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URYU UBX-T40D Instruction Handbook Manual

Smaller & lighterauto shut-off battery pulse tools
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Instruction Handbook for UBX-T40D
SMALLER & LIGHTER
AUTO SHUT-OFF
BATTERY PULSE TOOLS
Version 4-0
April 2024
・ Use this tool (hereafter UBX-T) correctly reading through
everything in this instruction handbook (hereafter handbook) before
use. A shock, fire or severe injury is possible if you fail to follow all
the instructions.
・ After reading, save this handbook at the place where users can
read any time.

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Summary of Contents for URYU UBX-T40D

  • Page 1 Instruction Handbook for UBX-T40D SMALLER & LIGHTER AUTO SHUT-OFF BATTERY PULSE TOOLS Version 4-0 April 2024 ・ Use this tool (hereafter UBX-T) correctly reading through everything in this instruction handbook (hereafter handbook) before use. A shock, fire or severe injury is possible if you fail to follow all the instructions.

  • Page 2: Table Of Contents

    Contents ◎ Safety Cautions ◎ Handling Method ◎ Pokayoke Functions ・ RF8 Handling Method ・ ZigBee Handling Method ◎ Battery Pack and Charger ◎ Trouble Shooting ◎ Maintenance ◎ Exploded View...

  • Page 3: Safety Cautions

    ◎ Safety Cautions This handbook has divided safety instructions into WARNING and CAUTION. ： A fatality or severe injury is supposed and urgent warning is WARNING highly essential in the event of mishandling. ： A dangerous situation can happen, minor to moderate injury CAUTION or only physical damage is supposed in the event of mishandling.
  • Page 4 WARNING 2.Do not use UBX-T in the presence of combustible liquid, gas or dust. A spark from UBX-T is a cause of an explosion. 3.Never miss to allow children or unauthorized persons go close to work place. *Concentration on operation can be difficult due to reduced attention. *Non-operators never touch UBX-T, charger or the cord.
  • Page 5 WARNING Safety instructions for operators 1.Carry out operations staying alert with great care. In operating UBX-T, work carefully paying attention to handling method, way of operation and surrounding environment. People those who are tired, under drug or alcohol influence, or pregnant are not authorized to use UBX-T.
  • Page 6 WARNING 3.To prepare for next operation avoiding an error start, switch off UBX-T. unload battery pack from the tool and carry out the below works. *Tuning UBX-T *Replacement of socket or accessories *Storing or repair *Works that any danger is anticipated *Tool transfer to next operator 4.Store off-duty UBX-T, battery pack and charger in a dry, locked and hard to reach place for children as follows.
  • Page 7 WARNING 3.Use only dedicated battery pack and never use non-dedicated ones. Do not use modified battery pack made by rebuilding disassembled parts sharing. Use of modified ones is the cause of fire, injury, breakdown and burst. 4.Do not allow battery terminals contacted each other by metal components. *Do not store battery pack and metal components together in a toolbox or a bag filled with nails.

  • Page 8: Electrical Safety

    WARNING Electrical Safety ・ Do not handle the tool, battery or charger with wet hands. ・ Do not expose the tool, battery and charger to rain or wet conditions. ・ Do not attempt to open, disassemble, modify or service the battery pack. ・...

  • Page 9: Personal Safety

    WARNING Personal Safety ・ Stay alert, watch what you are doing and use common sense when operating the tool. Do not use any tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating a tool may result in serious personal injury.
  • Page 10 WARNING Always wear impact-resistant eye protection during the operation of the tool. The grade of protection required should be assessed for each use. ・ Remove any adjusting wrench before turning the tool on. A wrench that is left attached to a rotating part of the tool may result in personal injury. ・...
  • Page 11 ・ Do not place the tool as shown in the below figure. Supporting the tool only on the two points may damage the battery casing. It is recommended to use a tool holder, URYU Part Number , 852-669-1 for UBX-T40D series to keep the tool at workplace.
  • Page 12 WARNING Maintenance 1.Maintain safety of UBX-T using repair services with genuine parts provided by authorized persons. *Do not disassemble, repair or modify UBX-T, charger and battery pack by your own because doing so will cause fire or abnormal action inviting injuries. *Send UBX-T for inspection and repair if you realize abnormality or heat.
  • Page 13 COPYRIGHT ● The information described in this handbook is solely the property of URYU SEISAKU, LTD. No part of this handbook may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording and sold for monetary figure without the express written permission of URYU SEISAKU, LTD.

  • Page 14: Handling Method

    We, URYU SEISAKU, LTD., cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work piece situation over which we have no control.
  • Page 15 *Do not block the ventilation holes on the side of Handle during use. Hot air comes out and is dangerous.. Exhaust hole Pull till stop. Number of fasteners that UBX-T40D can tighten with one full charge. (Reference value) Numbers MODEL Battery Fastening Condition...
  • Page 16 Torque range table Relief valve position Model Full relaxed to left - full fastened to right UBX-T40D series 5(N ･ m) 9(N ･ m) We have obtained above torque range by fastening our UFT testers with hard joint setting. Torque observed by actual fastening does not correspond to the above torque range due to conditions of work character and bolt seating surface.

  • Page 17: Heat Protection

    Protection Guideline: Here is the heat protection guideline per minute as per the conditions on P13. Avoid work with heavy load giving motor over-burden such as continuous fastenings in a short time. UBX-T40D: 11 fasteners per minute 1 minute Fastening...

  • Page 18: Timing Chart

    Incomplete job detection (premature trigger off) UBX-T detects incomplete job error if switched off before automatic shut-off. 1 Squeeze trigger of UBX-T, and the LED will light orange. Switch off the trigger before automatic shut-off, and the LED will light red about 3 sec. and go out. 2 The LED lights green with 1 pulse buzzer sounding for automatic shut-off.

