STARTRITE 403 Original Instruction Manual
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STARTRITE 403 Original Instruction Manual

16"/20"/24" trade bandsaw
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Original Instruction Manual
403 16" Trade Bandsaw
503 20" Trade Bandsaw
603 24" Trade Bandsaw
Version 3.4
December 2017
Kg
Always wear safety glasses when
using woodworking equipment.
Important
i
For your safety read instructions carefully before
assembling or using this product.
Always read the instructions
provided before using
Save this manual for future reference.
woodworking equipment.

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Summary of Contents for STARTRITE 403

  • Page 1 Original Instruction Manual 403 16" Trade Bandsaw 503 20" Trade Bandsaw 603 24" Trade Bandsaw Version 3.4 December 2017 Important For your safety read instructions carefully before assembling or using this product. Always wear safety glasses when Always read the instructions using woodworking equipment.

  • Page 2: Table Of Contents

    Installation and Operation Operation and Bandsawing Practice Maintenance 10 Troubleshooting 11 Parts Lists and Diagrams - 403/UK1 and 403/UK3 12 Parts Lists and Diagrams - 503/UK3 13 Parts Lists and Diagrams - 603/UK3 14 Electrical Connection and Wiring Diagrams EU Declaration of Conformity...

  • Page 3: Explanation Of Symbols

    1. Explanation of Symbols THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED. Mandatory Instructions Read and fully understand the instruction manual before attempting to use the machine. Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment...

  • Page 4: General Health And Safety Guidance

    2. General Health and Safety Guidance Ensure that you carefully read and fully understand the are of adequate specification. instructions in this manual before assembly, installation and use 6. The machine should be level and stable at all times of this product. Keep these instructions in a safe place for future •...
  • Page 5 2. General Health and Safety Guidance complete stop. • Do not use another person as a substitute for a table extension, or as additional support for a work piece that is longer or wider than the basic • If the work area is to be left unattended, all machinery should be table, or to help feed, support, or pull the work piece.

  • Page 6: Additional Health And Safety Guidance For Bandsaws

    2. General Health and Safety Guidance of parts and any other conditions that may affect the operation of the warranty. the machine. 32. Have your machine repaired by a qualified person • A guard or other part that is damaged should be properly repaired •...

  • Page 7: Features Of The 403, 503 And 603 Bandsaws

    4. Features of the 403, 503 and 603 Bandsaws Upper wheel Upper guide lifting handwheel Upper guide Rip fence assembly Table Dust port Lower wheel Lower door Switch with electric brake 10 Upper door 5. Specifications Model 403/UK1 403/UK3 503/UK3...

  • Page 8: Dust Extraction

    6. Dust Extraction The Importance of Dust Extraction DX5000 Fine Filter Twin Motor 200 Litre Extractor Suitable dust extraction is essential to avoid the possibility of serious health 200 litre capacity, 2 x 1 kW motors, 0.5 micron filtration. Includes hose. problems related to wood dust.

  • Page 9: Installation And Operation

    6. Dust Extraction All bandsaws should be used only with suitable dust extraction equipment connected. The minimum advisable air speed is 20 m/s for wood with a humidity of less than 12%. For wood with greater humidity it is advisable to increase the air speed to 25-28 m/s.
  • Page 10 7. Installation and Operation 4.4 BLADE MOUNTING AND ADJUSTMENT 4.4 BLADE MOUNTING AND ADJUSTMENT Blade Mounting and Adjustment - To mount blade first remove the table insert (A of FIG.4.4.1) - To mount blade first remove the table insert (A of FIG.4.4.1) Place the blade onto the bandwheel checking the teeth are Place the blade onto the bandwheel checking the teeth are in a correct position, and then tighten the tension using the...
  • Page 11 7. Installation and Operation Tilting The Work Table of the 403 and 503 The table may be set at 90º to the blade by adjusting the table stop screw beneath the table. The table stop screw rests on the top of the lower wheel bandwheel housing.

  • Page 12: Operation And Bandsawing Practice

    8. Operation and Bandsawing Practice Basic Bandsawing Principles Restarting In the Event of a Blockage or if the Machine Stalls • The blade cuts on a continuous down stroke. If the bandsaw stalls due to the blade becoming trapped in the work piece, •...
  • Page 13 8. Operation and Bandsawing Practice Blade Selection (TPI) - Cont. Material Material Thickness Having selected an appropriate blade for the particular thickness and type <6 mm 6-12 mm 12-25 mm >25mm of material to be sawn, it is essential that the saw blade is allowed to cut Perspex 16 TPI 14 TPI...
  • Page 14 • It is important to use a sharp blade. Dull teeth result in increased feed pressure producing a poor quality finish and an inaccurate cut. Note: As well as the blades listed, we can also supply bandsaw blades to almost any specification please call Startrite Customer Services in your country. Narrow Blade...
  • Page 15 8. Operation and Bandsawing Practice Ex. 2. Always support round pieces with a wedge or vee block. Take extreme Ex. 5. Jig for accurate repetitive wedges. care as there is a danger that if the work is not secured properly the blade will snatch the work piece, potentially causing it to spin or bounce back at you.

