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VULCANIC VULCATHERM 10803 Instruction Manual

Using thermal oil with cooling by superposition and atmospheric expansion
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Instructions manual
VULCANIC SAS
Type 108x3
VULCANIC S.A.S
48, rue Louis Ampère – Chanoux Industrial Zone
F – 93330 NEUILLY SUR MARNE (France)
Tel. : (33) 01.49.44.49.20 – Fax : (33) 01.49.44.49.41
E-mail :
catalogue-vulcanic@vulcanic.com
Web : www.vulcanic.com
®
VULCATHERM
USING THERMAL OIL WITH COOLING
BY SUPERPOSITION AND ATMOSPHERIC EXPANSION
Water cooling, type 10803
Cooling by chilling unit, type 10823
Cooling by air cooler, type 10833 / 10843
RANGE 180°C to 350°C
READ THIS MANUAL CAREFULLY AND FULLY BEFORE INSTALLING THE UNIT
THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND WILL
ACCOMPANY IT THROUGH TO DISASSEMBLY.
EN
UTUK108x3 ind.D – On 23/02/15

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Summary of Contents for VULCANIC VULCATHERM 10803

  • Page 1 48, rue Louis Ampère – Chanoux Industrial Zone F – 93330 NEUILLY SUR MARNE (France) Tel. : (33) 01.49.44.49.20 – Fax : (33) 01.49.44.49.41 E-mail : catalogue-vulcanic@vulcanic.com Web : www.vulcanic.com ® VULCATHERM USING THERMAL OIL WITH COOLING BY SUPERPOSITION AND ATMOSPHERIC EXPANSION...

  • Page 2: Table Of Contents

    Instructions Manual VULCANIC SAS Type 108x3 Warning for vulcatherm type 10823,10833 and 10843 ..................... 5 Caution ..................................... 6 Characteristics, domensions ans handling ......................... 6 3.1 Characteristics ................................6 3.2 Dimensions .................................. 7 3.3 Handling ..................................7 Principle of operation ..............................8 4.1 Particularities of the thermal regulators with fluid superposition ................
  • Page 3 Instructions Manual VULCANIC SAS Type 108x3 7.4.2 R1 Temperature regulation / Power proportioning: ................... 20 7.4.3 R2 Vulcatherm® regulator set-up: ........................21 7.4.4 R2A. Process regulator ............................21 7.4.5 R2B. Ramps................................21 7.4.6 R2C. Delta T ................................21 7.4.7 R3 Remote set point: ............................. 22 7.4.8 R4 External probe: ..............................
  • Page 4 Instructions Manual VULCANIC SAS Type 108x3 13 Economical operation, optimisation of regulation parameters ................37 14 Status and fault or anomalies diagnostic aid messages ..................38 14.1 Status messages ..............................38 14.2 Help for the diagnosis of faults or breakdowns ....................38 14.3 Information messages ..............................

  • Page 5: Warning For Vulcatherm Type 10823,10833 And 10843

    The replacement of the heating element in the upper reservoir ABSOLUTELY MUST be replace by a heating element with an ATEX certified heater equipped with a probe thermo fuse identical to the original (ref Vulcanic: 4605102.00). NO-COMPLIANCE WITH THIS RULE CAN CAUSE MAJOR DAMAGE TO PROPERTY AND...

  • Page 6: Caution

    Instructions Manual VULCANIC SAS Type 108x3 CAUTION • Use the rating plate to check that the reference number for the commercial specification of the equipment actually corresponds to the present manual. Check also that the device frequency and the nominal voltage is the same as your electrical communication.

  • Page 7: Dimensions

    Instructions Manual VULCANIC SAS Type 108x3 Dimensions Type OBSTRUCTION in mm Mass Format (kg) (2)(3) 34AR 1170 1080 1370 1280 1000 1570 1480 1280 R0CR Electric connection Electric cooling R0CRG The table given opposite provides the R1CR different standard formats.

