Olympus PipeWIZARD User Manual
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Olympus PipeWIZARD User Manual

Olympus PipeWIZARD User Manual

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PipeWIZARD Main Unit
User's Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
DMTA-20020-01EN [U8778619] — Rev. B
October 2016

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Summary of Contents for Olympus PipeWIZARD

  • Page 1 DMTA-20020-01EN [U8778619] — Rev. B October 2016 This instruction manual contains essential information on how to use this Olympus product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
  • Page 2 Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, USA Copyright © 2013, 2016 by Olympus. All rights reserved. No part of this publication may be reproduced, translated, or distributed without the express written permission of Olympus. This document was prepared with particular attention to usage to ensure the accuracy of the information contained therein, and corresponds to the version of the product manufactured prior to the date appearing on the title page.

  • Page 3: Table Of Contents

    ICES-001 (Canada) Compliance ..................11 Warranty Information ......................11 Technical Support ........................ 12 Introduction ...................... 13 1. PipeWIZARD Main Unit Overview ............15 PipeWIZARD Main Unit Interface Panel .............. 15 PipeWIZARD Main Unit Back Panel ..............18 Lifting the PipeWIZARD Main Unit ..............19 Transporting the PipeWIZARD Main Unit ............
  • Page 4 Maintenance of the Heat Exchanger Filter ............29 Changing the Fuses of the PipeWIZARD Main Unit ........... 30 Resetting the Circuit Breaker of the PipeWIZARD Main Unit ......31 Troubleshooting the PipeWIZARD Main Unit ............. 33 5. Specifications ....................37 List of Figures ....................

  • Page 5: Labels And Symbols

    Safety-related labels and symbols are attached to the instrument at the locations shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or illegible, please contact Olympus. Location of rating label PipeWIZARD System...

  • Page 6: Table 1 Content Of The Rating Label

    The CE marking is a declaration that this product conforms to all the applicable directives of the European Community. See the Declaration of Conformity for details. Contact your Olympus representative for more information. The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately.
  • Page 7 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Table 1 Content of the rating label (continued) The regulatory compliance mark (RCM) label indicates that the product complies with all applicable standards, and has been registered with the Australian Communications and Media Authority (ACMA) for placement on the Australian market.
  • Page 8 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Labels and Symbols...

  • Page 9: Important Information - Please Read Before Use

    The PipeWIZARD Main Unit is designed to perform nondestructive inspections of pipeline girth welds. WARNING Do not use the PipeWIZARD Main Unit for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts. Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively.

  • Page 10: Instrument Compatibility

    However, the operating principles remain the same. Instrument Compatibility Please contact Olympus to obtain the current list of equipment and components compatible with the PipeWIZARD Main Unit. CAUTION Always use equipment and accessories that meet Olympus specifications. Using incompatible equipment could cause equipment malfunction and/or damage, or human injury.

  • Page 11: Safety Symbols

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 Safety Symbols The following safety symbols might appear on the instrument and in the instruction manual: General warning symbol This symbol is used to alert the user to potential hazards. All safety messages that follow this symbol shall be obeyed to avoid possible harm or material damage.

  • Page 12: Note Signal Words

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 CAUTION The CAUTION signal word indicates a potentially hazardous situation. It calls attention to an operating procedure, practice, or the like, which, if not correctly performed or adhered to, may result in minor or moderate personal injury, material damage, particularly to the product, destruction of part or all of the product, or loss of data.

  • Page 13: Warnings

    For any problem or question regarding this instrument, contact Olympus or an authorized Olympus representative. • Before turning on the instrument, you must connect the protective earth terminal of the instrument to the protective conductor (mains) of the power cord.

  • Page 14: Ce (European Community)

    This equipment generates and uses radio-frequency energy and, if not installed and used properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference. The PipeWIZARD Main Unit has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive.

  • Page 15: Ices-001 (Canada) Compliance

    Retain packing materials, waybills, and other shipping documentation needed in order to file a damage claim. After notifying the carrier, contact Olympus for assistance with the damage claim and equipment replacement, if necessary.

  • Page 16: Technical Support

    Technical Support Olympus is firmly committed to providing the highest level of customer service and product support. If you experience any difficulties when using our product, or if it fails to operate as described in the documentation, first consult the user’s manual, and then, if you are still in need of assistance, contact our After-Sales Service.

  • Page 17: Introduction

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 Introduction The PipeWIZARD Main Unit consists mainly of a TomoScan FOCUS LT Rackmount, a PipeWIZARD motor controller and drive unit (PWZ-MCDU), an interface panel, a network router, and an heat exchanger. All these components and their accessories are installed in a composite rackmount case providing shock and vibration protection.
  • Page 18 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Introduction...

