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User Manual
VULCANIC SAS
Types 108x1, 108x2, 108x5, 108x6
VULCANIC S.A.S
48, rue Louis Ampère – Zone Industrielle des Chanoux
F – 93330 NEUILLY SUR MARNE (France)
Tel.: (33) 01.49.44.49.20 – Fax : (33) 01.49.44.49.41
E-mail :
catalogue-vulcanic@vulcanic.com
Web : www.vulcanic.com
®
VULCATHERM
WITH WATER OR GLYCOL WATER,
EQUIPPED WITH A SGC (CENTRALISED MANAGEMENT
SYSTEM)
Water cooling, types 10801, 10802, 10805
Without cooling system, type 10811, 10812, 10815
Cooling by refrigerating unit, types 10821, 10822, 10825
Cooling by air cooler, types 10831, 10832, 10833
Atmospheric circuit for 90°C, types 10801, 10811, 10821, 10831
With pressurization by network for 140° C, types 10802, 10812, 10822, 10832
With pressurization by network for 110°C, types 10805, 10815, 10825, 10835
With pressurization by network for 160°C maximum, types 10806, 10816,
10826, 10836
READ THIS MANUAL CAREFULLY AND COMPLETELY
BEFORE INSTALLING THE UNIT. THIS MANUAL IS AN INTEGRAL
PART OF THE PRODUCT AND ACCOMPANIES IT
UNTIL ITS DISASSEMBLY.
EN
UTUK_108x1_2_5_6 – rev.G – At 15/05/15
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Summary of Contents for VULCANIC VULCATHERM 10801
- Page 1 48, rue Louis Ampère – Zone Industrielle des Chanoux F – 93330 NEUILLY SUR MARNE (France) Tel.: (33) 01.49.44.49.20 – Fax : (33) 01.49.44.49.41 E-mail : catalogue-vulcanic@vulcanic.com Web : www.vulcanic.com ® VULCATHERM WITH WATER OR GLYCOL WATER, EQUIPPED WITH A SGC (CENTRALISED MANAGEMENT...
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Page 2: Table Of Contents
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 SUMMARY Chapter Section Page WARNING ..................................5 CHARACTERISTICS, dimensions AND HANDLING ....................5 Characteristics ................................5 Dimensions ................................6 Handling .................................. 6 PRINCIPLE OF operation ............................. 7 System of pressurization ............................7 ®... - Page 3 User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 Other setup screens ..............................18 6.3.1 U1 Next programmed starting or stopping time ....................18 ® 6.3.2 U2 Details Vulcatherm ............................18 6.3.3 U3. Regulating operation ........................... 18 6.3.4 U5 T° and power for each element ........................19 6.3.5 U5A Status of the electric pressuriser ......................
- Page 4 User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.14 C13A - Input D configuration ..........................34 6.5.15 C14 Pressurizer ..............................35 PROCEDURE OF THE FIRST COMMISSIONING ....................36 Precautions and warnings concerning all the models .................... 36 ® Commissioning of types 10801, 10811, 10821 and 10831 (Vulcatherm atmospheric) ........
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Page 5: Warning
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 WARNING • Use the rating plate to check that the reference number for the commercial specification of the equipment actually corresponds to the present manual. Check also that the device frequency and the nominal voltage is the same as your electrical communication. -
Page 6: Dimensions
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 Dimensions Type OBSTRUCTION in mm Mass Format (kg) (2)(3) 3BAR 1170 1080 1370 1280 1000 1570 1480 1280 R0CR R0CRG HP is the height with base and HR is the height... -
Page 7: Principle Of Operation
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 PRINCIPLE OF OPERATION The various principles of operation will be described along two lines: • The type and the operation of the system of pressurization (which determines the maximum temperature likely to be reached) •... -
Page 8: Vulcatherms Pressurized By The Network For 140°C 108X2 (10802, 10812, 10822, 10832)
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® 3.1.2 Vulcatherms pressurized by the network for 140°C 108x2 (10802, 10812, 10822, 10832) ® Vulcatherms pressurized by network for 140°C, are not autonomous; in fact they require a network of fluid under pressure (3 bars minimum). They cannot thus operate in glycol water (except if a network of glycol water under pressure is available). -
Page 9: With Electric Pressurization 108X6 (10806, 10816, 10826, 10836)
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® 3.1.4 Vulcatherms with electric pressurization 108x6 (10806, 10816, 10826, 10836) The electric pressurization has the following advantages: • Precise control of the pressurization (at 0.5 or 1 bar approximately). •... -
Page 10: Cooling System
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 Cooling system There are 4 types of cooling systems: • Vulcatherm ® of the 1080y type, which is cooled by water. It is the simplest cooling system, most economic and most compact. -
Page 11: Vulcatherm Cooled By Refrigerating Unit, 1082Y (10821, 10822, 10825, 10826)
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® 3.2.3 Vulcatherm cooled by refrigerating unit, 1082y (10821, 10822, 10825, 10826) ® For the type 1082y (Vulcatherm hot/cooled), the exchanger, allowing the cooling of the heat transfer fluid, is an evaporator placed at the discharge of the principal pump, right before the entry of the electric heater. -
Page 12: Hydraulic And Electric Connections
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 HYDRAULIC AND ELECTRIC CONNECTIONS Check on the rating plate that the reference of the apparatus corresponds to that of this note and that the nominal voltage, frequency and total power are in conformity with your network. -
