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STARTRITE 602E Original Instruction Manual

Industrial bandsaw
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Original Instruction Manual
352E, 502E & 602E
Industrial
Bandsaw
IMPORTANT
For your safety read instructions carefully before
assembling or using this product. Save this
manual for future reference.
A.L.T. SAWS AND SPARES LTD
01634 850833
lee@altsawsandspares.com
www.altsawsandspares.co.uk
Version 2.0
February 2010
Woodworking Machines & Accessories
Startrite
Telephone: 01246 561 520
Unit B, Adelphi Way
Fax: 01246 561 537
Staveley S43 3LS
HEALTH AND SAFETY GUIDELINES
Always follow the instructions provided with the manual. Always wear safety glasses when using woodworking
equipment. Always disconnect the power before adjusting any equipment. Failure to observe proper safety
procedures and guidelines can result in serious injury.
WARNING: Do not allow familiarity (gained from frequent use of your machine and accessories) to become
commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury.
Email: sales@recordpower.co.uk
www.startrite.co.uk
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.

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Summary of Contents for STARTRITE 602E

  • Page 1 Original Instruction Manual 352E, 502E & 602E Industrial Bandsaw IMPORTANT For your safety read instructions carefully before assembling or using this product. Save this manual for future reference. A.L.T. SAWS AND SPARES LTD 01634 850833 lee@altsawsandspares.com www.altsawsandspares.co.uk Version 2.0 February 2010 Woodworking Machines &...
  • Page 2 ORDER LINE- 01634 850833 lee@altsawsandspares.com A.L.T. SAWS & SPARES LTD Unit 25, Pier Road Industrial Estate Gillingham Kent ME7 1RZ www.altsawsandspares.co.uk lee@altsawsandspares.com...

  • Page 3: Table Of Contents

    Contents P.02 GUARANTEE P.03 GENERAL INFORMATION Foreword P.03 - MACHINE DESCRIPTION Machine identification Technical specification Recommended protective clothing Noise emission Prescribed use of the machine Hazards P.04 INSTALLATION Lifting Positioning the machine Connecting the dust extraction system Electrical connection - start up P.06 SAFETY RULES P.07...

  • Page 4: Startrite Guarantee

    2. GUARANTEE S43 3LS 2.1 In addition to the above Startrite guarantees that for a period of 1 year from the date of purchase the components of this product will be free from defects caused by faulty construction or manufacture.

  • Page 5: General Information

    2. Machine Description MACHINE IDENTIFICATION There is a specification label fixed to the machine, containing the manufacturer's data, year of construction, serial number and blade data. TECHNICAL SPECIFICATION SPECIFICATION 602E 602E 502E 502E 352E 352E (Phase) (Single Phase) (Three Phase) (Single Phase) (Three Phase) (Single Phase) (Three Phase) Throat depth.

  • Page 6: Prescribed Use Of The Machine

    Extra care should be taken when moving the machine to ensure that it cannot fall. Always ensure that machine is fully supported and operators stand well clear whilst the machine is moved. DUST EXTRACTION Model Port Size 602E A:100mm B:100mm The machine must be connected to an 502E A:100mm B:100mm adequate dust extraction system.

  • Page 7: Electrical Connection - Start Up

    . On completion of the installation check that the terminal box is closed correctly and that the plug points are locked. Starting the machine : 602E - Single Phase 602E - Three Phase SQ2 SB1...

  • Page 8: Health And Safety

    5. HEALTH AND SAFETY GUIDANCE THE MACHINE SHALL BE DISCONNECTED FROM THE SUPPLY 20. Check damaged parts BEFORE MAINTENANCE. - Before further use of tool, it should be carefully checked to determine that it will operate properly and perform its WARNING: WHEN USING POWER TOOLS, BASIC SAFETY intended function.