  • Page 19: Pipewizard Main Unit Overview

    1. PipeWIZARD Main Unit Overview This chapter describes the PipeWIZARD Main Unit. PipeWIZARD Main Unit Interface Panel Figure 1-1 on page 16 shows the interface panel of the PipeWIZARD Main Unit unit. This panel enables the user to perform the following: •...

  • Page 20: Figure 1-1 The Pipewizard Main Unit Interface Panel

    The front panel of the PipeWIZARD Main Unit contains the following elements: TEMP SENSOR This connector is used to monitor the temperature of the external sensor (Olympus P/N: U8902957). Temperature range is from –40 °C to +85 °C with an 11-bit resolution. UT/PA 1 and UT/PA 2 These Hypertronics-type connectors are composed of 160 pins, which give access to 128 channels.
  • Page 21 POWER This indicator is lit when power is turned on. ON/OFF This switch is used to turn on and off the PipeWIZARD Main Unit. External ground ( This ground terminal can be used to ground the PipeWIZARD Main Unit using an external wire.

  • Page 22: Pipewizard Main Unit Back Panel

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 Fuses and fuse holders Two fuse holders contain the instrument main fuses. These fuses are used to protect the PipeWIZARD Main Unit from an external power surge or from an internal short circuit. WARNING Use only 250 V slow-blow fuses of the identical rating that meet IEC 127 standards.

  • Page 23: Lifting The Pipewizard Main Unit

    Lifting the PipeWIZARD Main Unit WARNING Use caution when lifting the PipeWIZARD Main Unit to protect you and others from personal injury. It is strongly recommended that two people lift the unit simultaneously to keep it balanced and to share the load.

  • Page 24: Figure 1-4 Pipewizard Main Unit End Cover

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 End cover Figure 1‑4 PipeWIZARD Main Unit end cover Chapter 1...

  • Page 25: Pipewizard Main Unit Installation

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 2. PipeWIZARD Main Unit Installation This chapter explains the procedures for installing the PipeWIZARD Main Unit and for connecting the system components and peripherals. PipeWIZARD Main Unit Standard Equipment and Accessories The following items are already installed and connected inside the rackmount case: •...

  • Page 26: Installing And Connecting The Pipewizard Main Unit

    Locate a clean, strong, and stable surface able to support the PipeWIZARD Main Unit. Loosen the two captive knobs securing the end cover (Olympus P/N: ADIX1457, see Figure 2-1 on page 22) that protects the interface panel of the PipeWIZARD Main Unit, and then remove it. End cover knobs Figure 2‑1 PipeWIZARD Main Unit end cover...
  • Page 27 CAUTION Probes can suffer permanent damage if fired without couplant for more than one hour. If the probes are not being used for inspection, the PipeWIZARD Main Unit should be turned off. Olympus recommends turning off the PipeWIZARD Main Unit before connecting and disconnecting any system components.

  • Page 28: Pipewizard Main Unit Connection Diagram

    Internal Ethernet cable router Ethernet TomoScan FOCUS LT Rackmount (data acquisition unit [DAU]) Coupling pump PWZ-MCDU AC PWR input cable Umbilical External Ethernet cable Computer cable Emergency-stop module Umbilical head PipeWIZARD scanner Figure 2‑2 PipeWIZARD Main Unit connection diagram Chapter 2...

  • Page 29: Pipewizard Main Unit Operation

    “PipeWIZARD Main Unit Installation” on page 21. Turn on the PipeWIZARD Main Unit power switch. Perform the inspection according to the prescribed inspection procedure. When the inspection is complete, turn off the PipeWIZARD Main Unit power switch. Unplug the AC power cord from the power outlet.
  • Page 30 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Chapter 3...

  • Page 31: Pipewizard Main Unit Maintenance And Troubleshooting

    Troubleshooting Preventive Maintenance of the PipeWIZARD Main Unit As the PipeWIZARD Main Unit unit has no moving parts, it does not require preventive maintenance. Only a regular inspection of the unit is recommended to ensure that the PipeWIZARD Main Unit unit has adequate grounding. Thus, verify that the interface and back panels of the PipeWIZARD Main Unit are properly tightened.

  • Page 32: Cleaning The Pipewizard Main Unit

    This section provides the procedure for the appropriate cleaning of the instrument. To clean the PipeWIZARD Main Unit Make sure that the PipeWIZARD Main Unit is turned off and that the power cord is disconnected. WARNING To prevent the risk of an electric shock, first disconnect the power cord from the power outlet, and then disconnect the power cord from the PipeWIZARD Main Unit.

  • Page 33: Maintenance Of The Heat Exchanger Filter

    Maintenance of the Heat Exchanger Filter The PipeWIZARD Main Unit is equipped with one heat exchanger located on the back panel. A filter, located on the vent inlet, remove dust particles from the air drawn in by the fan. To allow sufficient airflow, the filter must be cleaned and changed periodically, according to your PipeWIZARD Main Unit utilization and the quality of ambient air.

