)

  • Page 13: Section 2: Power Supply

    Cycle ............60 Hz sure it is connected to a power supply circuit that Phase ........... Single-Phase meets the specified circuit requirements. Power Supply Circuit ......20 Amps Plug/Receptacle ......NEMA 6-20 -11- Model G0401 (Mfd. Since 12/24)

  • Page 14: Grounding Requirements

    These voltages must be allowed to dissipate through a separate, physical earth ground con- Minimum Gauge Size ......12 AWG nection than what is provided by the power cord. Maximum Length (Shorter is Better) ..50 ft. -12- Model G0401 (Mfd. Since 12/24)

  • Page 15: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 16: Inventory

    E. End Table ........... 1 Sanding Belt 6" x 102" 100-Grit ....1 G. Open-End Wrench 13 x 17mm ....1 Figure 11. Loose inventory. H. Hex Wrench 5mm ........1 Eye Bolt M12-1.75 x 20 ....... 1 -14- Model G0401 (Mfd. Since 12/24)

  • Page 17: Cleanup

    Figure 12. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0401 (Mfd. Since 12/24)

  • Page 18: Site Considerations

    Electrical Wall Connection " = Min. 30 Belt Access Door Drive Roller Door 41" Front Drive Roller Door 69½" Figure 13. Minimum working clearances. -16- Model G0401 (Mfd. Since 12/24)

  • Page 19: Lifting & Placing

    (or other lifting equipment) rated for weight of this machine. The Model G0401 requires the use of lifting equipment such as a forklift, engine hoist, or boom crane. DO NOT attempt to lift or move the machine without the necessary assistance from other people.

  • Page 20: Anchoring To Floor

    Lock Handle Lag Screw Figure 16. Main table and support roller position controls. Flat Washer Machine Base Lag Shield Anchor Concrete Drilled Hole Figure 15. Popular method for anchoring machinery to a concrete floor. -18- Model G0401 (Mfd. Since 12/24)
  • Page 21 Figure 20 for shipping. Store lever in this location when not in use. Belt Tension Belt Access Door Lever Figure 18. Belt access door pushed open. Figure 20. Belt tension lever hanging on stand screw for storage. -19- Model G0401 (Mfd. Since 12/24)
  • Page 22 4" Dust Hose Drive Roller Dust Port Figure 24. Dust hose installed on drive roller dust port (drive roller doors closed for clarity). Sanding Belt Figure 22. Belt installed around rollers tensioned. -20- Model G0401 (Mfd. Since 12/24)

  • Page 23: Dust Collection

    Figure 26, and secure in place with hose clamp. Figure 26. Dust hose attached to 6" dust port. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper per- formance. -21- Model G0401 (Mfd. Since 12/24)

  • Page 24: Test Run

    Operating an improperly set up machine ON/OFF may result in malfunction or unexpect- Switch ed results that can lead to serious injury, ON Button death, or machine/property damage. OFF Paddle Figure 28. Power controls. -22- Model G0401 (Mfd. Since 12/24)
  • Page 25 — If motor does not run smoothly, or sand- Connect machine to power supply. ing belt does not rotate in correct direc- tion, turn machine OFF and disconnect power. Contact Technical Support before proceeding. -23- Model G0401 (Mfd. Since 12/24)
  • Page 26 (2) M8-1.25 x 16 knob bolts (see Figure 30). Idler Roller Cover Main Table Clearance Lock Knob Figure 32. Location of main table clearance lock knob. Figure 30. Idler roller cover installed on end table. -24- Model G0401 (Mfd. Since 12/24)

  • Page 27: Section 4: Operations

    Regardless of the content in this sec- later in this manual are easier to understand. tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. Due to the generic nature of this overview, it is not intended to be an instructional guide.

  • Page 28: Disabling & Locking Switch

    The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled. Figure 34. Minimum lock shaft requirements. -26- Model G0401 (Mfd. Since 12/24)

  • Page 29: Sanding Tips

    Sanding Belts • Avoid sanding a workpiece more than is necessary, since doing so will unnecessarily The Model G0401 uses a 6" x 102" sanding belt. decrease belt life and cost you more money over time. We recommend using aluminum-oxide sand- ing belts for best results.

