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Regal Rexnord Huco III Series Installation And Operating Instructions Manual

Air motor

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Series III
Air Motor Installation and
Operating Instructions
Indicates a hazard which, if not avoided, will result in
serious injury or death.
Indicates a hazard which, if not avoided, could result
in serious injury or death.
GENERAL SAFETY INSTRUCTIONS
• Read and follow all instructions carefully.
• Disconnect and lock out power before installation and maintenance.
Working on or near energized equipment can result in severe injury.
• Do not operate equipment without guards in place. Exposed
equipment can result in severe injury or death.
• Read and understand the information in this section and in this
manual completely before installing, operating or maintaining this
equipment. Failure to follow this instruction could result in severe
injury or death.
Air Motor Installation and Operating Instructions
Operating Recommendations
1.
Huco Air Motors are designed and built to be safe and reliable
when properly used. Advice and approval should be sought from
authorized Huco Dynatork personnel before any of our products
are used in circumstances other than recommended herein.
2.
Compressed air is the only medium to be used.
3.
Air pressure should not exceed 6.9 bar (100 lb./in2)
4.
Motors requiring lubrication must have a lubricator fitted to the air
supply. Recommended lubricants are shown opposite.
5.
Each motor should be supplied with air that is adequately filtered
to remove fluids and particles above 40 microns.
6.
An operating temperature range of -10˚C to +80˚C (14˚F to 176˚F)
is recommended.
7 .
Motors should be sited and mounted to avoid excessive
vibration.
8.
Safety or system integrity should not depend upon the
assumption that leakages cannot or will not occur.
9.
Actual response times for air motors can vary according to
ambient conditions and service life.
10. Adequate regular maintenance is essential to ensure continuous
satisfactory and safe performance.
Installation
1.
Huco Air Motors are precision machines and are susceptible
to damage by dirt particles. Cleanliness is essential during
installation and servicing.
2.
To prevent ingress of dirt or grit do not remove the red protective
caps (Item 8) from the ports until installed.
3.
When the motor has been mounted and the shaft connected, air
supply tubes should be fitted to the ports ensuring that no dirt or
grit can enter the ports.
Huco
| regalrexnord.com | MCM-11163-HD-EN-US 11/2024
TM
Regal Rexnord
Application Engineering: 800 626 2093
PTSAppEng@regalrexnord.com
regalrexnord.com/Huco
Indicates a hazard which, if not avoided, could result
in minor or moderate personal injury.
Indicates information considered important, but not hazard-
related (e.g. messages relating to property damage).
• Perform periodic inspections. Equipment may fail prematurely and
could become unsafe if not properly inspected and maintained. Failure
to follow this instruction could result in mild or moderate personal
injury.
Commissioning
1.
Set air pressure to zero.
2.
Set any speed restrictor valves to the fully open position
3.
Slowly increase air pressure until the shaft rotates under load.
4.
For low load applications, increase air pressure by a further 1 –
1.25 bar (15 – 20 lb./in2). This may not be necessary for high load
applications.
5.
Adjust the speed restrictor to give the required speed.
6.
The air motor will now be running at the optimum and most
efficient setting.
NOTICE: It is bad practice to apply excessive line air pressure and
then have a tight restriction on the exhaust port. This can cause
excessive wear on the base of the pistons.
Recommended Lubricants
The following lubricants are in accordance with ISO 3448
BP Energol HL32 (ISO)
Caltex Rando HD32
Esso Nuto H32
Gulf Harmony 32
Mobil DTE light oil
Shell Tellus 37
Recommended Lubricants
Shell Alvania RL3 (Aluminum Motor Standard)
Rocol Foodlube (Acetal Motor Standard)
F O R M
MCM-11163
November 2024

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Summary of Contents for Regal Rexnord Huco III Series

  • Page 1 F O R M Regal Rexnord MCM-11163 Application Engineering: 800 626 2093 Series III November 2024 PTSAppEng@regalrexnord.com Air Motor Installation and regalrexnord.com/Huco Operating Instructions Indicates a hazard which, if not avoided, will result in Indicates a hazard which, if not avoided, could result serious injury or death.
  • Page 2: Maintenance Procedures

    Maintenance Procedures Huco Air Motors are precision engineered and are designed for a long working life. The wearing parts are the pistons, cylinder liners and seals, which can be replaced as part of a routine maintenance schedule. For this purpose, spare parts kits can be purchased from Huco Dynatork or our authorized distributors, comprising three pistons, three liners, three piston seals and three O Rings.
  • Page 3 Clean the crank area and cylinder bores using a suitable solvent to ensure it is free from dirt particles. NOTICE: Shaft and bushings are assembled as a unit and should not be removed. If you find the shaft will not rotate freely, we recommend you contact Huco prior to any further work.
  • Page 4 Reassembly Ensure all parts are clean and grit free Insert replacement piston/liner/seal assemblies ensuring that the seal is at the cylinder end Fit the O Ring in the groove on cylinder depending on the type. Apply a small amount of oil onto each piston Locate the three-cylinders onto the motor body, secure in place using the two bolts.
  • Page 5 Apply a small amount of grease to the crank bearing. Piston kits are supplied greased. Do not fill the crankcase with grease, as this impairs operation. New motors are supplied greased with approximately 16 grams. Re-connect the air supply, making sure the pressure is at zero. Slowly increase the air pressure to approx.
  • Page 6 Item No. Description Dynatork 1 970.15.A Body L130101 Drive Shaft L100201 Cover L130301 oilite Bush L102100 oilite Bush L102101 oilite Bush L102102 Ball Bearing L102000 Ball Bearing L102001 Dust Cap L102300 L102500 Washer PWS.M050 Screw SCS.M050.160 Screw SSK.M040.100 Piston Liner L133600 Piston Seal L132601...
  • Page 7 Dynatork 2 Item Description 970.25.A 970.25.AM 980.25.A 980.25.AM Body L230101 L230101 L234101 L234101 Drive Shaft L230202 L230214 L230202 L230214 Cover L230301 L230301 L234301 L234301 Oilite Bush L202100 L202100 L202100 L202100 Oilite Bush L302100 L302100 L302100 L302100 Oilite Bush Ball Bearing L202000 L202000 L202000...
  • Page 8 Dynatork 3 Item Description 970.35.A 970.35.AM 980.35.A 980.35.AM Body L340102 L340102 L344101 L344101 Drive Shaft L340205 L340214 L340205 L340214 Cover L340301 L340301 L344301 L344301 oilite Bush L302102 L302102 L302102 L302102 oilite Bush L302106 L302106 L302106 L302106 oilite Bush L302107 L302107 L302107 L302107 Ball Bearing...
  • Page 9: Service Kits

    To view our Standard Terms and Conditions of Sale, please visit https://www.regalrexnord.com/Terms-and-Conditions-of-Sale. “Regal Rexnord” is not indicative of legal entity. Refer to product purchase documentation for the applicable legal entity. Regal Rexnord and Huco are trademarks of Regal Rexnord Corporation or one of its affiliated companies.