  • Page 19: Setting Procedure

    Double-hitting Detection By monitoring the number of pulses while fastening, when a tool shuts off with 2 or less pulses (premature shut-off), it is judged as the fastening NOK. When the fastening NOK is fired, the shut-off information LED blinks Red for 30 seconds, and buzzer sounds for 5 seconds.
  • Page 20 Change reverse lever direction Remove roll pin R:RIGHT L:LEFT Reverse Pull to this direction. lever 1) Remove battery pack from UBX-T. 2) Remove roll pin. 3) Pull reverse lever to the arrow indicating direction. 4) Change the setting and refix reverse lever to UBX-T. 5) Fix roll pin as it was.
  • Page 21 Factors that can affect fastening torque Working conditions Even if a fixed diameter size bolt is fastened by UBX-T, the transmitted torque changes depending the bolt grade, length, and coefficient that is determined by bolt quality and working conditions. Conditions of bolt seating part and between fasteners affect torque transmission.

  • Page 22: Pokayoke Functions

    ◎ Pokayoke Functions RF8-type Handling Method Wireless Pokayoke function 1 Fastener number count possible Buy Herutu-made TW-800R receiver, and UBX-T will serve bidirectional fastener count with UTM-1500 fastener counter. 2 Highly reliable communication TW-800R automatically wins 1 channel out of 76 in 2.4GHz frequency and carries out bidirectional wireless communication with UBX-T.

  • Page 23: Buzzer Setup

    UBX-T Communication LED Single blink in GREEN: UBX-T and TW-800R communication was successful. 10 blinks in RED: UBX-T and TW-800R communication failed. 3 blinks in GREEN: UBX-T received BUSY signal from TW-800R. Buzzer setup Set UBX-T buzzer to ON, and it will output one pulse buzzer sounding per shut-off.
  • Page 24 Lighting type pairing Power switch switch Fastener counter We strongly suggest UTM-1500. Power terminal block Output terminal block Refer to URYU and Herutu dedicated manuals for the details of fastener counter and receiver. Specifications Items Descriptions Frequency 2403MHz - 2478MHz Transmitter 2.1mW...
  • Page 25 Z(ZigBee) type Handling Method Wireless Pokayoke Function 1 Fastener number count Z-type UBX-T carries out fastener number count by transmitting shut-off signal to receiver Uzig01 (ZigBee base unit). 2 PAN ID code has a number of UBX-T transmit OK signal to 7-Bit ID code pre-allocated to Uzig01 for fastener count (up to 128 PAN ID).
  • Page 26 Pokayoke configuration Power adaptor Transmit Receive Fasten ZigBee Coordinator Relay output exclusive Uzig01 cable assembly To UTM-1500 or PLC Refer to dedicated manual of Uzig01 for receiver setup details. Refer to “Pairing manual” for PAN ID setup and pairing. Specifications Items Descriptions 2.4GHz-band...

  • Page 27: Battery Pack And Charger

    ◎ Battery Pack and Charger UBX-T40D series run on a lithium-ion battery pack. Specifications Battery pack EYFB32 (Panasonic) Tool Type UBX-T40D series Voltage DC10.8V Capacity 2.0Ah Charging Time approx. 35 min. Weight approx.0.3kg Battery pack loading and unloading Align ▽ mark with the rib top first.

  • Page 28: How To Charge

    0-40 degree. Use dedicated power plug only. Described non-URYU company names or product names are their own brand or registered trademarks. Time for battery pack replacement The number of charge-discharge are 500 but it depends on use condition. The battery life is considered end when the number of fasteners per one full charge decreases about half of that of the beginning.

  • Page 29: Trouble Shooting

    ◎ Trouble Shooting If you doubt a failure for a second. Confirm the following points before you place an order for repair. Phenomenon Suspected cause Counter measure UBX-T does not Battery level is below 5%. Charge battery pack. rotate. 1. This is not a breakdown. Apply UBX-T to less load 1.

  • Page 30: Maintenance

    ◎ Maintenance WARNING 1 Check for loose of any part, damage and wearing with UBX-T on a regular basis. CAUTION Care The body is made of plastic. Wipe UBX-T with soft clothes. Do not use clothes wet with water or volatile oil because doing so can change the color or reduce the strength. Clean up the exhaust holes of front casing periodically (every month) to avoid poor performance of tool and heat generation.

  • Page 31: Exploded View

    ◎ Exploded View UBX-T40D series...
  • Page 32 RF8 model Z model Ver.11 2024-05-07...

  • Page 33: Parts List

    ◎ Parts List UBX-T40D Series Part Number Description Part Number Description UBX-T40D (12C02) 12D-025-1 911-025-0 Motor Assembly (T40D)L=35 Handle 12F-079-0 Connector including Motor(T40D) and #47 147-107-2 Valve Lever 09B-212-5 863-891-1 Reverse Lever Operating Board (with LED And Buzzer) 12F-012-0 Head Cover...
  • Page 34 939-091-0 Allen Wrench (1.5mm) 12E-840-3 Body Jacket (RF8) 12E-840-7 Body Jacket (Z type) 863-993-1 Battery Protector 863-906-1 Relay Cable Assembly UBX-T40D(RF8)(12C42) (All the parts except the below ones are commonly used UBX-T40D.) 863-980-1 Washer 10E-924-7 Sticker 863-984-1 Head Cover 863-985-1...
  • Page 35 ＭＥ ＭＯ...
  • Page 36 After-sales services Feel free to inquire at the below parties. Distributed by...

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