Page 13: Electric Connection
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 Electric Connection DANGER • Connect the electric cable on the terminals R, S, T or on the master switch. This connection must be made according to the code of practice and in accordance with the regulations in force, especially for the section of the cable to be used. -
Page 14: Piloting Of The Sgc.v2
For the others screens this manual crossrefers to the instructions manual.”UT30789”. Moreover, in a continuous improvement approach, Vulcanic frequently updates the SGCs’ software. If you observe a difference between the software available in this manual and the screens of your SGC, consult the instructions manual.”UT30789”. -
Page 15: Powering
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.1.2 Powering The first page appearing after the energising of the machine displays the program version number. 6.1.3 Home The homepage screen presents a summary of the main information. It also allows the input of the setpoint. - Page 16 2.0A: indicates that the CanBus 2.0A link is active. 2.0B: indicates that the CanBus 2.0B link is active. V485: indicates that the proprietary Vulcanic link (ASCII frame on RS485) is active. ENG: indicates that the ENGEL proprietary link (ASCII frame on current loop) is active.
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Page 17: Browsing Keys
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.1.4 Browsing keys : is used for modifying the current set point using the digital keypad and for validating any modifications (it is inactive if the remote set point is active). -
Page 18: Other Setup Screens
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 Other setup screens 6.3.1 U1 Next programmed starting or stopping time This page appears only if the option “programmable clock is active”. See the corresponding chapter in the “UT30789” manual. ®... -
Page 19: U5 T° And Power For Each Element
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.3.4 U5 T° and for each element power This screen only appears if the individualised control of the heating elements is in service. This individualized ® control is generally used for Vulcatherm having a power of heating higher than 100 kW. -
Page 20: U7A Description Of The Page "Positioner Of Proportional Valve
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.3.7 U7A Description of the page “Positioner of proportional valve” This page appears only if the coolant circuit uses a proportional valve. This valve exists only on the air cooled models 1083y (10831, 10832, 10835, and 10836). -
Page 21: U7B Description Of The Page "Direct Air Cooling
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.3.8 U7B Description of the page “Direct air cooling” This page appears only on the air cooled models (i.e. cooled directly by the ambient air, without refrigerating unit) of types 1083y (10831, 10832, 10835, 10836). -
Page 22: U8A Description Of The Page "Refrigerating Param
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.3.9 U8A Description of the page “Refrigerating param.” ® This screen appears only in the case of Vulcatherms type 1082y (10821, 10822.10825, equipped with a refrigerating unit). In the top left zone, one finds the indicators of operation of the refrigerating components: •... -
Page 23: Setup
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 SETUP The setup allows the basic adjustments of the thermal regulator. The pages of this menu are described in the following paragraphs. It is available in several languages. 6.4.1 R0 Languages and hourly meter From top to bottom it displays •... -
Page 24: R2 Adjustments Of The Vulcatherm Regulator
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® 6.4.3 R2 Adjustments of the Vulcatherm regulator In the central zone, one finds: • Prop. Band: Proportional band. Adjustable Digital value between 0.1°C and 99.9°C. • Integral: Digital value adjustable between 1 and 9999 seconds. -
Page 25: R3 Remote Set Point
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.4.7 R3 Remote set point In the central zone, one finds: • The selector of set point source allowing choosing between: Local Set Point only: The set point can only be input on the home page. -
Page 26: R4 External Measurement
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.4.8 R4 External measurement In the central zone, from top to bottom and from left to right, one finds: • Choice of external measurement No external probe: the external probe is not used and regulation is on the internal probe of the ®... -
Page 27: R9 - Power & Cyclical Reports
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.4.11 R9 – Power & cyclical reports In the central zone, one finds: • Maximum Power: It may be that the effectiveness of the heating is overabundant. The heating power can be controlled by displaying a maximum power percentage of less than 100% (E.g.: a 20 kW... -
Page 28: Configuration Menu
“Menu configuration” key (see chapter 5.2.2), • Input the password to log on to the configuration menu. If you don’t have it, please contact the Vulcanic’s after-sales service. 6.5.1 C1 Safety Thresholds In the central zone, one finds: • Mini static pressure: minimal Static Pressure of heat transfer fluid, measured on CPP. -
Page 29: C4 Miscellaneous Information
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.4 C4 Miscellaneous information This screen shows only in read mode, various information items useful for checking the running of the thermal regulator. In the right top zone one finds the temperature of the heat sink. -
Page 30: C7-Positioners Proportional Valve