  • Page 34: Changing The Fuses Of The Pipewizard Main Unit

    Tighten the screws securing the filter into place. Changing the Fuses of the PipeWIZARD Main Unit The fuses protect the unit from power overload. If the PipeWIZARD Main Unit does not turn on when properly supplied by an AC power source, verify the fuses located in the fuse holders on the interface panel.

  • Page 35: Resetting The Circuit Breaker Of The Pipewizard Main Unit

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 Make sure that the PipeWIZARD Main Unit is turned off and that the AC power cord is disconnected from the interface panel. Unscrew the fuse holder caps (see Figure 4-3 on page 31), and then remove the fuses.

  • Page 36: Figure 4-4 Location Of The Case Latches

    To reset the circuit breaker Make sure that the PipeWIZARD Main Unit is turned off, and then disconnect the power cord from the power outlet. Disconnect all external cables from the PipeWIZARD Main Unit interface panel.

  • Page 37: Troubleshooting The Pipewizard Main Unit

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 CAUTION Make sure that the internal cables of the PipeWIZARD Main Unit are not damaged or pinched when opening the interface panel. Locate the 6 A circuit breaker, and then reset it by pressing the center button of the circuit breaker (see Figure 4-5 on page 33).

  • Page 38: Table 3 Troubleshooting The Pipewizard Main Unit

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 Table 3 Troubleshooting the PipeWIZARD Main Unit Problem Cause Solution The front-panel No AC supply to the Verify the AC power and cable. POWER indicator is PipeWIZARD Main not lit when turning Unit. on the PipeWIZARD...
  • Page 39 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Table 3 Troubleshooting the PipeWIZARD Main Unit (continued) Problem Cause Solution The PipeWIZARD The button on the Release the emergency-stop button. scanner does not emergency-stop move when motion module is pressed. commands are sent...
  • Page 40 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Chapter 4...

  • Page 41: Specifications

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 5. Specifications This chapter presents the general specifications of the PipeWIZARD Main Unit. Table 4 General specifications of PipeWIZARD Main Unit Category Specification Value Housing Size (W × H × D) 57.1 cm × 37.1 cm × 104.4 cm (22.5 in.
  • Page 42 DMTA-20020-01EN [U8778619], Rev. B, October 2016 Chapter 5...

  • Page 43: List Of Figures

    Figure 4-2 The heat exchanger filter .................. 30 Figure 4-3 Fuse holder cap ....................31 Figure 4-4 Location of the case latches ................32 Figure 4-5 Back side of the PipeWIZARD Main Unit interface panel ......33 List of Figures...
  • Page 44 DMTA-20020-01EN [U8778619], Rev. B, October 2016 List of Figures...

  • Page 45: List Of Tables

    List of Tables Table 1 Content of the rating label ..................2 Table 2 Fuse rating of the PipeWIZARD Main Unit ............31 Table 3 Troubleshooting the PipeWIZARD Main Unit ..........34 Table 4 General specifications of PipeWIZARD Main Unit ......... 37...
  • Page 46 DMTA-20020-01EN [U8778619], Rev. B, October 2016 List of Tables...

  • Page 47: Index

    DMTA-20020-01EN [U8778619], Rev. B, October 2016 Index circuit breaker reset 31 cleaning A/C IN connector 17 heat exchanger filter 29 AC power cord 22 main unit 28 accessories 21 compatibility, main unit 6 AC power cord 21 compliance calibration certificate 21 EMC directive 10 crossover Ethernet cable 21 FCC (USA) 10...
  • Page 48 DMTA-20020-01EN [U8778619], Rev. B, October 2016 ETHERNET connector 17 UT/PA connector 16 European Community (CE) 10 internal cables, caution 33 exchanger, heat 18, 29 filter cleaning 29 labels external ground 17 rating 2 safety 1 FCC (USA) compliance 10 lifting handles 19 front panel See interface panel lifting main unit 19 fuses 18...
  • Page 49 32 model 2 recommended fuses 18, 31 serial 2 SCANNER connector 17 serial number 2 signal words Olympus technical support 12 information notes 8 ON/OFF switch 17 IMPORTANT 8 operating main unit 25 NOTE 8 overview, main unit 15...
  • Page 50 DMTA-20020-01EN [U8778619], Rev. B, October 2016 warning symbols main unit lifting 19 general 3, 7 misuse of instrument 5 shock hazard 7 qualified technician 32 warnings recommended fuses 18, 31 disconnecting power cord 28, 30 warranty information 11 electrical 9 waste electrical and electronic equipment 10 general 9 WEEE directive 2, 10...

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