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URYU UBX-T80 Instruction Handbook Manual

Smaller & lighter auto shut-off battery pulse tools
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Instruction Handbook for UBX-T80
SMALLER & LIGHTER
AUTO SHUT-OFF
BATTERY PULSE TOOLS
Version 2-0
June 2021
警告
・Use this tool (hereafter UBX-T) correctly reading through
everything in this instruction handbook (hereafter handbook) before
use. A shock, fire or severe injury is possible if you fail to follow all
the instructions.
・After reading, save this handbook at the place where users can
read any time.

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Summary of Contents for URYU UBX-T80

  • Page 1 Instruction Handbook for UBX-T80 SMALLER & LIGHTER AUTO SHUT-OFF BATTERY PULSE TOOLS Version 2-0 June 2021 警告 ・Use this tool (hereafter UBX-T) correctly reading through everything in this instruction handbook (hereafter handbook) before use. A shock, fire or severe injury is possible if you fail to follow all the instructions.

  • Page 2: Table Of Contents

    Contents ◎ Safety Cautions ◎ Handling Method ◎ Pokayoke Functions ・RF8 Handling Method ・ ZigBee Handling Method ◎ Battery Pack and Charger ◎ Trouble Shooting ◎ Maintenance ◎ Exploded View...

  • Page 3: Safety Cautions

    ◎Safety Cautions This handbook has divided safety instructions into WARNING and CAUTION. ：A fatality or severe injury is supposed and urgent warning is WARNING highly essential in the event of mishandling. ：A dangerous situation can happen, minor to moderate injury CAUTION or only physical damage is supposed in the event of mishandling.
  • Page 4 WARNING 2.Do not use UBX-T in the presence of combustible liquid, gas or dust. A spark from UBX-T is a cause of an explosion. 3.Never miss to allow children or unauthorized persons go close to work place. *Concentration on operation can be difficult due to reduced attention. *Non-operators never touch UBX-T, charger or the cord.

  • Page 5: Safety Instructions For Operators

    WARNING Safety instructions for operators 1.Carry out operations staying alert with great care. In operating UBX-T, work carefully paying attention to handling method, way of operation and surrounding environment. People those who are tired, under drug or alcohol influence, or pregnant are not authorized to use UBX-T.
  • Page 6 WARNING 3.To prepare for next operation avoiding an error start, switch off UBX-T. unload battery pack from the tool and carry out the below works. *Tuning UBX-T *Replacement of socket or accessories *Storing or repair *Works that any danger is anticipated *Tool transfer to next operator 4.Store off-duty UBX-T, battery pack and charger in a dry, locked and hard to reach place for children as follows.
  • Page 7 WARNING 3.Use only dedicated battery pack and never use non-dedicated ones. Do not use modified battery pack made by rebuilding disassembled parts sharing. Use of modified ones is the cause of fire, injury, breakdown and burst. 4.Do not allow battery terminals contacted each other by metal components. *Do not store battery pack and metal components together in a toolbox or a bag filled with nails.

  • Page 8: Electrical Safety

    WARNING Electrical Safety ・Do not handle the tool, battery or charger with wet hands. ・Do not expose the tool, battery and charger to rain or wet conditions. ・Do not attempt to open, disassemble, modify or service the battery pack. ・Do not crush, puncture, shorten external contracts or circuits, dispose of in fire or water. Keep the battery away from metal objects such as paper clips, coins, keys, screws or other small metal objects that can lead to short circuit.

  • Page 9: Personal Safety

    WARNING Personal Safety ・Stay alert, watch what you are doing and use common sense when operating the tool. Do not use any tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating a tool may result in serious personal injury.
  • Page 10 WARNING Always wear impact-resistant eye protection during the operation of the tool. The grade of protection required should be assessed for each use. ・Remove any adjusting wrench before turning the tool on. A wrench that is left attached to a rotating part of the tool may result in personal injury. ・Ensure that the workpiece is securely fixed.
  • Page 11 ・Do not place the tool as shown in the below figure. Supporting the tool only on the two points may damage the battery casing. It is recommended to use a tool holder, URYU Part Number , 852-645-1 for UBX-T80 to keep the tool at workplace.