  • Page 8: Principle Of Operation

    Instructions Manual VULCANIC SAS Type 108x3 PRINCIPLE OF OPERATION Particularities of the thermal regulators with fluid superposition This manual concerns all the Vulcatherm thermal regulators said to have "fluid superposition". The fluid superposition cooling system consists in cooling the heating fluid, not by direct exchange of heat with the cooling water, but by injection of cold fluid in the heating circuit.

  • Page 9: Hydraulic Principle Diagram And Nomenclature

    Instructions Manual VULCANIC SAS Type 108x3 Hydraulic principle diagram and nomenclature See attached pages. ELECTRIC PRINCIPLE DIAGRAM AND NOMENCLATURE See attached pages. Page 9/42 - UTUK108x3 ind.D – On 23/02/15...

  • Page 10: Hydraulic And Electrical Connections

    Instructions Manual VULCANIC SAS Type 108x3 HYDRAULIC AND ELECTRICAL CONNECTIONS Check on the identification plate that the reference of the device corresponds to that of this manual and that the rated voltage, the frequency and the total power are compliant with your network.

  • Page 11: Electrical Connection

    Instructions Manual VULCANIC SAS Type 108x3 Electrical connection DANGER: • Connect the power supply cable to the R, S, T terminals or to the general switch. This connection must be carried out according to the good engineering practices and applicable regulations, particularly for the cable diameter to use.

  • Page 12: Control Of The Sgc.v2

    For the others screens this manual crossrefers to the instructions manual.”UT30789”. Moreover, in a continuous improvement approach, Vulcanic frequently updates the SGCs’ software. If you observe a difference between the software available in this manual and the screens of your SGC, consult the instructions manual.”UT30789”.

  • Page 13: Energising

    Instructions Manual VULCANIC SAS Type 108x3 7.1.2 Energising The first page upon energising the machine displays the programme version number. 7.1.3 Home The home page presents the summary of the main information. It also allows entering the set point. In case of fault detection, SGCv2 automatically returns to this page.
  • Page 14 CanBus 2.0A link is active. e.2.0B: indicates that the CanBus 2.0B link is active. f. V485: indicates that the proprietary Vulcanic link (ASCII frame on RS485) is active. g.ENG: indicates that the ENGEL proprietary link (ASCII frame on current loop) is active.

  • Page 15: Navigation Keys

    Instructions Manual VULCANIC SAS Type 108x3 7.1.4 Navigation keys: Key : is used for modifying the current set point using the digital keypad and for validating any modifications (it is inactive if the remote set point is active). Key : is used for changing over to the details screen.

  • Page 16: Ua2 Change Of Menu

    Instructions Manual VULCANIC SAS Type 108x3 7.2.2 UA2 Change of menu: It can be accessed from the homepage, by pressing on the Running modes & menus key then on the settings key (see above). This page gives access to three available menu levels: •...

  • Page 17: U3Regulator Operation

    Instructions Manual VULCANIC SAS Type 108x3 7.3.3 U3Regulator operation It allows viewing the operation of the regulator: • Inst. SP (Set Point): The instant set point in °C, which can be different from the set point displayed on the Homepage, which indicates only the final set point.

  • Page 18: U7A Description Of The Page "Proportional Valve Position

    Instructions Manual Type 108x3 VULCANIC SAS 7.3.6 U7A Description of the page "Proportional valve position.": This page appears only if the coolant circuit uses a proportional valve. This valve exists only on the air cooled models 1083y (10831, 10832, 10835, and 10836).

  • Page 19: Description Of The Page "Chilling Parameters

    Instructions Manual VULCANIC SAS Type 108x3 7.3.7 Description of the page "Chilling parameters": This screen is displayed only in the case of type 10823 ( ® Vulcatherm fitted with a chilling unit). In the top left zone, we find the operation indicators of the chilling components: •...

  • Page 20: Adjuster Menu

    Instructions Manual VULCANIC SAS Type 108x3 Adjuster menu The adjuster menu allows basic thermal regulator settings. The pages of this menu are described in the following paragraphs. It is available in several languages. 7.4.1 R0 Languages and time counter: From top to bottom it displays •...