  • Page 30: Installing/Changing Sanding Belts

    Idler Roller Cover End Table Belt Access Height Door Lock Handle Figure 37. Belt access door pushed open. Figure 35. Location of idler roller cover knob bolts and end table height lock handle. -28- Model G0401 (Mfd. Since 12/24)

  • Page 31: Checking/Adjusting Sanding Belt Tracking

    Belt Tension Lever Roller (1 of 2) Idler Roller Belt Tension Lever Cam Arm Figure 40. Location of rollers. Figure 39. Belt installed and tensioned. 10. Proceed to Checking/Adjusting Sanding Belt Tracking. -29- Model G0401 (Mfd. Since 12/24)
  • Page 32 Connect machine to power. Press ON button (–), then press OFF paddle immediately after. Sander should run just long enough to observe sanding belt tracking across rollers and platen. -30- Model G0401 (Mfd. Since 12/24)

  • Page 33: Adjusting Platen Tilt

    To make an auxiliary fence: until tilt block aligns with desired angle on tilt scale (see Figure 43). DISCONNECT MACHINE FROM POWER! Adjust platen tilt to desired bevel angle (see Adjusting Platen Tilt). -31- Model G0401 (Mfd. Since 12/24)
  • Page 34 10. Secure auxiliary fence to miter stop with miter fence hex bolts and lock washers removed in Figure 45. Location of miter fence and securing Step 6, and (2) M8-1.25 hex nuts. fasteners. -32- Model G0401 (Mfd. Since 12/24)

  • Page 35: Adjusting Main Table

    ⁄ " of sanding belt before platen sanding. Proceed to Adjusting Main Table Clearance before proceeding with platen sanding operation. Figure 50. Main table adjusted to within ⁄ " of sanding belt without touching. -33- Model G0401 (Mfd. Since 12/24)

  • Page 36: Adjusting End Table Height

    Adjust fence until there is a gap of no more the platen when it is perpendicular to the table. than ⁄ " between fence and sanding belt (see Figure 52), then tighten fence hex bolts. -34- Model G0401 (Mfd. Since 12/24)

  • Page 37: Edge & End Sanding

    ⁄ " or less (see Adjusting Main Table on Page 33). Figure 54. Typical end sanding operation. Connect machine to power, turn it ON, and allow it to reach full speed. -35- Model G0401 (Mfd. Since 12/24)

  • Page 38: Bevel Sanding

    (see Figure 55). DO NOT force workpiece against sanding belt. Figure 56. Typical contour sanding operation. Figure 55. Typical bevel sanding operation. -36- Model G0401 (Mfd. Since 12/24)

  • Page 39: Section 5: Accessories

    T34396—100-Grit T34397—120-Grit Figure 58. PRO-STIK® abrasive surface T34398—150-Grit cleaners. These belts feature tough aluminum oxide grain and are sized for the Model G0401. Recommended Lubricants SB1365—South Bend Way Oil-ISO 68 T26419—Syn-O-Gen Synthetic Grease T28042—Moly-D XHP Gear Oil-ISO 320 T28042 Figure 57. T34396 100-Grit Sanding Belt.

  • Page 40: Section 6: Maintenance

    Protecting To reduce risk of shock or accidental startup, always disconnect machine from Cleaning the Model G0401 is relatively easy. power before adjustments, Vacuum excess sawdust and wipe off the remain- maintenance, or service. ing dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

  • Page 41: Lubrication

    NLGI#2 grease. ⁄ " of sanding belt before operating. Refer to Adjusting Main Table on Page 33 to Use clean rags to wipe columns with thin coat adjust clearance. of ISO 68 way oil. -39- Model G0401 (Mfd. Since 12/24)

  • Page 42: Checking Gearbox Oil

    Fill gearbox with oil until oil level is at halfway point in sight glass (see Figure 62), then install fill cap. Connect machine to power, then complete Checking Gearbox Oil. -40- Model G0401 (Mfd. Since 12/24)

  • Page 43: Section 7: Service

    Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Use the table below for general troubleshooting of the Model G0401. For issues concerning the VFD, con- tact Mitsubishi to obtain a FR-CS82S-100-60 manual (or visit https://emea.mitsubishielectric.com/).