  • Page 16: Maintenance

    9. Maintenance WARNING BEFORE ANY INTERVENTION ALWAYS DISCONNECT THE MACHINE FROM THE ELECTRICAL SUPPLY. Periodically check that all screws are tightly fastened and the condition of the guards are acceptable. V Belts After the first few hours of operation it is necessary to check that the tension of the belts is correct as they may have stretched. To control the tension of the belts, push the mid-point of the belt, applying 3-4 kg of pressure.

  • Page 17: Troubleshooting

    10. Troubleshooting WARNING For any information or problem contact your local stockist or customer services in your country. The necessary interventions must be carried out by specialised technical personel. Before carrying out any fault service or maintenance work, always turn off the machine, unplug the power cable and wait for the machine to come to a standstill.

  • Page 18: Parts Lists And Diagrams - 403/Uk1 And 403/Uk3

    11. Parts Lists and Diagrams - 403/UK1 and 403/UK3 Frame Assembly...
  • Page 19 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3 Frame Assembly Description Part No Quantity Description Part No Quantity Flat washer WSH4GB97D1Z Screw M8X40GB70D1Z Plate JL27010017 Tube JL26041002 Pan head screw M4X10GB818Z Bearing BRG6201-2RSGB276 Upper door BS4001012001D-060U Flat washer WSH8GB97D1Z...
  • Page 20 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3 Driving System Assembly No. Description Part Number Quantity No. Description Part Number Quantity Washer JXBS2201020004 Tyre BS4001021002 Retaining ring CLP52GB893D1B Blade BS4001020001 Bearing BRG6205-2RSGB276 Belt BS4001020003 Tube BS4001020004 Lower wheel BS4001022001-001G...
  • Page 21 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3 Table Assembly No. Description Part Number Quantity No. Description Part Number Quantity Lock plate JXBS2001060001 Bolt M12X100GB14Z Fence bracket JXBS2001060002-001G Washer WSH10GB97D1Z Handle JXBS2201061000-001S Spring washer WSH10GB93Z Screw M8X25GB70Z Washer WSH12GB97D1Z...
  • Page 22 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3 139 138 Blade Tension Assembly No. Description Part Number Quantity No. Description Part Number Quantity 113 Spring washer WSH50GB1972B 128 Upper shaft BS4001040001 114 Flat washer WSH24GB97D1Z 129 Bracket JXBS1401030001-001G 115 Plate...
  • Page 23 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3 Upper Guide Assembly Description Part Number Quantity Description Part Number Quantity Lock handle JL26040015-001S 156I Guide shaft JL26041003 Bracket JL26040008 156J Upper guide JL26041001 Set screw M6X12GB77Z12D9 Composite bolt JL20061003A-001S Gear...

  • Page 24: Parts Lists And Diagrams - 503/Uk3

    12. Parts Lists and Diagrams - 503/UK3 Frame Assembly...
  • Page 25 12. Parts Lists and Diagrams - 503/UK3 Frame Assembly Description Part Number Quantity Description Part Number Quantity Frame BS5001011000C-124U Bracket JL20043001 Plate JL27010017 Lower Guide BS5001032002 Pan head screw M4X10GB818Z Screw M8X40GB70D1Z Upper door BS5001012001C-060U Tube JL26041002 Inspection window JL26010001 Bearing BRG6201-2RSGB276 Self-plugging rivet...
  • Page 26 12. Parts Lists and Diagrams - 503/UK3 Driving System Assembly No. Description Part Number Quantity No. Description Part Number Quantity Screw M10X20GB70Z Upper wheel BS5001021001A-001G Washer JXBS2201020004 Tyre BS5001021002A Retaining ring CLP52GB893D1B Blade BS5001020001 Bearing BRG6205-2RSGB276 Belt BS5001020002 Tube BS5001022002 Lower wheel BS5001022001A-001G...
  • Page 27 12. Parts Lists and Diagrams - 503/UK3 Table Assembly No. Description Part Number Quantity No. Description Part Number Quantity Rip fence JL26060002C Scale JXBS2001031004A Lock plate JXBS2001060001 Rivet RVT2D5X5GB827C Screw M8X25GB70Z Trunnion JXBS2001031001 Washer WSH8GB97D1Z Lock nut JL29042004 Fence bracket JXBS2001060002-001G Guide shaft JXBS2001031002...
  • Page 28 12. Parts Lists and Diagrams - 503/UK3 136 137 138 139 140 Blade Tension Assembly No. Description Part Number Quantity No. Description Part Number Quantity 112 Washer BS5001040007 127 Bracket BS5001040003 113 Tube BS5001040006 128 Sliding rod BS5001040001 114 Spring washer WSH50GB1972B 129 Upper shaft BS5001040008...
  • Page 29 12. Parts Lists and Diagrams - 503/UK3 Upper Guide Assembly Description Part Number Quantity Description Part Number Quantity Hex bolt M8X20GB5783Z 156G Bearing BRG6201-2RSGB276 Large washer WSH8GB96D1Z 156H Flat washer WSH8GB97D1Z Lock handle JL26040015-001S 156I Guide shaft JL26041003 Bracket JL26040008 156J Upper guide JL26041001...

