Worldwide Construction And Forestry Division 210LE Technical Manual

Landscape loader repair

Advertisement

Quick Links

Landscape Loader
For complete service information also see:
210LE Landscape Loader Operation and Test ..
210LE Landscape Loader Operator's Manual...
120 Series Hydraulic Cylinders ..........................
POWERTECH®4.5 L & 6.8 L Diesel
Engines—Base Engine .......................................
POWERTECH®4.5 L & 6.8 L Diesel
Engines—Mechanical Fuel Systems .................
POWERTECH®4.5 L & 6.8 L Diesel
Engines—Level 12 Electronic Fuel System
with DE10 Pump ..................................................
Alternators and Starting Motors ........................
Front Wheel Drive Axles—AS and MS Series ...
Hydraulic Cylinders.............................................
Super Caddy Oil Cleanup Procedure.................
Specifications Manual.........................................
210LE
Repair
TECHNICAL MANUAL
TM1692 17AUG16
TM1691
OTM186794
CTM120519
CTM104
CTM207
CTM331
CTM77
CTM4687
CTM120519
CTM310
SP458VOL2
Worldwide Construction
And Forestry Division
(ENGLISH)
PRINTED IN U.S.A.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 210LE and is the answer not in the manual?

Questions and answers

Summary of Contents for Worldwide Construction And Forestry Division 210LE

  • Page 1 Landscape Loader Repair TECHNICAL MANUAL TM1692 17AUG16 (ENGLISH) For complete service information also see: 210LE Landscape Loader Operation and Test .. TM1691 210LE Landscape Loader Operator's Manual... OTM186794 120 Series Hydraulic Cylinders ......CTM120519 POWERTECH®4.5 L & 6.8 L Diesel Engines—Base Engine ........
  • Page 2 • Section 40 PTO vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals TX,INTR,BG109 -19-20NOV03-1/1 TM1692 (17AUG16) 210LE Landscape Loader 081716 PN=2 Find manuals at https://best-manuals.com...
  • Page 3 18600 South John Deere Road Attn: Publications, Dept. 324 Dubuque, IA 52004-0538 FAX NUMBER: 1-563-589-5800 (USA) Publication Number: Page Number: Ideas, Comments: Name: Phone: Email Address: THANK YOU! TX,II,FAX -19-10JUL01-1/1 TM1692 (17AUG16) 210LE Landscape Loader 081716 PN=3 Find manuals at https://best-manuals.com...
  • Page 4 Introduction TM1692 (17AUG16) 210LE Landscape Loader 081716 PN=4 Find manuals at https://best-manuals.com...
  • Page 5 The right is reserved to make changes at any time without notice. COPYRIGHT © 2016 DEERE & COMPANY Moline, Illinois All rights reserved. A John Deere ILLUSTRUCTION ™ Manual Previous Editions Copyright © 1997, 1998, 1999, 2000, 2004, 2005, 2012 TM1692 (17AUG16) 210LE Landscape Loader 081716 PN=1 Find manuals at https://best-manuals.com...
  • Page 6 Contents TM1692 (17AUG16) 210LE Landscape Loader 081716 PN=2 Find manuals at https://best-manuals.com...
  • Page 7: Table Of Contents

    Service Cooling System Safely ....00-0001-12 Remove Paint Before Welding or Heating ..........00-0001-13 Make Welding Repairs Safely ....00-0001-13 Drive Metal Pins Safely ......00-0001-13 Safety Sign ..........00-0001-14 TM1692 (17AUG16) 00-1 210LE Landscape Loader 081716 PN=1 Find manuals at https://best-manuals.com...
  • Page 8 Contents TM1692 (17AUG16) 00-2 210LE Landscape Loader 081716 PN=2 Find manuals at https://best-manuals.com...
  • Page 9: Group 0001-Safety

    Group 0001 Safety Safety Features TX,05,BG404 -19-21JUN99-1/1 TM1692 (17AUG16) 00-0001-1 210LE Landscape Loader 081716 PN=9 Find manuals at https://best-manuals.com...
  • Page 10: Recognize Safety Information

    Know and observe all safety rules that may apply to every Operator should be familiar with the job site and work situation and work site. surroundings before operating. Try all controls and TX03679,00016FA -19-03JAN07-1/1 TM1692 (17AUG16) 00-0001-2 210LE Landscape Loader 081716 PN=10 Find manuals at https://best-manuals.com...
  • Page 11: Wear Protective Equipment

    Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete. TX03679,00016D2 -19-08JAN08-1/1 TM1692 (17AUG16) 00-0001-3 210LE Landscape Loader 081716 PN=11...
  • Page 12: Avoid High-Pressure Fluids

