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Table of Contents
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Summary of Contents for Zeeko IRP50
- Page 1 Maintenance Manual IRP50 7-axis ballscrew Version 2, Rev a Jan 2025...
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Page 2: Table Of Contents
9. Maintenance jobs to be completed as necessary ........... 13 9.1 Adjusting and setting the virtual pivot ............13 9.2 Changing the fuses ..................13 Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 3: Preface
Weekly maintenance ◼ Monthly maintenance ◼ Maintenance as necessary We wish you success and great results with the maintenance of your IRP50. Zeeko LTD Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 4: Instructions For This Manual
Prohibition: Do not spray with water from a pressure washer or high-pressure hose Danger: Danger of electric shock! Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 5: Skill Level Guidelines
(push-button operations only) Machine set-up for operations, operating = Skilled machine, maintenance and basic programming = Fully Skilled As skilled and fully trained in programming Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 6: Safety Instructions
◼ Always dispose of consumables and other auxiliary substances and any exchanged parts in a safe and environmentally friendly manner. Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 7: Maintenance Jobs To Be Completed Daily
5.3 Checking the polishing fluid and pneumatic pipes for leaks. ◼ Press the “EMERGENCY STOP” button. Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 8: Servicing The Air Service Unit
◼ Check the level of condensate in the water separator through the inspection window. The water separator is automatically exhausted via the controller. Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 9: Checking The Water Mist Separator
1. Press the “EMERGENCY STOP” button. 2. Open the pneumatics/hydraulics cabinet. 3. Check the pressure clocks to confirm the settings are correct for the process. Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 10: Maintenance Jobs To Be Completed Weekly
6.2 Cleaning the hydraulic chucks 1. Remove the grub screw from both H-axis and C-axis hydraulic chucks. 2. Clean the grub screw thoroughly and re-grease. Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 11: Maintenance Jobs To Be Completed Monthly
ATTENTION: If the GUI doesn’t show the guard is closed, please refer to trained maintenance staff. The machine must not be operated with defective work chamber interlocks! Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual... -
Page 12: Ball Screws And Linear Guideways
Zeeko recommends that the ball screws and linear guideways of the machine be re-greased every 6 – 12 months dependent upon usage. If required, a service contract can be drawn up with Zeeko to have us perform this maintenance for you. Please contact Zeeko if you wish to discuss this. -
Page 13: Maintenance Jobs To Be Completed As Necessary
9.2 Changing the fuses. 9.1 Adjusting and setting the virtual pivot The virtual pivot is set by Zeeko personnel at the factory and will not need resetting under normal working conditions. In the event of a collision taking place, the virtual pivot has adjustments available both mechanically and by the software correction facility. - Page 14 Figure 2 - 3-phase fuse holder 5. Replace the fuses with 10 x 38 mm gG S/I 10 A 500 V cartridge fuses. Version 2 – Rev a - Copyright © Zeeko Limited 2025 IRP50 7-axis ballscrew – Maintenance Manual...
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