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This manual contains instructions for the following models:
These half masks are one component of a complete respirator. Components of these respirators are sold separately. Only those components manufactured by Honeywell and listed on the approval label may be used. These user instructions refer only to the use and maintenance of these half masks, and to the assembly and use of these half masks as part of an air-purifying respirator. These respirators should only be used and maintained by individuals who have completely read and understand the instructions contained within this Instruction Manual and any other Operating and Maintenance Instruction Manuals included with the other components of a complete respirator. For more information and a complete listing of approved components, refer to the Honeywell web site automation.honeywell.com.
Warnings, cautions and notes used in this manual have the following significance:
NOTE
Procedures and techniques that are considered important enough to emphasize.
Procedures and techniques which, if not carefully followed, will result in damage to the equipment.
Procedures and techniques which, if not carefully followed, will expose the user to the risk of serious injury, illness, or death.
Improper Use of Your Respirator Can Be Harmful or Deadly! For Your Safety, Read and Follow These Directives. If You Do Not Understand Them—Ask Your Supervisor!
You should be certified medically fit prior to using this respirator. In addition, there are both physiological and psychological limitations which should be considered before using respirators. They include, but are not limited to:
These brief written instructions cannot substitute for a formal Respirator Training Program. Such training must be taken prior to first use of this product and should include an opportunity for you to handle the respirator, learn how to inspect it, have it properly fitted, wear it in normal air for a long familiarity period, and finally, to wear it in a test atmosphere.
The Training Program should be based on the most recent OSHA Regulation 29 CFR Section 1910.134, CSA Standard Z94.4, or Australian and New Zealand Standard 1715. You should also be familiar with any other pertinent regulations promulgated by various Regulatory Authorities including ANSI Z88.2 in the USA.
Any respirator with a tight fitting facepiece may not be assigned until the user is given a qualitative or quantitative respirator fit test and the results of the test indicate that the facepiece of the respirator fits that person properly. The 5500, 7700 and RU8500 Series are available in three sizes. The letters "S" "M" or "L" on the facepiece indicate sizes Small, Medium or Large, for the RU8800 there are two sizes available "S" and "M/L". See instructions below for putting on the respirator. Refer to the most recent OSHA 29 CFR 1910.134 Appendix A (USA), CSA Z94 (Canada), or AS/NZS 1715 for specific Fit Test procedures (Australia and New Zealand) depending on the respirator model.
A | Not for use in atmospheres containing less than 19.5 percent oxygen. |
B | Not for use in atmospheres immediately dangerous to life or health. |
C | Do not exceed maximum use concentrations established by regulatory standards. |
H | Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs. |
J | Failure to properly use and maintain this product could result in injury or death. |
L | Follow the manufacturer's User's Instruction for changing cartridges, canisters and/or filters. |
M | All approved respirators shall be selected, fitted, used and maintained in accordance with OSHA and other applicable regulations. |
N | Never substitute, modify, add or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer. |
O | Refer to the User's Instructions and/or maintenance manuals for information on use and maintenance of these respirators. |
P | NIOSH does not evaluate respirators for use as surgical masks. |
S | Special or critical User Instructions and/or specific use limitations. Refer User Instructions before donning. |
1 | Honeywell and N-Series gas and vapor cartridges manufactured after August, 2012 require the use of a spider (P/N N750038) when a pad style filter is used with the cartridge. |
2 | If the air-purifying cartridges have an ESLI, you must be able to see the indicator without moving the facepiece in any way that could break the facepiece-to-face seal. |
3 | This respirator can offer nuisance level relief from organic vapors and acid gasses that are below the permissible exposure limit (PEL). Nuisance levels refers to concentrations not exceeding the OSHA PEL or other government occupational exposure limits, whichever is lower. |
Each and every time you put on your respirator and prior to storage, you must inspect all components for wear or damage. If any component is missing or damaged, do not use this respirator.
If any components are missing or damaged do not use this respirator.
To use these half masks as an air-purifying respirator you need to attach a filter, cartridge, or cartridge/filter combination. Follow the directions below for the filter or cartridge type you are using.
The NIOSH and AS/NZS approvals and all Honeywell warranties for this respirator are nullified if cartridges and/or filters from other manufacturers are used.
Filters, cartridges, and filter cartridge combinations must be the same on both sides of the respirator. Only use filters, cartridges, or filter cartridge combinations for protection from contaminants listed on that filter or cartridge NIOSH or AS/NZS Approval Label.