  • Page 44: Operation

    3. Workpiece held still for too long. 3. Do not keep workpiece in one place for too long. 4. Sanding belt loaded with sawdust, resin, and/ 4. Clean (Page 38) or replace (Page 28) sanding or pitch. belt. -42- Model G0401 (Mfd. Since 12/24)
  • Page 45 Snake-shaped 1. Sanding belt loaded with sawdust, resin, and/ 1. Clean (Page 38) or replace (Page 28) sanding marks on or pitch. belt. workpiece. 2. Sanding belt damaged. 2. Replace sanding belt (Page 28). -43- Model G0401 (Mfd. Since 12/24)

  • Page 46: Squaring Platen To Main Table

    Platen to Main Table 90º Square The Model G0401 features a stop bolt that stops the platen exactly at 0º (90º in relation to the sand- ing belt) during platen tilt adjustments. The stop has been set at the factory and should not require adjustment unless you notice that workpieces are not square after being sanded.

  • Page 47: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -45- Model G0401 (Mfd. Since 12/24)

  • Page 48: Wiring Diagram

    Ground Oscillation ON/OFF Switch 29 PE MERZ SERIES 105 MZ12003 6-20 Plug Ground ON/OFF Switch KEDU KJD17B-3 220 VAC Relay Circuit Breaker HONGFA 41F-1Z-C2-4 CHINT NB1-63 CONTROL BOX READ ELECTRICAL SAFETY -46- Model G0401 (Mfd. Since 12/24) ON PAGE 45!

  • Page 49: Electrical Components

    Electrical Components Figure 66. Control box cover wiring. Figure 67. Control box wiring. Figure 68. VFD and EMC filter wiring. READ ELECTRICAL SAFETY -47- Model G0401 (Mfd. Since 12/24) ON PAGE 45!
  • Page 50 Electrical Components (Cont.) Figure 69. Main motor wiring. Figure 70. Oscillation motor wiring. READ ELECTRICAL SAFETY -48- Model G0401 (Mfd. Since 12/24) ON PAGE 45!

  • Page 51: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 325-1 325-2 325-3 325-4...

  • Page 52: Main Parts List

    P0401072 KNOB M6-1 P0401331 HEX BOLT M8-1.25 X 30 P0401073 HOSE 4" X 47" P0401332 MAIN MOTOR CORD 16G 4W 49" -50- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0401 (Mfd. Since 12/24) Scan QR code to visit our Parts Store.
  • Page 53 PHLP HD SCR M6-1 X 10 P0401413 FLAT WASHER 8MM P0401516 ROLLER P0401415 HEX BOLT M10-1.25 X 30 P0401517 ROLLER TRACK -51- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0401 (Mfd. Since 12/24) Scan QR code to visit our Parts Store.

  • Page 54: Main Table Height Mechanism

    BEVEL GEAR 11T P0401615 LEADSCREW TR18 X 4 P0401631 FLAT WASHER 16MM P0401616 LIMIT PLATE P0401632 ROLL PIN 5 X 30 -52- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0401 (Mfd. Since 12/24) Scan QR code to visit our Parts Store.

  • Page 55: End Table

    P0401723 CAP SCREW M6-1 X 50 P0401712 TRACKING KNOB W/SHAFT P0401724 LOCK WASHER 6MM P0401713 SET SCREW M10-1.5 X 40 CONE-PT -53- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0401 (Mfd. Since 12/24) Scan QR code to visit our Parts Store.

  • Page 56: Platen

    HEX BOLT M6-1 X 20 P0401825 FLAT HD SCR M4-.7 X 12 SLOTTED P0401813 GRAPHITE PAD 33-1/2 X 7-7/8 X 1/16" -54- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0401 (Mfd. Since 12/24) Scan QR code to visit our Parts Store.

  • Page 57: Platen Trunnion

    COVER P0401908 HEX NUT M8-1.25 P0401917 CAP SCREW M6-1 X 20 P0401909 CAP SCREW M8-1.25 X 20 P0401918 LOCK WASHER 6MM -55- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0401 (Mfd. Since 12/24) Scan QR code to visit our Parts Store.

  • Page 58: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -56- BUY PARTS ONLINE AT GRIZZLY.COM!

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty...

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