  • Page 21: R2 Vulcatherm® Regulator Set-Up

    Instructions Manual VULCANIC SAS Type 108x3 7.4.3 R2 Vulcatherm® regulator set-up: In the central zone, we find: • Prop. band.: proportional band. Digital value adjustable between 0.1°C and 99.9°C. • Integral: digital value adjustable between 1 and 9999 seconds. The integral time cannot go below 4 times the rate time (See below).

  • Page 22: R3 Remote Set Point

    Instructions Manual VULCANIC SAS Type 108x3 7.4.7 R3 Remote set point: In the central zone, we find: • The remote set point for choosing between: Local set point only: The set point can only be input on the home page.

  • Page 23: R4 External Probe

    Instructions Manual VULCANIC SAS Type 108x3 7.4.8 R4 External probe: In the central zone, from top to bottom and from left to right, we find: • Selection of the external probe -External probe deactivated: the external probe is not used, regulation is carried out on the internal probe of Vulcatherm®.

  • Page 24: R9 Power And Pwm Period

    Instructions Manual VULCANIC SAS Type 108x3 7.4.11 R9 Power and PWM period In the central zone, we find: • Maximum power: It is possible that the heating efficiency is over-abundant. The heating power can be controlled by displaying a maximum power percentage...

  • Page 25: Configuration Menu

    "Configuration menu" key (see chapter 5.2.2), • Input the password to log on to the configuration menu. If you don’t have it, please contact the Vulcanic’s after-sales service. 7.5.1 C1. Safety thresholds In the central zone, we find: • Minimal static pressure: Minimum static pressure of the heating fluid, measured on CPP.

  • Page 26: C4. Various Information

    Instructions Manual VULCANIC SAS Type 108x3 7.5.4 C4. Various information This screen shows, in read only, various useful information to check the correct operation of the thermal regulator. In the top right zone we find the temperature of the heat sink.

  • Page 27: C7-Proportional Valve Positioning

    Instructions Manual VULCANIC SAS Type 108x3 7.5.7 C7-Proportional valve positioning : This page C7 concerns the general usage positioner, used for the cold fluid injection valve in the main circuit. If your machine has a water-cooled chilling unit and condensation pressure From top to bottom and from left to right, we find: •...

  • Page 28: C8 Chilling 1: Fluid & Safety Devices

    Instructions Manual VULCANIC SAS Type 108x3 7.5.8 C8 Chilling 1: Fluid & safety devices: This page is displayed only in the case of model 10823 (with chilling unit). In the central zone, from top to bottom and from left to right, we find: •...

  • Page 29: C9A Electronic Relief

    Instructions Manual VULCANIC SAS Type 108x3 7.5.10 C9A Electronic relief: This page is displayed only in the case of model 10823 (with chilling unit). In the central zone, from top to bottom and from left to right, we find: •...

  • Page 30: C10 Condensation Check. (Hp - High Pressure)

    Instructions Manual VULCANIC SAS Type 108x3 7.5.11 C10 Condensation check. (HP - high pressure): This page is displayed in the case of models 10823 (with chilling unit), or 10833 (air-cooled). This control is carried out by cooling the condenser to a greater or lesser extent. In this...

  • Page 31: C11 External Bus Status

    Instructions Manual VULCANIC SAS Type 108x3 7.5.13 C11 External bus status See the corresponding chapter of the Sgcv2 manual. 7.5.14 C12 Digital link: See the corresponding chapter of the Sgcv2 manual. 7.5.15 C13A - Input D configuration This screen is available on all models (SGCEco, SGC.v2, SGC.v3 and SGC.v3Twin) fitted with a 30789.30 interface terminal module.

  • Page 32: First Commissioning Procedure

    Instructions Manual VULCANIC SAS Type 108x3 FIRST COMMISSIONING PROCEDURE: • Connect the measurement probe of the process if necessary (option). Then, it is necessary to set the limiter at the desired maximum temperature of the fluid (See ADJUSTMENT Menu, R10, Fluid temperature limits).