Do not use the Backpack Adapter with cartridges that have an ESLI as you will not be able to see the indicators while wearing the respirator and will not know when to change the cartridges.
Failure to comply with these warnings will result in the risk of serious injury, illness, or death.
Follow INSPECTION directions 1 through 3, then tug once more on the cartridges or filters to assure they are securely attached.
Do not use your respirator if you cannot achieve a good facepiece-to-face seal due to:
Failure to follow these instructions will result in the risk of serious illness, injury or death.
NOTE
Honeywell respirators have a wide sealing area to assure a maximum seal to the face. Be careful not to overtighten the respirator. Overtightening could distort the facepiece and may cause leakage between the facepiece-to-face seal.
Each time you put on a respirator before entering a hazardous atmosphere, and periodically while wearing the respirator in the contaminated area, you must check the effectiveness of the facepiece-to-face seal by conducting a User Seal Check.
If you cannot maintain, or if you lose an effective seal while wearing the respirator in a contaminated area, you should immediately leave the contaminated area to prevent the risk of serious injury, illness or death.
NOTE
OSHA 29 CFR 1910.134 Appendix B requires either a Positive or a Negative User Seal Check following the Manufacturer's instructions. CSA recommends following the Manufacturer's instructions, and provides guidelines for a Positive and Negative User Seal Check in Z94.4 Annex A.
Honeywell provides instructions for both seal checks since many Industrial Hygienists prefer the use of both methods, but only one of either two methods needs to be conducted. If you are conducting both a Positive and a Negative User Seal Check, conduct the Positive Seal Check first.
You are now ready to enter the contaminated area for which this respirator was designed.
Immediately leave the contaminated area if breathing becomes difficult; you become dizzy or disoriented; you smell, taste or otherwise sense contaminants; or your respirator becomes damaged.
When this respirator is used for protection from gases or vapors with defined occupational exposure limits, you must follow a change-out schedule to assure the cartridges are changed before the end of their useful life. If the cartridges have an End of Service Life Indicator (ESLI), the cartridges must be changed per the instructions that come with the ESLI cartridge. Filters must be replaced when breathing becomes difficult.
Before removing your respirator, you must go to an area with uncontaminated air.
During breaks and between a more thorough cleaning, a refresher wipe pad may be used to clean the portion of the mask that comes in contact with your face. Follow the steps below for a thorough cleaning.
Never allow cartridges or filters to come in contact with water or cleaning and sanitizing solutions. Moisture can damage the cartridges or filters, and failure to comply with these warnings will result in the risk of serious injury, illness or death.
Store in a clean, dry area away from the chance of any contamination. Use the respirator storage bag provided with the facepiece or any other sealable container that will protect the facepiece. Optimum storage conditions are room temperature, between 50°F (10°C) and 100°F (38°C).
Never store the facepiece with cartridges or filters that have been exposed to contaminants. If cartridges and/or filters are be reused, seal them in a separate bag or container. Do not expose to direct sunlight, chemical pollutants, or dust.
Cartridges that have been exposed to contaminants with a low boiling point, and all NIOSH rated R filters that have been exposed to oil-based aerosols must be discarded at the end of a shift. When discarding contaminated cartridges, facepieces or components, follow local, state and/or national regulations pertaining to disposal of HazMat and/or other contaminated articles. Consult your supervisor and/or proper authorities.
Do not expose the respirator to excessive heat (above 140°F [60°C]), moisture or contaminative substances, or stack undue weight on top of the facepiece or components during storage because such conditions may distort the facepiece, resulting in the inability to achieve a proper fit the next time the facepiece is worn, or they may compromise the functionality of the component.