  • Page 30: Parts Lists And Diagrams - 603/Uk3

    13. Parts Lists and Diagrams - 603/UK3 Frame Assembly...
  • Page 31 13. Parts Lists and Diagrams - 603/UK3 Frame Assembly Description Part Number Quantity Description Part Number Quantity Flat washer WSH4GB97D1Z Screw M8X40GB70D1Z Plate JL27010017 Tube JL26041002 Pan head screw M4X10GB818Z 10 Bearing BRG6201-2RSGB276 Upper door BS6001012001C-060U Flat washer WSH8GB97D1Z Inspection window JL26010001 Lock nut M6GB889D1Z...
  • Page 32 13. Parts Lists and Diagrams - 603/UK3 Driving System Assembly 67 68 No. Description Part Number Quantity No. Description Part Number Quantity Screw M10X20GB70Z Upper wheel BS6001021001-001G Washer JXBS2201020004 Tyre BS6001021002 Retaining ring CLP62GB893D1B Blade BS6001020003 Bearing BRG6206GB276LLU Belt BS6001020004 Tube BS6001022002 Lower wheel...
  • Page 33 13. Parts Lists and Diagrams - 603/UK3 Table Assembly 83 84 No. Description Part Number Quantity No. Description Part Number Quantity Rip fence JXBS1803060001 Large pad JXBS2401031007 Lock plate JXBS2001060001 Support JXBS2402031001-124L Fence bracket JXBS2001060002-001G Hex Bolt M10X45GB5783Z Handle JXBS2201061000-001S Hex nut M10GB6170Z Screw...
  • Page 34 13. Parts Lists and Diagrams - 603/UK3 Blade Tension Assembly No. Description Part Number Quantity No. Description Part Number Quantity 108 Spring washer WSH12GB93Z 121 Set screw M10X30GB70Z 109 Flat washer WSH12GB97D1Z 122 Set screw M6X12GB80B 110 Lock nut M12GB889Z 123 Hand wheel JXBS2001040005-001S 111 Bolt...
  • Page 35 13. Parts Lists and Diagrams - 603/UK3 Upper Guide Assembly Description Part Number Quantity Description Part Number Quantity Large washer WSH8GB96D1Z 149H Flat washer WSH8GB97D1Z Lock handle JL26040015-001S 149I Guide shaft JL26041003 Bracket JL26040008 149J Upper guide JL26041001 Set screw M6X10GB77B12D9 Large washer WSH6GB96D1Z...

  • Page 36: Electrical Connection And Wiring Diagrams

    14. Electrical Connection and Wiring Diagrams Machines supplied for use in the UK are fitted with a 3 pin plug conforming machine. If replacing the original fuse, always fit a fuse of equivalent rating to BS1363, fitted with a fuse conforming to BS1362 and appropriate to the to the original.
  • Page 37 403/UK1 -ST1 -SB1 -KM1 -SB2 -KM1 -KT1 -KM1 -SA1 -SA1 -SS1 -SA1 -SS2 -KT1 -SS3 -SA1 -KM1 -KT1 BS400/BS500单相电路图 403/UK3, 503/UK3 and 603/UK3 -ST1 -SB1 -KM1 -SB2 -KM1 -KT1 -KM1 -SA1 -SA1 -SS1 -SA1 -SS2 -KT1 -SS3 -SA1 -KM1 -KT1...

  • Page 38: Eu Declaration Of Conformity

    EU Declaration of Conformity Cert No: EU / 403/UK1 / 1 Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA, UK declares that the machinery described:- 1. Type: Bandsaw 2. Model numbers: 403/UK1 3. Serial No .................
  • Page 39 EU Declaration of Conformity Cert No: EU / 403/UK3, 503/UK3 603/UK3 / 1 Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA, UK declares that the machinery described:- 1. Type: Bandsaw 2. Model numbers: 403/UK3, 503/UK3 and 603/UK3 3.
  • Page 40 Industrial Woodworking Machinery Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA Tel: +44 (0) 1246 571 020 Fax: +44 (0) 1246 571 030 www.recordpower.co.uk To register a product and find your local stockist visit recordpower.info Made in China...

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