Related Manuals for PushCorp 1015 Series
Summary of Contents for PushCorp 1015 Series
- Page 1 1015 High Speed Servo Motor Series Manual ORP, Dallas, Texas March, 2023...
- Page 2 Doing so will damage the motor and power amplifier. All PushCorp, Inc. electrical cables are rated for high twist and flex robotic applications with a minimum cable bending radius specification of 125mm (5 in). Cable damage resulting from failure to abide by this specification will not be covered under warranty.
-
Page 3: Table Of Contents
1.0 LIMITED WARRANTY...................1 2.0 GENERAL OVERVIEW..................3 3.0 INSTALLATION.....................4 3.1 Mounting the STC1015........................4 3.1.1 Mounting to a PushCorp AFD Compliant Tool................4 3.1.2 Mounting Directly to a Robot......................6 3.2 Toolholder Specification........................7 3.3 Pneumatic Connection........................8 3.4 Electrical Connections........................11 3.4.1 AKD2G Servo Amplifier –... -
Page 4: Limited Warranty
Dallas, Texas 75218 Shipping Address: 3001 W. Kingsley Rd. Garland, Texas 75041 Who receives this warranty (purchaser): The original purchaser (other than for purposes of resale) of the PushCorp, Inc. product What products are covered by this warranty: Any PushCorp, Inc. - Page 5 STC1015 Servo Tool Changer Manual ORP, Responsibilities of the purchaser under this warranty: A. Deliver or ship the PushCorp, Inc. product or component to PushCorp, Inc. Service Center, Dallas, TX. Freight and insurance costs, if any, must be borne by the purchaser.
-
Page 6: General Overview
High temperatures will also cause the O-rings that seal the cooling water to fail. PushCorp has provided flow through cooling on the motor to allow high duty cycles without overheating. -
Page 7: Installation
3.1.1 Mounting to a PushCorp AFD Compliant Tool The STC1015 Servo Tool Changer is designed to attach to the Carriage of a PushCorp AFD620/1100/80 Force Device. There are two standard attachment options. To attach the STC1015 to an AFD in a Perpendicular-Axis configuration, position the Clamping Housing over the Carriage as shown in Figure 1. - Page 8 STC1015 Servo Tool Changer Manual ORP, Figure 1: STC1015 Perpendicular-Axis Configuration Figure 2: STC1015 Parallel-Axis Configuration...
-
Page 9: Mounting Directly To A Robot
STC1015 Servo Tool Changer Manual ORP, 3.1.2 Mounting Directly to a Robot For some processes compliance and force control are not required. The STC1015 can be mounted directly to the robot and the system can be operated in position mode. This robotic system is equivalent to a 6-axis machining center with a very large work volume and lower positional accuracy. -
Page 10: Toolholder Specification
STC1015 Servo Tool Changer Manual ORP, Figure 4: STC1015 Mounting Dimensions 3.2 Toolholder Specification The STC1015 is designed to grip a BT30 toolholder. The BT30 toolholder is a standard machine tool style and may be purchased from several sources including, MSC (www.msc.com), and J &... -
Page 11: Pneumatic Connection
PushCorp highly recommends the installation of a Pressure Switch in the Supply Line to the STC1015. This switch should not allow the STC1015 to start if there is any pressure in the Supply Line. - Page 12 NOTE: PushCorp highly recommends the use of flexible polyurethane tubing as opposed to nylon tubing. This is because nylon tubing tends to crimp shut when it is bent.
- Page 13 STC1015 Servo Tool Changer Manual ORP, Figure 8: STC1015 External Connections...
-
Page 14: Electrical Connections
ORP, 3.4 Electrical Connections The STC1015 has two electrical connections, the Motor Power and Motor Feedback (See Figure 8). If PushCorp supplies the cables and amplifier the tool should be easily connected to the amplifier. CAUTION: Do not run the Motor Power Cable together with any feedback or control cables because of possible noise problems. -
Page 15: S724 Servo Amplifier - Default Electrical Connections
STC1015 Servo Tool Changer Manual ORP, 3.4.2 S724 Servo Amplifier – Default Electrical Connections This amplifier is already properly configured for a PushCorp spindle. No further configuration is required if the below settings will work for your application. Analog Velocity Mode... -
Page 16: Resolver Motor Timing Chart
STC1015 Servo Tool Changer Manual ORP, 3.4.3 Resolver Motor Timing Chart Figure 9: Resolver Motor Input/Output... -
Page 17: Motor Cooling
10, PCI PN PAR04922. In this case the return line is the bottom connection; it is recommended that a flow sensor is installed inline with this port and wired back as part of the control circuit. PushCorp recommends the IFM flow sensor (PN SBG12IF0FRKG). This will ensure the coolant is circulating completely through the... -
Page 18: Positioning Motor Shaft For Tool Change
Again, it is recommended to constantly monitor the motor temperature during operation to ensure that it does not overheat. In addition, PushCorp recommends that one Miller Coolmate 4 (or equivalent) should be used per motor. - Page 19 STC1015 Servo Tool Changer Manual ORP, • If using retention knob not supplied by PushCorp, verify the dimensions match the illustration in section 3.2 • Make sure pressure does not remain supplied at the unclamp port for an extended period of time or this will result in damage to the spindle's...
- Page 20 STC1015 Servo Tool Changer Manual ORP, Figure 12: STC Spindle Tool Change Sequence...
-
Page 21: Technical Specifications
Retention Knob: Parlec #3003TRK, or equivalent Clamping Supply Air: Dry, Non-lubricated, 90 psi (6.2 bar) Min., 100 psi (6.9 bar) Max. Requires power amplifier and cables. For specific dimensions see www.pushcorp.com for detail drawings. TORQUE SPECIFICATIONS: Fastener Tightening Torque Specs Torque... -
Page 22: Preventative Maintenance Schedule
It is highly recommended to adhere to the preventative maintenance schedule in order help extend the longevity of the specified PushCorp, Inc. equipment. Failing to do so could cause a loss in functionality as well as a decrease in product life.
Need help?
Do you have a question about the 1015 Series and is the answer not in the manual?
Questions and answers