COMPONENT | |
FACEPIECE | Cuts, gouges or punctures. Tears or nicks in the sealing area. Deterioration from age, heat or contamination. |
HEADSTRAPS AND BUCKLE STRAPS | Abrasions or nicks. Deterioration from age, heat, or contamination. |
BUCKLES | Crushed, bent, broken, or corroded |
VALVES AND GASKETS | Cuts, nicks, abrasions, or excess stretching. |
CARTRIDGES AND CONNECTORS | Cracks, damaged threads heat, or impact damage. Cuts, nicks, or abrasions on connector sealing flange. |
Replacement Parts for NIOSH & AS/NZS Approved Respirators
Item No. | Part No. | Description |
1a | 550011S, M, L | Basic facepiece for 5500, Small, Medium, Large |
1b | 770011S, M, L | Basic facepiece for 7700, Small, Medium, Large |
2 | 770016 | Cartridge connector |
3 | 770017 | Inhalation valve |
4 | 770019 | Exhalation valve seat |
5 | 770018 | Exhalation valve |
6 | 770020 | Exhalation valve guard |
7 | 770092 | Cradle suspension system |
Complete Assemblies
For NIOSH Approved Respirators:
550030S, M, L | Elastomeric Half Mask, Small, Medium, Large |
7700030S, M, L | Silicone Half Mask, Small, Medium, Large |
For AS/NZS Approved Respirators:
550030AS, M, L | Elastomeric Half Mask, Small, Medium, Large |
7700030AS, M, L | Silicone Half Mask, Small, Medium, Large |
Additional Components
Cartridge and Filter Holders
Part No. | Description |
N750035 | Adapter to attach flexible filters to gas or vapor cartridges |
N750036 | Includes (2) N750027 covers and (2) N750038 filter supports to attach filter pads to gas and vapor cartridges |
N750037 | Includes (2) N750027 covers and (2) N750015 filter holders to attach filter pads to facepiece |
N750037A | Includes (2) N750027 covers and (2) N750038 filter supports to attach filter pads to gas and vapor cartridges |
BP1002 | Backpack adapter |
Replacement Parts
Item No. | Part No. | Description |
1 | 805016-H5 | Speaking diaphragm assembly |
2 | 770017 | Inhalation valve |
3 | 770016 | Cartridge connector, threaded |
4 | 770018 | Exhalation valve flap, silicone |
5 | 770019 | Exhalation valve seat |
6a | RP140041 | Headband cradle assembly |
6b | RP140048 | Headband, bottom left |
6c | RP140042 | Headband, bottom right |
7a | 770020 | Exhalation valve guard |
7c | 805015 | Exhalation splash guard |
Complete Assemblies
For NIOSH Approved Respirators:
RU85001S, M, L | Complete Half Mask Assembly, Blue, Small, Medium, Large |
RU8500 with Splash Exhalation Valve Cover
RU85004S, M, L | Complete half mask assembly with exhalation splash guard cover, Blue, Small, Medium, Large |
Additional Components
Cartridge and Filter Holders
Part No. | Description |
N750029 | Shower cap, black |
N750029C | Shower cap, clear |
N750035 | Adapter to attach flexible filters to gas or vapor cartridges |
N750036 | Includes (2) N750027 covers and (2) N750038 filter supports to attach filter pads to gas and vapor cartridges (NIOSH) |
N750037 | Includes (2) N750027 covers and (2) N750015 filter holders to attach filter pads to facepiece (NIOSH) |
Replacement Parts
Item No. | Part No. | Description |
1a | RP88001S | Skirt, Small |
1b | RP88001ML | Skirt, Medium/Large |
2a | RP8800YS | Yoke, Small |
2b | RP8800YML | Yoke, Medium/Large |
3 | 770016 | Inhalation cartridge connector |
4 | 770017 | Inhalation valve flap |
5 | 770019 | Exhalation valve seat |
6 | 770018 | Exhalation valve flap |
7 | 770020 | Exhalation valve guard |
8 | RP88001HS | Headband hook side assembly |
9 | RP88001RS | Headband ring side assembly |
10 | RP88001CA | Headband cradle assembly |
Complete Assemblies
For NIOSH and NBR Approved Respirators:
RU88001S | Complete Half Mask Assembly, Small |
RU88001ML | Complete Half Mask Assembly, Medium/Large |
RU88001SB | Complete Half Mask Assembly, Small, NBR |
RU88001MLB | Complete Half Mask Assembly, Medium/Large, NBR |
Additional Components
Cartridge and Filter Holders
Part No. | Description |
N750035 | Adapter to attach flexible filters to gas or vapor cartridges |
N750036 | Includes (2) N750027 covers and (2) N750038 filter supports to attach filter pads to gas and vapor cartridges (NIOSH) |
N750037 | Includes (2) N750027 covers and (2) N750015 filter holders to attach filter pads to facepiece (NIOSH) |
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
Download Honeywell 5500 Series, 7700 Series, RU8500 Series, RU8800 Series Manual
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