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Instruction Manual
VULCANIC SAS
Type 10803
VULCANIC S.A.S.
48, rue Louis Ampère – Chanoux Industrial Zone
F – 93330 NEUILLY SUR MARNE (France)
Tel.: (33) 01.49.44.49.20 – Fax : (33) 01.49.44.49.41
E-mail:
catalogue-vulcanic@vulcanic.com
Web: www.vulcanic.com
®
VULCATHERM
hot/cold from type 10803 180°C or
®
VULCATHERM
hot from type 10813 180°C/250°C and
300°C
Equipped with centralised management system
READ THIS INSTRUCTION MANUAL CAREFULLY
AND FULLY BEFORE INSTALLING THE UNIT. THIS DOCUMENT
IS AN INTEGRAL PART OF THE PRODUCT
AND WILL ACCOMPANY IT THROUGH TO DISASSEMBLY.
EN
UTEN_10803_10813_10 to 180°C - iss.D – 15/04/2015 - Page 1/41
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Summary of Contents for VULCANIC VULCATHERM 10803
- Page 1 Instruction Manual VULCANIC SAS Type 10803 VULCANIC S.A.S. 48, rue Louis Ampère – Chanoux Industrial Zone F – 93330 NEUILLY SUR MARNE (France) Tel.: (33) 01.49.44.49.20 – Fax : (33) 01.49.44.49.41 E-mail: catalogue-vulcanic@vulcanic.com Web: www.vulcanic.com ® VULCATHERM hot/cold from type 10803 180°C or ®...
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Page 2: Table Of Contents
Instruction Manual Type 10803 VULCANIC SAS CONTENTS Chapter Section Page WARNING ..............................5 CHARACTERISTICS, DIMENSIONS AND HANDLING ................5 CONTROL CONSOLE ..........................6 HYDRAULIC BLOCK DIAGRAM AND BILL OF MATERIALS..............7 ELECTRICAL BLOCK DIAGRAM AND BILL OF MATERIAL ..............7 ELECTRICAL AND HYDRAULIC CONNECTIONS .................. - Page 3 Instruction Manual VULCANIC SAS Type 10803 11.4.11. U8C Chilling unit parameters (model with fluid superposition) ........22 11.4.12. U9 Profile generator ....................22 11.5. ADJUSTER Menu .......................... 23 11.5.1. R0 Languages and time counter ..................23 11.5.2. R1 Temperature regulation / Power proportioning ............23 ®...
- Page 4 Instruction Manual Type 10803 VULCANIC SAS 13.2. Failure or anomaly messages ..................... 38 13.3. Information messages ......................... 38 TROUBLESHOOTING ..........................39 PARAMETER SETTING........................... 39 MAINTENANCE ............................40 ® 16.1. Vulcatherm maintenance ......................40 16.2. SGC maintenance ......................... 40 DATA BACKUP BATTERY REPLACEMENT PROCEDURE ..............41 RECOMMENDED LIST OF SPARE PARTS ...................
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Page 5: Warning
Instruction Manual VULCANIC SAS Type 10803 WARNING • Use the rating plate to check that the reference number for the commercial specification of the equipment actually corresponds to the present manual. Check also that the device frequency and the nominal voltage is the same as your electrical communication. -
Page 6: Control Console
This chapter presents the mains screens of SGCs, which are the start-up page and the elementary control. For the others screens this manual cross, refers to the instructions manual.”UT30789”. Moreover, in a continuous improvement approach, Vulcanic frequently updates the SGCs’ software. If you observe a difference between the software available in this manual and the screens of your SGC, consult the instructions manual.”UT30789”. -
Page 7: Hydraulic Block Diagram And Bill Of Materials
Instruction Manual VULCANIC SAS Type 10803 HYDRAULIC BLOCK DIAGRAM AND BILL OF MATERIALS See attached pages in the manufacturer's file. ELECTRICAL BLOCK DIAGRAM AND BILL OF MATERIAL See attached pages in the manufacturer's file. ELECTRICAL AND HYDRAULIC CONNECTIONS • Use the rating plate to check that the reference number for the commercial specification of the equipment actually corresponds to the present manual, and that the nominal voltage is actually that for your mains supply. -
Page 8: Electrical Connection
Instruction Manual Type 10803 VULCANIC SAS 6.2. Electrical connection • Connect the electrical power cable to the electricity mains (inside the electrical cabinet, on the upstream side of the internal circuit breaker Q). DANGER: This connection must be carried out according to good engineering practices and applicable regulations, particularly for the cable diameter used. -
Page 9: Comissioning Procedure
11.1 and chapter 2.2), these are digital values and parameters cycled in a loop. • Some "pages" are only accessible if the option has been programmed into the “Vulcanic menu”. UTEN_10803_10813_10 to 180°C - iss.D – 15/04/2015 - Page 9/41... -
Page 10: Degassing The Circuit
Instruction Manual Type 10803 VULCANIC SAS 7.3. Degassing the circuit • Select the "PUMP ONLY" operating mode (see chapter 10.3.1). • Locate the arrow confirming the correct direction of the pump drive motor’s rotation. • Check the pump rotation direction by short duration starts / stops. If necessary, invert the order of 2 phases on the main power supply. -
Page 11: First Heating
Instruction Manual VULCANIC SAS Type 10803 7.4. First heating On the home page • Set the temperature setting at the value of 120°C. • ® Switch on the Vulcatherm by pressing the "STOP/START " key. If the flow rate is insufficient, the "LOW FLOW RATE"... -
Page 12: Testing The Regulation And Display Functions
Instruction Manual Type 10803 VULCANIC SAS 7.5. Testing the regulation and display functions On the home page • Set the temperature setting to the desired value, within the high and low temperature limits for the fluid outlet. • Switch on the Vulcatherm ®... - Page 13 Instruction Manual VULCANIC SAS Type 10803 IMPORTANT NOTES The receiver must be perfectly sealed (particularly if its high point is located above ® Vulcatherm ), in order to avoid overflowing of the tank after stopping of the pump (by the connected vessels phenomenon).
