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Pre-Installation Notes:
• Rugged Fire and Safety Intercom Kits include an intercom, cabling, at least two jack boxes, filter, and
universal radio interface cable.
• Configurations can vary to support different types of headsets and number of users or listeners. Please
refer to the configuration layout section in this document for details.
• The intercom comes with a universal mounting bracket. Vehicle specific mounting options are sold
separately.
• Additional PTT Boxes, jack boxes, cabling and headsets can be purchased at www.ruggedradios.com.
• Headsets and headset coil cords are sold separately from kits.
Installation Notes and Tips:
• Plan your layout ahead of installation to make sure all cables reach their ports.
• Make sure to install and secure jack boxes in accessible places for use and servicing.
• Add cabling after all jack boxes and intercoms are mounted and secured.
• Make sure to route any cabling away from power, ignition box, heat sources, or antenna cables to avoid
RF interference.
• Make sure the audio filter is placed in-line before the intercom in the direction of the power flow.
• If you are using only one two-way radio it must be plugged into the port labeled "RADIO1" and only the Red
PTT button on the PTT jack boxes will be used to activate radio transmit. The Blue PTT button will have no
function.
Installation Checklist
Prepare installation site.
Mount jack boxes.
Complete wiring connections.
Install optional accessories.
Connect power source & chassis ground.
Test intercom functions, making adjustments as needed.
Permanently mount intercom.
Be sure all cabling is not twisted or pinched and properly connected.
Re-test all intercom functions.
If you have any other questions, our team is ready to help give us a call.
Rugged Radios
RRP800
USER MANUAL
|
www.ruggedradios.com
I N T E R C O M
RRP800 | v1.0 | 04/2025
|
888-541-7223
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Related Manuals for Rugged Radios RRP800
Summary of Contents for Rugged Radios RRP800
- Page 1 RRP800 I N T E R C O M USER MANUAL RRP800 | v1.0 | 04/2025 Pre-Installation Notes: • Rugged Fire and Safety Intercom Kits include an intercom, cabling, at least two jack boxes, filter, and universal radio interface cable.
- Page 2 C O - D R I V E R D C 1 2 V A U X R A D I O 2 If you have any other questions, our team is ready to help give us a call. Rugged Radios www.ruggedradios.com 888-541-7223...
- Page 3 Fire and Safety 2-Person Dual Radio Intercom Kit SKU: 800-2P Kit Includes: INCLUDED PARTS RRP800 Dual Radio Intercom 15 ft. Quick Lock™ Easy Extension Cables Engineer Jack Boxes with Dual Radio Push-to-Talk Dual Crew Headset Jack Boxes Universal Radio Jumper Kit (for one radio)
- Page 4 Fire and Safety 4-Person Dual Radio Intercom Kit SKU: 800-4P Kit Includes: INCLUDED PARTS RRP800 Dual Radio Intercom 15 ft. Quick Lock™ Easy Extension Cables Engineer Jack Boxes with Dual Radio Push-to-Talk Dual Crew Headset Jack Boxes Universal Radio Jumper Kit (for one radio)
- Page 5 Fire and Safety 6-Person Dual Radio Intercom Kit SKU: 800-6P Kit Includes: INCLUDED PARTS RRP800 Dual Radio Intercom 15 ft. Quick Lock™ Easy Extension Cables Engineer Jack Boxes with Dual Radio Push-to-Talk Dual Crew Headset Jack Boxes Universal Radio Jumper Kit (for one radio)
- Page 6 Fire and Safety 6-Person Dual Radio Intercom Kit SKU: 800-6P-PP Kit Includes: INCLUDED PARTS RRP800 Dual Radio Intercom 15 ft. Quick Lock™ Easy Extension Cables Engineer Jack Boxes with Dual Radio Push-to-Talk Dual Crew Headset Jack Boxes Universal Radio Jumper Kit (for one radio)
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Page 7: Operation
C O - D R I V E R P T T D C 1 2 V A U X R A D I O 2 RRP800 I N T E R C O M 8. 9. 10. 11. Part Squelch Knob Adjusts mic sensitivity for voice activation. - Page 8 Custom Cables & Connections (OPTIONAL) In addition to the The Universal Radio Jumper Kit (CJ-UNI-KT), Rugged Radios stocks a variety of "plug 'N play" radio jumper cables for commonly used radios like Motorola, Icom, Kenwood, and more. See our "radio jumper" section at www.ruggedradios.com. The Universal Jumper Kit (CJ-UNI-KIT) can also be customized to fit a wide range of radios.
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Page 9: Troubleshooting
Ensure no physical object is pressing on the PTT when mounted and not in use • Make sure cabling and units are installed from “IN” to “OUT” • Check for bent or broken pins • Swap unit with another jackbox • Try different cables, intercom, or headset Rugged Radios www.ruggedradios.com 888-541-7223... -
Page 10: General Specifications
150-1000 W typical • Audio distortion: <10% @85 mW into 150 W load • 3 dB MIC frequency response: 200 Hz-2000Hz If you have any other questions, our team is ready to help give us a call. Rugged Radios www.ruggedradios.com 888-541-7223...
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