  • Page 33: Important Note

    Instructions Manual VULCANIC SAS Type 108x3 IMPORTANT NOTE: The receiver must be perfectly sealed (particularly if its high point is located above VULCATHERM), in order to avoid overflowing of the tank after stopping of the pump (by the connected vessels phenomenon).

  • Page 34: Start Process In Regular Use

    Instructions Manual VULCANIC SAS Type 108x3 START PROCESS IN REGULAR USE: • Check that the inlet and outlet taps of the heating fluid and cooling water are open. • Voluntary choking of the insulation tap on the usage outlet can accelerate the degassing process in the case where there was too much air introduced, provided, however, that the flow doesn’t fall below the minimum...

  • Page 35: Special Controls Associated With Fluid Superposition

    Instructions Manual VULCANIC SAS Type 108x3 SPECIAL CONTROLS ASSOCIATED WITH FLUID SUPERPOSITION: 10.1 "Filling" Function: This function is controlled by selecting the "Filling" mode (See chapter 5.2.1). It is essential to fill the heating circuit. IMPORTANT: Except in special cases, this function must not be permanently used. Indeed, the filling is carried out by massively injecting the cold fluid in the heating fluid.

  • Page 36: 10.4 Operation In The Absence Of Cooling Water

    Instructions Manual VULCANIC SAS Type 108x3 10.4 Operation in the absence of cooling water: With some restrictions, some Vulcatherm® (only of the type 10803) fitted with cooling by fluid superposition can optionally operate in the absence of cooling water. For For this purpose, Vulcatherm® (main switch) must be energised in the absence of cooling water.

  • Page 37: Remote Control

    Instructions Manual VULCANIC SAS Type 108x3 REMOTE CONTROL: See the corresponding chapter of the Sgcv2 manual. DRAINING It is always possible to drain part of the heating circuit, in order to limit the loss of fluid during the dissasembly of the connecting pipes.

  • Page 38: Status And Fault Or Anomalies Diagnostic Aid Messages

    Instructions Manual VULCANIC SAS Type 108x3 STATUS AND FAULT OR ANOMALIES DIAGNOSTIC AID MESSAGES This chapter presents several messages likely to be displayed on the status indicator of the machine. You can find all the messages in the SgcV2 manual.

  • Page 39: Information Messages

    Instructions Manual VULCANIC SAS Type 108x3 14.3 Information messages These messages scroll in alternation with the status or anomaly messages. • Band alarm: Temperature deviation between measurement and set point is exceeded. • High alarm: Maximum authorised temperature is exceeded.

  • Page 40: Troubleshooting

    Generally, operating anomalies are displayed in plain language on the home page. However, if unable to quickly solve a malfunction problem, contact the After Sales Service at VULCANIC or its local dealer. CAUTION: The CPV, CPP and CPPA pressure probes are essential measuring devices, which ensure the monitoring of the hydraulic parameters of VULCATHERM.

  • Page 41: Recommended List Of Spare Parts

    16.2 Recommended list of spare parts See the electrical and hydraulic lists. Is the subject of another supply contract. Most of the standardised components are available in stock at VULCANIC or with its supplier. 16.2.1 First emergency batch: Cooling solenoid valve, mechanical seal of the pump, thermocouple and regulation or limitation probe, safety thermostat, analog pressure probe, pressure switch, sieves for filters, fuses and bulbs.

  • Page 42: Parameter Setting

    Its duration is 12 months as from the commissioning, and at the latest 10 months after provision. The terms and conditions of the guarantee are compliant with the general terms and conditions of sale of VULCANIC or with the possible more favourable clauses included in the contract. Particularly, the manufacturer cannot guarantee the performances of the process with which VULCATHERM®...

This manual is also suitable for:

Vulcatherm 10823Vulcatherm 10843Vulcatherm 10833

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