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Page 14: Starting Process In Regular Use
Instruction Manual Type 10803 VULCANIC SAS STARTING PROCESS IN REGULAR USE • If Vulcatherm ® has not been hydraulically or electrically disconnected it is sufficient to press the "START/STOP " button located on the S.G.C front panel. • If Vulcatherm ®... -
Page 15: Description Of The Sgc Functions
Instruction Manual VULCANIC SAS Type 10803 10. DESCRIPTION OF THE SGC FUNCTIONS This chapter presents the Sgc screens that are essential for the start-up, and for basic control of ® the Vulcatherm . For the other screens, this manual cross refers to manual “UT30789”. -
Page 16: Description Of Operator Menu
2.0A: indicates that the CanBus 2.0A link is active. 2.0B: indicates that the CanBus 2.0B link is active. V485: indicates that the proprietary Vulcanic link (ASCII frame on RS485) is active. ENG: indicates that the ENGEL proprietary link (ASCII frame on current loop) is active. -
Page 17: Navigation Keys
Instruction Manual VULCANIC SAS Type 10803 7 - Set point origin indicator: Indicator unlit: local set point modifiable through the keyboard. REM.SP (Remote Set Point): indicates that the remote set point is active. In this case, the set point cannot be entered on the keyboard. -
Page 18: Operating Mode And Menu Access
Instruction Manual Type 10803 VULCANIC SAS 11.3. Operating mode and menu access This user menu subsection includes two screens. 11.3.1. Operating modes & menus : To open the operating modes action page, press key from the homepage. The operating modes are: •... -
Page 19: Other User Menu Screen
Instruction Manual VULCANIC SAS Type 10803 11.4. Other user menu screen ® 11.4.1. U2 Vulcatherm details In the top left zone, we find indicators of reasons for heater power limitation. These reasons can be: • ST (Surface Temperature): surface temperature of the heating elements has reached a maximum •... -
Page 20: U3 Vulcatherm Regulator Wdwu
Instruction Manual Type 10803 VULCANIC SAS ® 11.4.2. U3 Vulcatherm Regulator WDWU This screen allows display of the main ® Vulcatherm regulator variables only: • Inst SP. (Set Point): the instantaneous set point in °C. If ramps are used, this value may... -
Page 21: U7A Description Of The "Proportional Valve Positioner" Page
Instruction Manual VULCANIC SAS Type 10803 11.4.8. U7A Description of the "Proportional valve positioner" page Only for the Vulcatherm equipped with a proportional valve From top to bottom and from left to right, we find: • VALVE SET POINT: due to the difference... -
Page 22: Direct Air Cooling
Instruction Manual Type 10803 VULCANIC SAS 11.4.9. Direct air cooling Not applicable for this machine 11.4.10. U8A Description of the "Cooling parameters" page. U8B Chilling unit parameters (thermostatic relief) Not applicable for this machine 11.4.11. U8C Chilling unit parameters (model with fluid superposition) Not applicable for this machine 11.4.12. -
Page 23: Adjuster Menu
Instruction Manual VULCANIC SAS Type 10803 11.5. ADJUSTER Menu The adjuster menu allows basic thermal regulator settings. The pages of this menu are described in the following paragraphs, available in several languages. 11.5.1. R0 Languages and time counter From top to bottom, it displays: •... -
Page 24: R2 Vulcatherm Regulator Set-Up
Instruction Manual Type 10803 VULCANIC SAS ® 11.5.3. R2 Vulcatherm regulator set-up In the central zone, we find: • Prop. band. : Proportional band. Digital value adjustable between 0.1°C and 99.9°C. • Integral: digital value adjustable between 1 and 9999 seconds. The integral time cannot go below 4 times the rate (derivative) time (See below). -
Page 25: R3 Remote Set Point
Instruction Manual VULCANIC SAS Type 10803 11.5.7. R3 Remote set point: In the central zone, we find: • The set point source selector permits choice between: Local set point only: The set point can only be input on the home page. -
Page 26: R4 External Probe
Instruction Manual Type 10803 VULCANIC SAS 11.5.8. R4 External probe: In the central zone, from top to bottom and from left to right, we find: • Selection of the external probe External measurement deactivated: the external probe is not used; regulation is... -
Page 27: R8 Set Point Scale
Instruction Manual VULCANIC SAS Type 10803 11.5.13. R8 Set point scale Defines the range for the SP set point (local or remote): • Lower SP limit: Digital value adjustable between the bottom of the set point scale and the upper SP limit •... -
Page 28: Configuration Menu
5.2.2), • Input the password to log on to the configuration menu. If you don’t have it, please contact the Vulcanic’s after-sales service. 11.6.1. C1. Safety Thresholds In the central zone, we find: • Minimum static pressure: Minimum static pressure of the heating fluid, measured on CPP. -