    If you must operate in an enclosed space, provide adequate ventilation. Use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring outside air into the area. TX03679,00016D4 -19-23JUN08-1/1 TM1692 (17AUG16) 00-0001-4 210LE Landscape Loader 081716 PN=12...
  • Page 13: Prevent Fires

    Safety Data Sheet (MSDS) or go to internet website http://www.jdmsds.com. The MSDS describes physical and health hazards, safe use procedures, and emergency response techniques for chemical substances. Follow MSDS recommendations to handle chemical products safely. TX03679,00016D7 -19-03JAN07-1/1 TM1692 (17AUG16) 00-0001-5 210LE Landscape Loader 081716 PN=13...
  • Page 14: Dispose Of Waste Properly

    Never attempt to start engine from the ground. Do not attempt to start engine by shorting across the starter solenoid terminals. TX03679,0001799 -19-22APR10-1/1 TM1692 (17AUG16) 00-0001-6 210LE Landscape Loader 081716 PN=14...
  • Page 15: Use And Maintain Seat Belt

    Always keep signal person in view. Coordinate hand signals before starting machine. Operate only on solid footing with strength sufficient to support machine. Be especially alert working near embankments or excavations. OUO1030,0000725 -19-29OCT03-1/1 TM1692 (17AUG16) 00-0001-7 210LE Landscape Loader 081716 PN=15...
  • Page 16: Keep Riders Off Machine

    Use a signal person when backing if view is obstructed or when in close quarters. Keep signal person in view at all times. Use prearranged hand signals to communicate. T196280 OUO1030,0000724 -19-28FEB07-1/1 TM1692 (17AUG16) 00-0001-8 210LE Landscape Loader 081716 PN=16...
  • Page 17: Avoid Machine Tipover

    Ensure that a qualified person is involved in attachment installation. Add guards to machine if operator protection TX03679,00016F0 -19-12FEB07-1/1 TM1692 (17AUG16) 00-0001-9 210LE Landscape Loader 081716 PN=17...
  • Page 18: Use Special Care When Operating

    • Check ROPS for cracks or physical damage. If ROPS was loosened or removed for any reason, inspect it carefully before operating the machine again. TX03679,000179F -19-07SEP06-1/1 TM1692 (17AUG16) 00-0001-10 210LE Landscape Loader 081716 PN=18...
  • Page 19: Stay Clear Of Rotating Drivelines

    ± 5 mm (0.20 in.) 35 mm (1.378 in.) 85 mm (3.35 in.) 35 mm (1.378 in.) 85 mm (3.35 in.) 45 mm (1.772 in.) 100 mm (4.00 in.) DX,PTO -19-30JUN10-1/1 TM1692 (17AUG16) 00-0001-11 210LE Landscape Loader 081716 PN=19...
  • Page 20: Park And Prepare For Service Safely

    Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. DX,RCAP -19-04JUN90-1/1 TM1692 (17AUG16) 00-0001-12 210LE Landscape Loader 081716 PN=20...
  • Page 21: Remove Paint Before Welding Or Heating

    Hammering hardened metal parts such as pins and bucket teeth may dislodge chips at high velocity. Use a soft hammer or a brass bar between hammer and object to prevent chipping. TX03679,0001745 -19-07SEP06-1/1 TM1692 (17AUG16) 00-0001-13 210LE Landscape Loader 081716 PN=21...
  • Page 22: Safety Sign

    Safety Safety Sign Safety Sign Continued on next page OUO1030,0000736 -19-27APR12-1/2 TM1692 (17AUG16) 00-0001-14 210LE Landscape Loader 081716 PN=22...
  • Page 23 Safety Safety Sign OUO1030,0000736 -19-27APR12-2/2 TM1692 (17AUG16) 00-0001-15 210LE Landscape Loader 081716 PN=23...
  • Page 24 Safety TM1692 (17AUG16) 00-0001-16 210LE Landscape Loader 081716 PN=24...
  • Page 25: Section 01 Wheels

    Wheels and Fastenings Service Equipment and Tools ....01-0110-1 Specifications ..........01-0110-1 Remove and Install Rear Wheel Assembly ..........01-0110-2 Remove and Install Front Wheel Assembly ..........01-0110-3 Remove and Install Tire......01-0110-4 01-1 210LE Landscape Loader TM1692 (17AUG16) 081716 PN=1...
  • Page 26 Contents 01-2 210LE Landscape Loader TM1692 (17AUG16) 081716 PN=2...
  • Page 27: Service Equipment And Tools

    300 + 100 — 40 N·m (w/ MFWD) (221 + 73 — 29 lb-ft) Front Wheel-to-Hub Cap Screw Torque 136 + 20 — 68 N·m (w/o MFWD) (100 + 15 — 50 lb-ft) OUO1020,00013B0 -19-17DEC03-1/1 TM1692 (17AUG16) 01-0110-1 210LE Landscape Loader 081716 PN=27...
  • Page 28: Remove And Install Rear Wheel Assembly

