Download
Share
Print this page
  1. Manuals
  2. Brands
  3. PushCorp Manuals
  4. Engine
  5. STC1202
  6. Manual

PushCorp STC1202 Manual

Series high speed servo motor
Hide thumbs

Advertisement

Quick Links

Download this manual
STC1202
Series High Speed Servo Motor
P
C
USH
ORP
Manual

Advertisement

loading
Need help?

Need help?

Do you have a question about the STC1202 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for PushCorp STC1202

Summary of Contents for PushCorp STC1202

  • Page 1 STC1202 Series High Speed Servo Motor Manual...
  • Page 2 Do NOT start or stop the servo motor instantaneously. Doing so will damage the motor and power amplifier. All PushCorp electrical cables are rated for high twist and flex robotic applications with a minimum cable bending radius specification of 125mm (5 in). Cable damage resulting from failure to abide by this specification will not be covered under warranty.

  • Page 3: Table Of Contents

    Limited Warranty ......................1 2.0 GENERAL OVERVIEW ......................3 3.0 INSTALLATION & OPERATION....................4 3.1 Mounting to a PushCorp AFD Compliant Tool ..............4 3.1.1 Mounting to AFD310/70: Parallel Configuration ............. 4 3.1.2 Mounting to AFD310/70: Perpendicular Configuration ............ 4 3.1.3 Mounting to AFD120/60: Parallel Configuration .............

  • Page 4: Limited Warranty

    Garland, Texas 75041 Who gives this warranty (purchaser): The original purchaser (other than for purposes of resale) of the PushCorp product What products are covered by this warranty: Any PushCorp industrial equipment or accessory supplied of manufactured by the Warrantor.
  • Page 5 Servo Motor Manual STC1202 a) Deliver or ship the PushCorp product or component to PushCorp Service Center, Dallas, TX. Freight and insurance costs, if any, must be borne by the purchaser. b) Use reasonable care in the operation and maintenance of the product as described in the owner's manual(s).

  • Page 6: General Overview

    Toolholder. Additionally, a tool present sensor is standard in the STC1202 to provide validation that the tool change was performed successfully. This sensor provides a convenient 24V signal only when a tool holder is gripped in the shaft assembly.

  • Page 7: Installation & Operation

    3.0 INSTALLATION & OPERATION 3.1 Mounting to a PushCorp AFD Compliant Tool The STC1202 is designed to attach to the Carriage of any PushCorp AFD310/70 & AFD120/60 Force Device. There are two standard attachment options: parallel and perpendicular. 3.1.1 Mounting to AFD310/70: Parallel Configuration The parallel-axis configuration with the AFD310/70 is shown in Figure 1, where the motor attaches to the AFD Carriage with a hoop bracket and foot bracket.

  • Page 8: Mounting To Afd120/60: Parallel Configuration

    Servo Motor Manual STC1202 2: P - AFD310/70 IGURE ERPENDICULAR OUNT 3.1.3 Mounting to AFD120/60: Parallel Configuration The parallel-axis configuration with the AFD120/60 is shown in Figure 3, where the motor attaches to the AFD Carriage with a hoop bracket and foot bracket. The hoop bracket is positioned onto the front of the carriage and attached using the two (2) supplied M6x1x16mm socket head cap screws.

  • Page 9: Mounting To Afd120/60: Perpendicular Configuration

    Servo Motor Manual STC1202 3.1.4 Mounting to AFD120/60: Perpendicular Configuration To attach the motor to an AFD120/60 in a perpendicular-axis configuration, position the motor and the required perpendicular mounting plate over the carriage as shown in Figure 4. Then mount the adapter plate to the carriage with four (4) M4x.7x12 cap head screws.
  • Page 10 Servo Motor Manual STC1202 5: R - STC1202 IGURE IGID OUNT To assist with designing the adapter plate, refer to Figure 6. 6: F & R IGURE RONT OUNTING ATTERNS...