Page 29: C4. Miscellaneous Information
Instruction Manual VULCANIC SAS Type 10803 11.6.5. C4. Miscellaneous information This screen shows, in read-mod only, various useful information to check the correct operation of the thermal regulator. In the top right zone we find the temperature of the heat sink. This value is only valid if an electronic power board having a thyristor heating control is used. -
Page 30: C4A Electrical Unit Temperature
Instruction Manual Type 10803 VULCANIC SAS 11.6.6. C4A Electrical unit temperature See the corresponding chapters of the SGC manual “UT30789”. 11.6.7. C5 Cooling law This screen allows defining the rules used by SGC to control cooling. Naturally, these rules depend on the thermal regulator circuits. That means that they cannot be modified freely. -
Page 31: C7-Proportional Valve Positioning
Instruction Manual VULCANIC SAS Type 10803 11.6.9. C7-Proportional valve positioning: This page C7 concerns the general usage positioner, used for the cold fluid injection valve in the main circuit. If your machine has a water- cooled chilling unit and condensation pressure From top to bottom and from left to right, we find: •... -
Page 32: C7A - Condenser Proportional Valve Positioner
Instruction Manual Type 10803 VULCANIC SAS 11.6.10. C7A - Condenser proportional valve positioner If applicable, see the corresponding chapters in the”UT30789” manual. 11.6.11. C8 - Chilling unit 1: Fluid & safety devices Not used in this machine. 11.6.12. C9 - Other chilling parameters Not used in this machine 11.6.13. -
Page 33: Economical Operation, Optimisation Of Regulation Parameters
Instruction Manual VULCANIC SAS Type 10803 12. ECONOMICAL OPERATION, OPTIMISATION OF REGULATION PARAMETERS 12.1. General Temperature regulation is executed by a manually-adjusted P.I.D regulator. The energy consumed in the network (electric current and cooling water) also depends essentially on this optimized adjustment. -
Page 34: Self-Adjustment
Instruction Manual Type 10803 VULCANIC SAS 12.2. Self-adjustment The SGC has a self-adjustment algorithm based on the Ziegler & Nicols cycle. To be able to start that cycle, the process temperature (PV) must first differ from the set point by less than 5°C. -
Page 35: Heating Power Control
Instruction Manual VULCANIC SAS Type 10803 12.3. Heating power control There are four modes for heating power control. These four modes are: • Slow wave train • Fast wave train • Rotary incremental • "Step-control" The slow wave train (power dosing by a single switch working in pulse width modulation over a period of a few tens of seconds) is not suited to this type of thermo regulator. -
Page 36: Step-Control" Heating Control
Instruction Manual Type 10803 VULCANIC SAS 12.3.3. "Step-control" heating control This is the most elaborate mode. It allows precise and economical control of powers up to several thousand kW. Like the "rotary incremental mode", step control is only applicable to systems using several heating elements. -
Page 37: Messages
Instruction Manual VULCANIC SAS Type 10803 13. MESSAGES This chapter presents several messages likely displayed on the status indicator of the machine. You can find all the messages in the SGC manual “UT30789”. 13.1. Status messages: These messages refer to the status of the thermal regulator. They comprise the messages corresponding to a special operating mode and the messages reflecting the progression of the self-adjustment cycle. -
Page 38: Failure Or Anomaly Messages
Instruction Manual Type 10803 VULCANIC SAS 13.2. Failure or anomaly messages These messages replace the status messages in case of failure or anomaly. • Lack of flow rate: The flow rate of the thermal fluid is below the minimum contractual value. -
Page 39: Troubleshooting
Generally, operating anomalies are displayed in plain language on the S.G.C message indicator. However, if unable to quickly solve a malfunction problem, contact the After Sales Service at VULCANIC or its local dealer. -
Page 40: Maintenance
Instruction Manual Type 10803 VULCANIC SAS 16. MAINTENANCE ® 16.1. Vulcatherm maintenance Whenever the message "MAINTENANCE NECESSARY" is displayed (10 hours, 200 hours, 1000 hours, then every 2000 hours): Check the presence of a sieve filter in the cooling water inlet. -
Page 41: Data Backup Battery Replacement Procedure
These additional documents do not form part of the present contractual operating manual. They are reserved to specialised technicians acting by delegation and under the control of VULCANIC. They are thus worded in the French and English languages, in accordance with harmonised European Directive 89/392 of 14 June 1989 with its latest modifications.
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