  • Page 9: Using The Machine

    • After use it is recommended to slacken the tension, especially overnight, (placing a visible notice of this operation on the machine). Re-tension before next operation. • Misalignment of the bandwheels due to unauthorized intervention of the regulating screws of the lower bandwheel. • Irregularity of bandwheels surface, e.g an accumulation of sawdust whilst cutting resinous materials. 602E 502E 352E 602E...
  • Page 10 Fig.6.2 6.4 FITTING THE FENCE BAR 3.6 Cast iron fence carrier Insert Brass Pad into fence carrier (See Fig.6.2). 3.7 Fitting the fence assembly Locate fence assembly onto the fence bar. Position the fence on to the table and lock off using fence ratchet handle. (See Fig.6.3). 3.8 Fence alignment 1 Align the fence assembly in or out until parallel with the side of the blade (See Fig.6.4) by adjusting the fence bar nuts accordingly.
  • Page 11 ASSEMBLY OF THE 352E LEGSTAND Ref No. Description Joint panel Hex. Bolt M8X16 Ref No. Description Locknut M6 Joint panel Hex. Bolt M8X16 Flat washer 6 Locknut M6 Flange nut M6 Flat washer 6 Left panel Flange nut M6 Left panel Hex.
  • Page 12 A quarter of one turn is sufficient to make a noticeable displacement. Tighten the locking lever after the blade is positioned correctly. Then reinstall the table insert, close the band wheels accessing doors. And for the 602E you also need to switch the brake selector back to brake on` position.
  • Page 13 6.8 TABLE INSERT FOR DUST EXTRACTION The machines are equipped with a removable plastic insert under the work- table(A of FIG.6.12), the insert improves dust extraction. It is recommended FIG. 6.12 that the insert “ A “ be replaced when the blade cutting clearance widens, this will maintain maximum efficiency of dust extraction.

  • Page 14: Safety Advice

    7. Safety Advice a) Machine out of order Before making any adjustments or repairs to the machine, disconnect from the electrical supply. If any faults are suspected, disconnect the electrical supply and put a visible notice on the machine. Always report faults on the machine (including guards and saw blades) as soon as they are discovered.
  • Page 15 SAFETY DEVICES AND GUARDS fig. 5.1 The upper portion of the saw blade is fully protected inside the machine column. The lower portion of the blade is protected by an adjustable guard which is adjustable for height depending on the thickness of material to be cut. FIG.

  • Page 16: Maintenance

    CUTTING OF WEDGE-SHAPED LENGTHS Equipment for cutting wedge-shaped lengths. FIG 7.6 FIG. 5.5 FIG. 7.6 8. Maintenance BEFORE ANY INTERVENTION ALWAYS DISCONNECT THE ELECTRICITY SUPPLY Periodically check that all screws are tightly fastened and the condition of the various guards V belts After the first few hours of operation it is necessary to check that the tension of the belts is correct.