  • Page 11: Toolholder Specification

    STC1202 3.3 Toolholder Specification The STC1202 motor is designed to grip an ISO20 toolholder. The ISO20 toolholder is a machine tool style and may be purchased from several sources including PushCorp. The customer can also make their own ISO20 toolholder to handle special media - see Figure 7 for toolholder dimension.

  • Page 12: Pneumatic Connection

    0 psi should be installed in the supply line between the exhaust valve and the STC. PushCorp recommends the pressure sensor from IFM (PN: 7694); it has the capability to sense a pressure range of -14.5 psi – 145 psi.
  • Page 13 NOTE: PushCorp recommends SMC quick exhaust valves, part number AQ-3- 40F-06-00 for 6 mm diameter tubing. NOTE: PushCorp highly recommends the use of flexible polyurethane tubing as opposed to nylon tubing. This is because nylon tubing tends to crimp shut when it is bent.

  • Page 14: Electrical Connections

    Servo Motor Manual STC1202 3.5 Electrical Connections The 1202 servo motor has two electrical connections, the Motor Power and Motor Feedback (See Figure 9). 9: STC1202 E IGURE XTERNAL EATURES...

  • Page 15: Tool Change Sensor

    STC1202 3.5.1 Tool Change Sensor The STC1202 motor is equipped with an internal sensor that monitors if an ISO20 toolholder is properly engaged. The sensor is wired into the feedback connector on the spindle. The spindle package comes with the cable shown in Figure 10. This cable splits into a high-density D-SUB connector that plugs into the amplifier and an M12 A code 4 position male connector to interface with the sensor.
  • Page 16 Servo Motor Manual STC1202 11: M12 A-CODE 4 POSITION CONNECTOR IGURE Power Output Tool Sensor Condition Toolholder Visual Signal Clamp Unclamp No Tool...

  • Page 17: Akd2G Servo Amplifier - Default Electrical Connections

    Servo Motor Manual STC1202 3.6 AKD2G Servo Amplifier – Default Electrical Connections This amplifier is already properly configured for a PushCorp spindle. No further configuration is required. Analog Interface Connector Pin Function Analog-In 1+ : +/-10VDC Command Velocity Analog-In 1- : +/-10VDC Command Velocity...

  • Page 18: Resolver Motor Timing Chart

    Servo Motor Manual STC1202 3.7 Resolver Motor Timing Chart...

  • Page 19: Motor Cooling

    STC1202 3.8 Motor Cooling The STC1202 is designed to operate below a temperature of 176 °F (80 °C). The optimal motor temperature range is 122 – 140 °F (50 – 60 °C). The motor contains cooling channels in the Motor Housing surrounding the motor stator.

  • Page 20: Monitor Motor Temperature

    Servo Motor Manual STC1202 3.9 Monitor Motor Temperature As previously stated, the motor is designed to operate below a temperature of 176 °F (80 °C) and within an optimal range of 122-140 °F (50-60 °C). In many situations it is desirable to monitor the internal motor temperature to ensure that the maximum temperature rating is not exceeded, and that the optimal temperature range is maintained.

  • Page 21: Motor Acceleration/Deceleration

    If using the Kollmorgen servo amplifier, the acceleration/deceleration ramp times are preprogrammed by PushCorp into the drive. Should you have any questions or need clarification on if you need to add a ramp to your servo motor control logic contact PushCorp Inc. Technical Support.

  • Page 22: Technical Specifications

    Servo Motor Manual STC1202 4.0 TECHNICAL SPECIFICATIONS STC1202 MOTOR SPECIFICATIONS: Power: 2.0 hp (1.5 kW) Stall Torque Natural Convection Cooling - .74 lb.-ft. [1.0 N·m] Stall Torque Liquid Cooling – 1.33 lb.-ft. [1.8 N·m] Minimum Speed: 60 RPM Maximum Speed: 12000 RPM Speed Regulation: 5% (Reversible) Weight: 10.5 lb.

  • Page 23: Preventative Maintenance Schedule

    It is highly recommended to adhere to the preventative maintenance schedule in order help extend the longevity of the specified PushCorp, Inc. equipment. Failing to do so could cause a loss in functionality as well as a decrease in product life.