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EGO FN1000E Repair Manual

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REPAIR MANUAL
FN1000E
Version: A
Introduction date: 2025
1

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Summary of Contents for EGO FN1000E

  • Page 1 REPAIR MANUAL FN1000E Version: A Introduction date: 2025...
  • Page 2 CONTENTS About the tool Connectivity Diagnostics Replacement...
  • Page 3 SECTION ABOUT THE TOOL Product features Service maintenance...
  • Page 4 SECTION A.00 PRODUCT FEATURES WARRANTY DURATION * Extended warranty period applies only after DOMESTIC registering product on egopowerplus.eu/register within 30 days of KEY FEATURES purchase. Otherwise standard warranty periods apply. MODEL • Standard domestic = 2 years • Standard professional = 1 year Fan Blade Diameter 25.4 cm * Extended warranty applies only to the original...
  • Page 5 SECTION A.10 SERVICE MAINTENANCE Every Maintenance Actions 1 Year Hours Hours Replace the nozzles  Clean / replace the filter  Inspect / replace the fan blade  ➀ ➂ ➁...
  • Page 6 SECTION CONNECTIVITY EGO Connect App...
  • Page 7 SECTION B.00 EGO CONNECT APP INSTALL AND CONNECTION 1. EGO Connect allows you to make the most of a tool with; • Dashboards and extra features • Registration management • Statistics and service • Firmware updates 2. Download EGO Connect App (scan the QR code below) 3.
  • Page 8 SECTION DIAGNOSTICS Inspection Quick Tests...
  • Page 9 SECTION C.00 INSPECTION BATTERY LED STATUS Status Meaning Next actions Status Meaning Next actions Test: 5 second hold of power button Test: single press of battery power button Battery condition ok Fully charged Battery is reaching the end of 100% - 80% charged State of health at 60% service life.
  • Page 10 SECTION C.00 INSPECTION TOOL LED STATUS Status Meaning Next actions Status Meaning Next actions Oscillating function indicator Fan speed indicator Fan is not active Oscillating on Fan on Check movement Blocked and limit switches Status Meaning Next actions Status Meaning Next actions Power button indicator Misting function indicator...
  • Page 11 SECTION C.01 Air speed Indicator INSPECTION DASHBOARD STATUS Oscillating Indicator Status Meaning Next actions TEST: Insert one battery and start the [product specific]. Inspect the tool status indicator. Power The fan speed is No action needed. normal The 3 Oscillating The oscillating function is normal.