  • Page 17: Troubleshooting

    • Check that the emergency button, when fitted, is released. • If the “ON“ button of the magneto thermal switch does not lock-in, and for 602E check that the selector to release the brake is in the correct position, or, when the star delta is fitted, check that the knob of the star delta starter is in “O” position.
  • Page 18 10. Diagrams & Components-602E Ref No. Description Switch plate Indicator plate Spring washer 4 Flat washer 5 Upper wheel cover Pan head screw M4X16 Screw Clear window Dust port Indicator Rivet 3X7 Hex. Nut M8 Pan head screw M5X16 Lower wheel cover Hex.
  • Page 19 Ref No. Description Rivet 2.5x5 Lock handle Indicator Table support bracket Hex. Socket head screw M6X10 Lock handle Hex. Nut M8 Spring Bushing Screw M58X12 Lock handle Spring Shaft Hex. Rod Roll pin Pin nail Fence bracket Screw M5X14 Hex. Nut M6 End cap Mitre gauge guide bracket Hex.socket head screw M6X10...
  • Page 20 Ref No. Description Spring washer 8 Hex. Bolt M6X16 Hex. Bolt M8X16 Side support base Locknut M6 Adjusting shaft Guide panel Flat washer 6 Handle Bushing Gear Hex. Socket head screw M6X12 Flat washer 4 Spring washer Spring washer 6 Pan head screw M4X8 Set screw M6X12 Protective cover...
  • Page 21 Ref No. Description Set screw M6X12 Big handwheel Thread rod Hex. Socket head screw M10X35 Spring washer 10 Lower bracket Shaft Flat washer Spring Spring washer 50 Flat washer 24 Bushing Sliding block Set screw M8X20 Locknut M12 Flat washer 12 Spring washer 12 Cap nut M12 Hex.
  • Page 22 10. Diagrams & Components-502E Ref No. Description Hex. Nut M4 Screw M6X25 Switch plate Indicator plate Upper wheel cover Spring washer 4 Flat washer 5 Clear window Dust port Pan head screw M5X6 Rivet 3x7 Hex. Nut M8 Screw Lower wheel cover Screw M8X25 Indicator Bushing...
  • Page 23 Ref No. Description Indicator Handle rod Lock handle Cap nut M10 Hex. Socket head screw M6X10 Bushing Trunnion support bracket Spring Spring Hex. Nut M8 Lock handle Roll pin 3X16 Set screw M8X12 Hex. Rod Screw M5X14 Shaft Fence bracket Mitre gauge guide bracket Pin nail Bracket...
  • Page 24 Ref No. Description Spring washer 8 Hex. Bolt M6X16 Hex. Bolt M8X16 Side support base Locknut M6 Adjusting shaft Guide panel Flat washer 6 Handle Bushing Gear Hex. Socket head screw M6X12 Flat washer 4 Spring washer Spring washer 6 Pan head screw M4X8 Set screw M6X12 Protective cover...
  • Page 25 Ref No. Description Set screw M6X12 Big Handwheel Thread rod Hex. Bolt M10X25 Spring washer 10 Lower bracket Shaft Flat washer Spring Spring washer 50 Flat washer 24 Bushing Sliding block Set screw M8X20 Locknut M12 Flat washer 10 Spring washer 12 Cap nut M12 Hex.
  • Page 26 10. Diagrams & Components-352E Ref No. Description Hex. Nut M6 Flat washer 5 Strain relief M20 Frame Upper wheel cover Pan head screw M6X8 Plastic pusher Lower wheel cover Cable plate Screw M6X25 Bushing Star handle Indicator plate Pan head screw M4X10 Wing nut Pan head screw M5X16 Flat washer 4...
  • Page 27 Ref No. Description Indicator Lock handle Lock handle Trunnion support bracket Hex. Socket head screw M6X10 Bushing Hex. Nut M8 Spring Spring Set screw M8X12 Lock handle Roll pin 3x16 Shaft Hex. Rod Screw M5X14 Pin nail Fence bracket Mitre gauge guide bracket Hex.
  • Page 28 Ref No. Description Hex. Nut M8 Side support base Flat washer 8 Guide panel Locknut M6 Spring washer 8 Bushing Flat washer 6 Hex. Bolt M8X16 Flat washer 4 Gear Adjusting shaft Pan head screw M4X8 Spring washer Handle Adjusting bushing Set screw M6X12 Hex.
  • Page 29 Ref No. Description Set screw M6X12 Small handwheel Thread rod Hex. Socket head screw M8X30 Spring washer 10 Lower bracket Shaft Flat washer Spring Spring washer 42 Flat washer 20 Bushing Sliding block Set screw M8X25 Locknut M10 Flat washer 10 Flat washer 12 Spring washer 12 Cap nut M12...
  • Page 30 Ref No. Description Joint panel Hex. Bolt M8X16 Locknut M6 Flat washer 6 Flange nut M6 Left panel Hex. Bolt M6X45 Flat washer 8 Spring washer Hex. Nut M8 Hex. Bolt M8X20 Support bracket Right panel...

This manual is also suitable for:

502e352e