  • Page 12: Other Safety Instructions

    WARNING Maintenance 1.Maintain safety of UBX-T using repair services with genuine parts provided by authorized persons. *Do not disassemble, repair or modify UBX-T, charger and battery pack by your own because doing so will cause fire or abnormal action inviting injuries. *Send UBX-T for inspection and repair if you realize abnormality or heat.
  • Page 13 COPYRIGHT ●The information described in this handbook is solely the property of URYU SEISAKU, LTD. No part of this handbook may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording and sold for monetary figure without the express written permission of URYU SEISAKU, LTD.

  • Page 14: Handling Method

    14.4 M8～M12 25～55 UBX-T70（RF）（RF8） ※3,※4 1.86 UBX-T70（Z） 4,800 9.5Sq. (about) UBX-T80 ※5 M10～ UBX-T80（RF）（RF8） 18.0 35～65 1.89 UBX-T80（Z） ※1 Refer to the torque range as guideline for tool selection. ※2 Weight including 14.4V 2.0Ah battery ※3 Weight including 14.4V 4.0Ah ※4 Weight including 14.4V 4.2Ah...
  • Page 15 14.4V (4.2Ah) EYFB42 Time: about 0.4 seconds UFT-16(M12) Hard joint Torque: 50N･m Time: about 0.4 seconds UBX-T80 18.0V (3.0Ah) EZ9L53 UFT-16(M12) A- Joint Torque: 65N･m Time: about 0.3 seconds Above fastener number is before factoring in fastening time elongation caused by heat, and the actual fastener number depends upon working conditions.

  • Page 16: Liner Assembly

    Full relaxed to left ~ full fastened to right UBX-T70 series 25（N･m） 55（N･m） UBX-T80 series 35（N･m） 65（N･m） We have obtained above torque range by fastening our UFT testers with hard joint setting. Torque observed by actual fastening does not correspond to the above torque range due to conditions of work character and bolt seating surface.
  • Page 17 P13. Avoid work with heavy load giving motor over-burden such as continuous work in a short time. UBX-T70: 8 fasteners 1 minute per minute Fastening Fastening Complete stop UBX-T80: 5 fasteners 1 minute per minute Fastening Fastening Complete stop ― 15 ―...

  • Page 18: Timing Chart

    Incomplete job detection (premature trigger off) (8/28) UBX-T detects incomplete job error if switched off before automatic shut-off. 1 Squeeze trigger of UBX-T, and the LED will light orange. Switch off the trigger before automatic shut-off, and the LED will light red about 3 sec. and go out. 2 The LED lights green with 1 pulse buzzer sounding for automatic shut-off.

  • Page 19: Setting Procedure

    Seating error detect function for UBX-T80 & UBX-T70 with the motor version 1.02 or later By monitoring the number of pulses while fastening, when a tool shuts off with 2 or less pulses, it is judged as the fastening NOK.
  • Page 20 Change reverse lever direction Remove roll pin R:RIGHT L:LEFT Reverse Pull to this direction. lever 1) Remove battery pack from UBX-T. 2) Remove roll pin. 3) Pull reverse lever to the arrow indicating direction. 4) Change the setting and refix reverse lever to UBX-T. 5) Fix roll pin as it was.
  • Page 21 Factors that can affect fastening torque Working conditions Even if a fixed diameter size bolt is fastened by UBX-T, the transmitted torque changes depending the bolt grade, length, and coefficient that is determined by bolt quality and working conditions. Conditions of bolt seating part and between fasteners affect torque transmission.

  • Page 22: Pairing Setup

    RF8-type Handling Method Wireless Pokayoke function 1 Fastener number count possible Buy Herutu-made TW-800R receiver, and UBX-T will serve bidirectional fastener count with UTM-1500 fastener counter. 2 Highly reliable communication TW-800R automatically wins 1 channel out of 76 in 2.4GHz frequency and carries out bidirectional wireless communication with UBX-T.