  • Page 12: Quick Test

    SECTION C.10 QUICK TEST Symptom / Test Next steps The tool fails to start Insert a battery pack into the fan to check the power button indicator TEST: Press the power button and check if the fan starts 1. Check battery connection is secure. Power button does not light up 2.
  • Page 13 SECTION REPLACEMENT Important notice How to replace the fan motor How to replace PCBA How to replace the pump assembly How to replace the oscillating motor and the oscillating sensors...
  • Page 14 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 1 / 9 1. Lessen 8 screws on Fan Back Frame shown below to remove Fan Front Frame. Fan Front Frame...
  • Page 15 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 2 / 9 2. Loosen Fan Locking Knob by rotating clockwise to disassemble the FAN. Fan Locking Knob...
  • Page 16 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 3 / 9 3. Loosen 5 screws shown below to disassemble FAN MOTOR COVER and CABLE COVER Fan motor cover Cable cover...
  • Page 17 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 4 / 9 4. Disconnect the terminal to remove the Fan motor . Fan motor...
  • Page 18 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 5 / 9 5. Replace a new fan motor. Connect the terminal, then Insert the fan motor into Fan Back Frame by aligning the notch as shown in below picture.
  • Page 19 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 6 / 9 6. Insert the cables into groove. DO NOT let the cables block screw hole...
  • Page 20 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 7 / 9 7. Cover FAN MOTOR and Cables with their covers and tighten 5 screws to fix them. Fan motor cover Cable cover...
  • Page 21 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 8 / 9 8. Assemble Fan by aligning the groove as shown in below picture. Then tighten the Fan Locking Knob by rotating counter clockwise.
  • Page 22 SECTION D.10 HOW TO REPLACE THE FAN MOTOR STEP 9 / 9 9. Install the FAN FRONT FRAME and tighten with 8 screws. Fan Front Frame...
  • Page 23 SECTION D.20 HOW TO REPLACE PCBA STEP 1 / 6 1. Lessen 7 screws on BASE shown below to remove the BASE. Base...
  • Page 24 SECTION D.20 HOW TO REPLACE PCBA STEP 2 / 6 2. Disconnect all cables from PCBA. Then loosen 4 screws on PCBA shown below to remove the PCBA.
  • Page 25 SECTION D.20 HOW TO REPLACE PCBA STEP 3 / 6 3. PCBA ASSEMBLY DESCRIPTION Oscillation detector cable connector Power cable connector Pump cable connector Oscillation Motor cable Fan Motor cable connector connector...
  • Page 26 SECTION D.20 HOW TO REPLACE PCBA STEP 4 / 6 4. Place the button on the housing.
  • Page 27 SECTION D.20 HOW TO REPLACE PCBA STEP 5 / 6 5. Assemble PCBA by tighten 4 screws shown below, then connect all the cables.
  • Page 28 SECTION D.20 HOW TO REPLACE PCBA STEP 6 / 6 6. Tighten 7 screws on BASE shown below to fix the BASE...
  • Page 29 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 1 / 15 1. Using slotted screwdriver to remove the cover shown as below picture.
  • Page 30 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 2 / 15 2. Remove tubing from tee coupling by pushing the following position while pulling off the tubing.
  • Page 31 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 3 / 15 3. Lessen 7 screws on BASE shown below to remove the BASE. Base...

  • Page 32: Chute Assembly

    SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 4 / 15 4. Disconnect Power Cable from PCBA. Then loosen 6 screws on the CHUTE ASSEMBLY to remove it. CHUTE ASSEMBLY Power Cable...
  • Page 33 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 5 / 15 5. Remove tubing from reducer by pushing the following position while pulling off the tubing. Water inlet pipe Reducer Filter...

  • Page 34: Pump Assembly

    SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 6 / 15 6. Disconnect the pump cable from PCBA. Then loosen 4 screws to remove the pump assembly. Pump Assembly...
  • Page 35 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 7 / 15 7. Pump assembly instruction. Output tubing Input tubing Pump cable...
  • Page 36 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 8 / 15 8. Loosen 7 screw shown below to disassemble TOP COVER. Top cover...
  • Page 37 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 9 / 15 9. Insert pump outlet tubing into following position and connect to tee coupling (insert spring if it got separate accidently). Spring...

  • Page 38: Top Cover

    SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 10 / 15 10. Assemble TOP COVER by tighten 7 screws shown below. Top cover...
  • Page 39 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 11 / 15 11. Assemble PUMP ASSEMBLY and tighten with 4 screws.
  • Page 40 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 12 / 15 12. Connect pump inlet tubing with reducer, water inlet pipe and filter. Water inlet pipe Reducer Filter...
  • Page 41 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 13 / 15 13. Insert water inlet pipe into following groove. Then assemble CHUTE ASSEMBLY and tighten with 6 screws.
  • Page 42 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 14 / 15 14. Connect pump cable and power cable with PCBA. Power cable connector Pump cable connector...
  • Page 43 SECTION D.30 HOW TO REPLACE PUMP ASSEMBLY STEP 15 / 15 15. Tighten 7 screws on BASE shown below to remove the BASE.
  • Page 44 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 1 / 29 1. Using slotted screwdriver to remove the cover shown as below picture.
  • Page 45 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 2 / 29 2. Remove tubing from tee coupling by pushing the following position while pulling off the tubing.
  • Page 46 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 3 / 29 3. Lessen 7 screws on BASE shown below to remove the BASE. Base...
  • Page 47 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 4 / 29 4. Disconnect Power Cable from PCBA. Then loosen 6 screws on the CHUTE ASSEMBLY to remove it. CHUTE ASSEMBLY Power Cable...
  • Page 48 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 5 / 29 5. Remove tubing from reducer by pushing the following position while pulling off the tubing. Water inlet pipe Reducer Filter...
  • Page 49 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 6 / 29 6. Disconnect the pump cable from PCBA. Then loosen 4 screws to remove the pump assembly. Pump Assembly...
  • Page 50 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 7 / 29 7. Pump assembly instruction. Output tubing Input tubing Pump cable...
  • Page 51 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 8 / 29 8. Loosen 7 screw shown below to disassemble TOP COVER. Top cover...