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.7 C7-Positioners proportional valve This C7 page relates to the positioner used for the proportional valve of proportioning of cooling power. This valve exists only on the air cooled models 1083y (10831, 10832, 10835, and 10836). -
Page 31: C8 Refr. Unit 1: Fluid & Safety Devices
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.8 C8 Refr. unit 1: Fluid & safety devices This page displays only in the case of models 10821, 10822, 10825 and 10836 (with refrigerating unit). In the central zone, from top to bottom and from left to right, one finds: •... -
Page 32: C9A Electronic Relief
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.10 C9A Electronic relief This page displays only in the case of models 10821, 10822, 10825 and 10826 (with refrigerating unit). In the central zone, from top to bottom and from left to right, one finds: •... -
Page 33: C10 Control Of The Condensation. (Hp - High Pressure)
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.11 C10 Control of the condensation. (HP – high pressure) This page displays in the cases of models 10821, 10822, 10825 and 10826 (with refrigerating unit) as well as models 10831, 10832, 10835 and 10836 (air cooled). -
Page 34: 6.5.14 C13A - Input D Configuration
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.14 C13A - Input D configuration This screen is available on all models (SGCEco, SGC.v2, SGC.v3 and SGC.v3Twin) fitted with a 30789.30 interface terminal module. It defines the function of the input configurable (InD). The choices depend on the type of remote control selected.For input InD the possible choices are:... -
Page 35: C14 Pressurizer
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 6.5.15 C14 Pressurizer This screen indicates the electric type of pressurizer used. Except for the 108x6 type, the selection must be “None”. In the central zone, from top to bottom, the display is: •... -
Page 36: Procedure Of The First Commissioning
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 PROCEDURE OF THE FIRST COMMISSIONING This procedure depends on the hydraulic circuit type. The paragraphs below describe these procedures for the types: • ® Atmospheric vulcatherm 10801, 10811, 10821, 10831 •... -
Page 37: Commissioning Of Types 10801, 10811, 10821 And 10831 (Vulcatherm Atmospheric)
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® Commissioning of types 10801, 10811, 10821 and 10831 (Vulcatherm atmospheric) ® These Vulcatherms are always equipped with a tank. • Connect if necessary the probe of measurement of the process (option). It is then necessary to set the limiting device to the maximum temperature of the fluid at the desired value (See Setup, R10, Fluid temperature limits). -
Page 38: Commissioning Of Types, 10812, 10822, 10832, 10805, 10815, 10825 And 10835
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® Commissioning of types, 10812, 10822, 10832, 10805, 10815, 10825 and 10835 (Vulcatherm pressurized by network) ® These Vulcatherms must always be connected to a water supply network under pressure. They never have a tank •... -
Page 39: Commissioning Of Types 10806, 10816, 10826 And 10836
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 ® Commissioning of types 10806, 10816, 10826 and 10836 (Vulcatherm with pressurization and electric expansion) ® These Vulcatherms are always equipped with a tank. They can have a fluid supply to fill the tank automatically. -
Page 40: Procedure Of Starting In Regular Service
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 PROCEDURE OF STARTING IN REGULAR SERVICE • Check that the intake and feed valves of the heat transfer fluid and cooling water are well open. • A voluntary throttling of the isolation valve on the start of use can accelerate the procedure of degassing if the introductions of air have been too significant, on the condition however of not going down below the threshold of minimum flow triggering a defect. -
Page 41: Parameters Of Adjustment
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 PARAMETERS OF ADJUSTMENT SGC parameter setting : See the SGC manual instruction « UT30789 ». Parameter setting of the electronic expansion valve control (If applicable) : See the CVEND parameter manual. -
Page 42: Messages Of Status And Assistance To The Diagnosis Of Breakdowns Or Anomalies42
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 MESSAGES OF STATUS AND ASSISTANCE TO THE DIAGNOSIS OF BREAKDOWNS OR ANOMALIES This chapter lists some messages likely to be displayed on the machine status indicator. You can find all the messages in the “UT30789”. -
Page 43: 13.3 Informational Messages
User Manual VULCANIC SAS Types 108x1, 108x2, 108x5, 108x6 13.3 Informational Messages These messages scroll in alternation with status or anomaly messages. • Band alarm: Temperature deviation between measurement and set point exceeded. • High alarm: Maximum authorised temperature exceeded. -
Page 44: Breakdown
15.2 Recommended list of spare parts See electric and hydraulic nomenclatures. Matter subject of another supply agreement. The majority of the standardized components is available on stock at VULCANIC or its supplier. 15.2.1 Batch of first urgency... -
Page 45: Parameter Setting
These additional documents do not form part of the present contractual operating manual. They are reserved to specialised technicians acting by delegation and under the control of VULCANIC. They are thus worded in the French and English languages, in accordance with harmonised European Directive 89/392 of 14 June 1989 with its latest modifications.
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