  • Page 23: Buzzer Setup

    UBX-T Communication LED Single blink in GREEN: UBX-T and TW-800R communication was successful. 10 blinks in RED: UBX-T and TW-800R communication failed. 3 blinks in GREEN: UBX-T received BUSY signal from TW-800R. Buzzer setup Set UBX-T buzzer to ON, and it will output one pulse buzzer sounding per shut-off.
  • Page 24 Lighting type pairing Power switch switch Fastener counter We strongly suggest UTM-1500. Power terminal block Output terminal block Refer to URYU and Herutu dedicated manual for the details of fastener counter and receiver. Specifications Items Descriptions Frequency 2403MHz~2478MHz Transmitter 2.1mW...

  • Page 25: Pokayoke Functions

    ◎Pokayoke Functions Z(ZigBee) type Handling Method Wireless Pokayoke Function 1 Fastener number count Z-type UBX-T carries out fastener number count by transmitting shut-off signal to receiver Uzig01 (ZigBee base unit). 2 PAN ID code has a number of UBX-T transmit OK signal to 7-Bit ID code preallocated to Uzig01 for fastener count (up to 128 PAN ID).
  • Page 26 Pokayoke configuration Receive Power adaptor Transmit Fasten Relay output exclusive cable assembly To UTM-1500 or PLC Refer to dedicated manual of Uzig01 for receiver setup details. Refer to “Pairing manual” for PAN ID setup and pairing. Specifications Items Descriptions 2.4GHz-band Frequency (16 channels 2405-480MHz) Output...

  • Page 27: Battery Pack And Charger

    ◎Battery Pack and Charger UBX-T runs on a lithium-ion battery pack. 仕様 Battery pack EYFB41 EYFB43 EYFB42 EZ9L53 (Panasonic) UBX-T80 Tool Type UBX-T70 series series Voltage DC14.4V DC18.0V Capacity 2.0Ah 4.0Ah 4.2Ah 3.0Ah approx. 35 approx. 55 Charging Time approx. 55 min.

  • Page 28: How To Charge

    0~40 degree. Use dedicated power plug only. Described non-URYU company names or product names are their own brand or registered trademarks. Time for battery pack replacement The number of charge-discharge are 500 but it depends on use condition. The battery life is end when the job decreases half despite full charge.

  • Page 29: Trouble Shooting

    ◎Trouble Shooting If you doubt a failure for a second. Confirm the following points before you place an order for repair. Phenomenon Suspected cause Counter measure UBX-T does not Battery level is below 5%. Charge battery pack. rotate. Load is heavy and the This is not a breakdown.

  • Page 30: Maintenance

    ◎Maintenance WARNING 1 Check for loose of any part, damage and wearing with UBX-T on a regular basis. CAUTION Care The body is made of plastic. Wipe UBX-T with soft clothes. Do not use clothes wet with water or volatile oil because doing so can change the color or reduce the strength. Store UBX-T at the place of temperature below 40 degrees C and free from moisture, dust and direct rays of the Sun.

  • Page 31: Exploded View

    Exploded view UBX-T80 series Threefold choice ― 29 ―...
  • Page 32 #41 910-475-0 Switch Assembly includes #4, 5, 60, 61, 65 & 73 2021/08/19 ― 30 ―...
  • Page 33 UBX- Series Code No. Parts name # Code No. Parts name UBX- (12F52) 1 12F-025-0 Handle 46 863-891-1 Control Board c/w LED and Buzzer 3 12F-079-0 Connector 47 944-203-0 Supporting Ring (3.1×5×1) 4 147-107-2 Trigger 48 944-013-0 Backup Ring P12 5 09B-212-5 Reverse Lever 49 945-026-0...
  • Page 34 Code No. Parts Name # Code No. Parts Name UBX-T80(RF8) (12F72) requires below parts and everything UBX-T80(Z)(12F82) requires below parts and everything used for UBX-T80(12F52) used for UBX-T80(12F52) 100 863-980-1 Washer 109 10E-012-1 Rear Cover 101 10E-924-7 Name Plate 110 10F-309-2 Handle Cover Bushing 102 863-984-1 Body Cover 111 975-540-0 Spacer (5X2.8X0.8)(P)
  • Page 35 After-sales services Feel free to inquire at the below parties. Distributed by...

This manual is also suitable for:

Ubx-t70 series

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