  • Page 52: Rear Cover

    SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 9 / 29 9. Loosen 2 screws shown below to disassembly REAR COVER. Rear cover...
  • Page 53 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 10 / 29 10. Disconnect all other cables from PCBA. Then loosen 4 screws on PCBA shown below to remove the PCBA.
  • Page 54 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 11 / 29 11. PCBA ASSEMBLY DESCRIPTION Oscillation detector cable connector Power cable connector Pump cable connector Oscillation Motor cable Fan Motor cable connector connector...
  • Page 55 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 12 / 29 12. Place the fan like the first picture shown in below that it has enough space to use the circlip plier to remove circlip shown below Circlip...
  • Page 56 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 13 / 29 13. After doing step 14 , you will have the following parts Gasket Oscillation assembly Circlip...
  • Page 57 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 14 / 29 14. Loosen 6 screws to remove the oscillating motor and the oscillating sensors assembly.
  • Page 58 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 15 / 29 15. Remove the sensors. Oscillating sensor 1 Oscillating sensor 2...
  • Page 59 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 15 / 29 15. Loosen 2 screws to remove the oscillating motor. oscillating motor...
  • Page 60 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 16 / 29 16. Replace a new motor. Tighten 2 screws to fix the motor. oscillating motor...
  • Page 61 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 17 / 29 17. Insert the sensors in the holes on the plate as shown in first picture. Notice: the sensors must be placed as shown in the second picture. 1.The sensor with red terminal must be placed on the right side.
  • Page 62 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 18 / 29 18. Tighten 6 screws to fix the motor and sensors assembly.
  • Page 63 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 19 / 29 19. Insert 5 metal balls in following position if they got separate accidently.
  • Page 64 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 20 / 29 20. Assemble OSCILLATION ASSEMBLY as shown in below picture. Make sure this stick is point to the right Make sure EGO logo is face to you...
  • Page 65 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 21 / 29 21. Assemble the Gasket and the Circlip. Then let Fan motor cable go though the middle. Gasket Circlip Fan motor cable...
  • Page 66 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 22 / 29 22. Tighten 4 screws to fix PCBA.
  • Page 67 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 23 / 29 23. Tighten 2 screws to fix the rear cover. Rear cover...
  • Page 68 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 24 / 29 24. Insert pump outlet tubing into following position and connect to tee coupling (insert spring if it got separate accidently). Spring...
  • Page 69 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 25 / 29 25. Assemble TOP COVER by tighten 7 screws shown below. Top cover...
  • Page 70 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 26 / 29 26. Connect pump inlet tubing with reducer, water inlet pipe and filter. Water inlet pipe Reducer Filter...
  • Page 71 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 27 / 29 27. Insert water inlet pipe into following groove. Then assemble CHUTE ASSEMBLY and tighten with 6 screws.
  • Page 72 SECTION D.30 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 28 / 29 28. Connect pump cable and power cable with PCBA. Power cable connector Pump cable connector...
  • Page 73 SECTION D.40 HOW TO REPLACE THE OSCILLATING MOTOR AND THE OSCILLATING SENSORS STEP 29 / 29 29. Tighten 7 screws on BASE shown below to remove the BASE.