    9. Tighten cap screws (B) to specification. spacer)—Torque............ 575 + 170 — 115 N·m Specification (425 + 125 — 85 lb-ft) Rear Wheel-to-Axle Cap Screw (w/o Wheel Spacer)—Torque........495 ± 99 N·m (365 ± 73 lb-ft) TX,01,BD2811 -19-25MAY99-1/1 TM1692 (17AUG16) 01-0110-2 210LE Landscape Loader 081716 PN=28...
  • Page 29: Remove And Install Front Wheel Assembly

    Cap Screw (w/o MFWD)—Torque............136 + 20 — 68 N·m 8. Lower machine to the ground. (100 + 15 — 50 lb-ft) 9. Tighten nuts or cap screws to specification. TXD300DS3032 -19-16DEC03-1/1 TM1692 (17AUG16) 01-0110-3 210LE Landscape Loader 081716 PN=29...
  • Page 30: Remove And Install Tire

    1. Remove valve core (A). Insert a piece of wire through the valve stem air passage to make sure it is clear of obstructions. 2. Remove valve nut (B). A—Valve Core B—Valve Nut Continued on next page TX,01,BD2812 -19-16DEC03-1/3 TM1692 (17AUG16) 01-0110-4 210LE Landscape Loader 081716 PN=30...
  • Page 31 7. Before mounting tire on rim (C), add soap lubricant to bead of the tire. 8. Clear area of all persons. A—Rim Base C—Rim B—Valve Stem Continued on next page TX,01,BD2812 -19-16DEC03-2/3 TM1692 (17AUG16) 01-0110-5 210LE Landscape Loader 081716 PN=31...
  • Page 32 See Tire Inflation Pressures in Group 3-3 of operator's manual. 11. Add air until side flange of tire slides out against rim. A—Regulator Valve with Clip-On Chuck TX,01,BD2812 -19-16DEC03-3/3 TM1692 (17AUG16) 01-0110-6 210LE Landscape Loader 081716 PN=32...
  • Page 33: Section 02 Axles And Suspension Systems

    Disassemble Rear Axle ......02-0250-5 Rear Axle Disassemble and Assemble Park Brake (S.N. —881365)..........02-0250-14 Disassemble and Assemble Park Brake (S.N. 881366— ) ...............02-0250-31 Assemble Rear Axle ........ 02-0250-48 Check Gear Tooth Contact Pattern ..........02-0250-67 02-1 210LE Landscape Loader TM1692 (17AUG16) 081716 PN=1...
  • Page 34 Contents 02-2 210LE Landscape Loader TM1692 (17AUG16) 081716 PN=2...
  • Page 35 IMPORTANT: Do not reuse drive shaft cap screws. 10. Install drive shaft. Install new cap screws and tighten A—Cap C—Cross to specification. B—Bearing Cap Seal Specification Drive Shaft Cap Screws—Torque............. 41 N·m (30 lb-ft) TX,03,BD2838 -19-16DEC03-2/2 TM1692 (17AUG16) 02-0225-1 210LE Landscape Loader 081716 PN=35...
  • Page 36 Input Drive Shafts and U-Joints TM1692 (17AUG16) 02-0225-2 210LE Landscape Loader 081716 PN=36...
  • Page 37: Other Material

    Torque 120 N·m Screws (Carraro) (86 lb-ft) Tie Rod Clamp Cap Screw and Nut Torque 95 N·m (70 lb-ft) Axle Pivot Pin Cap Screw (Carraro) Torque 215 N·m (158 lb-ft) OUO1020,00013BC -19-19DEC03-1/1 TM1692 (17AUG16) 02-0230-1 210LE Landscape Loader 081716 PN=37...
  • Page 38 Install cups tight against shoulder in hub. Castellated 11. Pack inner and outer bearing cones (3 and 7) with Nut—Torque..............47 N·m (35 lb-ft) multi-purpose grease. Continued on next page OUO1072,0000BDF -19-03NOV03-1/2 TM1692 (17AUG16) 02-0230-2 210LE Landscape Loader 081716 PN=38...
  • Page 39 If hole in knuckle spindle is aligned with slot in 23. Install cap. nut when nut is tightened to specification, loosen castellated nut one slot and install cotter pin. OUO1072,0000BDF -19-03NOV03-2/2 TM1692 (17AUG16) 02-0230-3 210LE Landscape Loader 081716 PN=39...
  • Page 40 15. Grease and install O-ring (4) on wheel hub cover (8). Install wheel hub cover into wheel hub. 7. Remove bearing cone (2) using wedges. Continued on next page OUO1020,00013A5 -19-17DEC03-1/2 TM1692 (17AUG16) 02-0230-4 210LE Landscape Loader 081716 PN=40...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

Table of Contents